Electric induction furnace convenient for discharging
By designing an induction furnace that facilitates unloading, and utilizing a walking component and an unloading component to achieve automated unloading, the problems of high risk and low efficiency in the unloading process of existing induction furnaces are solved, thereby improving safety and processing efficiency.
Patent Information
- Application Number
- CN202422913420.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing induction furnaces have problems such as high risk, time-consuming process and reduced processing efficiency during unloading.
An induction furnace designed for easy unloading is described. The furnace cover is moved away from the furnace body by a walking component, and the material is pulled out of the furnace body by the top plate of the unloading component. Combined with the rotation of the screw driven by the unloading motor, the material plate is separated from the connecting frame, thus realizing automated unloading.
It reduces the risk of workers being burned by high temperatures, improves safety, and increases the efficiency of heat treatment and processing.
Smart Images

Figure CN223610570U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of electric furnaces, in particular to an induction electric furnace facilitating material unloading. BACKGROUND
[0002] An industrial furnace for melting metal by electromagnetic induction principle, the induction furnace adopts three kinds of power supply, i.e. power frequency, intermediate frequency and high frequency, the induction furnace is divided into two categories, i.e. induction melting furnace and induction heating equipment, the former is used for material melting or heat preservation, and the final furnace charge is in liquid state, and the latter is used for material heating, including overall uniform heating, surface heating or local heating of the material.
[0003] In the use process of the existing induction electric furnace, the material is usually pulled out manually, but this method is highly dangerous, the surface temperature of the just-heated material is extremely high, and extremely hot gas is generated around, which is easy to scald the workers, and the danger is extremely high, and the workers need to pull out the material, so as to reload, this method is time-consuming and affects the processing efficiency, therefore, the application provides an induction electric furnace facilitating material unloading to solve the problems. SUMMARY
[0004] The application aims to overcome the defects of the prior art and provide an induction electric furnace facilitating material unloading, which can effectively solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the application provides the following technical scheme: an induction electric furnace facilitating material unloading, comprising an induction furnace body, two supporting legs are arranged on the lower surface of the induction furnace body, a furnace cover is arranged on one side of the induction furnace body, the furnace cover is connected with a walking assembly through a supporting frame, a base is arranged at the bottom of the walking assembly, two bases are connected through connecting plates, and a material unloading assembly is arranged on one of the connecting plates.
[0006] The material unloading assembly mainly comprises a top plate, upper supports, lower supports, fixing plates, a lead screw, a material unloading motor and connecting blocks, the connecting plate is provided with the fixing plates, the two lower supports are rotationally connected to the fixing plates, the upper supports are rotationally connected to the lower supports through the connecting blocks, one of the connecting blocks is connected with the lead screw through a lead screw nut, the other connecting block is provided with the material unloading motor at one end, the power output end of the material unloading motor penetrates through the connecting block and is connected with the lead screw through a shaft coupling, and the upper end of the upper support is rotationally connected with the top plate.
[0007] Further, the two lower supports are in V shape, and the two upper supports are in inverted V shape.
[0008] Further, the number of the fixing plates is two, and the lower supports are arranged between the two fixing plates.
[0009] Further, the furnace cover is provided with a connecting frame on one side, and the connecting frame is provided with a placing plate.
[0010] Further, the walking assembly is mainly composed of slide rails, slide blocks, bottom plates and drive groups, two bottom plates are arranged at the bottom of the support frame, two slide blocks are arranged on the lower surface of the bottom plates, slide rails are arranged at the bottom of the slide blocks, and one of the bottom plates is provided with a drive group.
[0011] Further, the drive group is mainly composed of walking motors, gears, racks and mounting plates, the mounting plates are arranged on one side of the connecting plates, the walking motors are arranged on the upper surfaces of the mounting plates, the power output ends of the walking motors penetrate the mounting plates and are connected with the gears, the gears are meshed with the racks on one side, and the racks are fixed on the bases through bolts and located on one side of the slide rails.
[0012] Further, the support frame is mainly composed of front supports, rear supports and connecting supports, the front supports are arranged on the front and rear sides of the furnace cover, the front supports are connected with the rear supports through the connecting supports, and the rear supports are connected with the furnace cover at the upper ends.
[0013] Compared with the prior art, the walking assembly can drive the furnace cover away from the furnace body and pull out the materials in the furnace body, the unloading assembly can lift the storage plate on which the materials are stored when the furnace is opened, so that the materials can be separated from the connecting frame of the furnace cover, the storage plate is driven downward by the unloading assembly when the connecting frame is removed from the bottom of the storage plate, the unloading is completed, workers can place the materials to be heat-treated on the connecting frame, the debugging time is reduced, the heat treatment efficiency is improved, the workers can transport and process the materials after heat treatment, the workers are prevented from being scalded by high temperature, and the safety is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a structural schematic view of the application;
[0015] Figure 2 It is a front view of the application;
[0016] Figure 3 It is Figure 1 It is a local enlarged view of A;
[0017] Figure 4 It is Figure 1 It is a local enlarged view of B.
[0018] In the figure: 1, induction furnace body; 2, supporting legs; 3, walking assembly; 4, furnace cover; 5, support frame; 6, unloading assembly; 7, storage plate; 8, top plate; 9, upper support; 10, lower support; 11, fixing plate; 12, connecting plate; 13, slide rail; 14, slide block; 15, bottom plate; 16, walking motor; 17, gear; 18, rack; 19, lead screw; 20, connecting block; 21, unloading motor; 22, connecting frame; 23, base; 24, front support; 25, rear support. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. All other embodiments obtained by a person of ordinary skill in the art without creative effort on the basis of the embodiments in the present application, fall within the scope of the present application. Figure 2 The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. All other embodiments obtained by a person of ordinary skill in the art without creative effort on the basis of the embodiments in the present application, fall within the scope of the present application.
[0020] Please refer to Figures 1-4 The present application provides a technical scheme of an induction furnace facilitating unloading: an induction furnace facilitating unloading, comprising an induction furnace body 1, two supporting legs 2 are arranged on the lower surface of the induction furnace body 1, a furnace cover 4 is arranged on one side of the induction furnace body 1, a connecting frame 22 is arranged on one side of the furnace cover 4, and a placing plate 7 is arranged on the connecting frame 22.
[0021] Specifically, the connecting frame 22 is composed of two long rods, and the placing plate 7 can be supported through the arrangement of the connecting frame 22. The arrangement of the placing plate 7 can store materials that need to be calcined or heat treated.
[0022] The furnace cover 4 is connected with a walking assembly 3 through a supporting frame 5. The supporting frame 5 is mainly composed of front supports 24, rear supports 25 and a connecting support. The furnace cover 4 is provided with the front supports 24 on the front and rear sides. The front supports 24 are connected with the rear supports 25 through the connecting support. The upper end of the rear support 25 is connected with the furnace cover 4.
[0023] Specifically, the number of the front supports 24 is two, which are fixed on the front and rear sides of the furnace cover 4 through bolts. The connecting support is fixed on the front supports 24 and the rear supports 25 through bolts. The bottom of the front supports 24 and the rear supports 25 is connected through a bottom plate 15.
[0024] The walking assembly 3 is mainly composed of slide rails 13, slide blocks 14, bottom plates 15 and a driving group. The bottom of the supporting frame 5 is provided with two bottom plates 15. The lower surface of the bottom plate 15 is provided with two slide blocks 14. The bottom of the slide block 14 is provided with a slide rail 13. One of the bottom plates 15 is provided with a driving group.
[0025] Specifically, the slide rails 13 and the slide blocks 14 can guide the furnace cover 4. The arrangement of the driving group can move the furnace cover 4, thereby completing the opening and closing operations of the furnace.
[0026] Further, the driving group is mainly composed of a walking motor 16, a gear 17, a rack 18 and a mounting plate. One side of the connecting plate 12 is provided with the mounting plate. The upper surface of the mounting plate is provided with the walking motor 16. The power output end of the walking motor 16 penetrates the mounting plate and is connected with the gear 17. One side of the gear 17 is engaged with the rack 18. The rack 18 is fixed on the base 23 through bolts and is located on one side of the slide rail 13.
[0027] Specifically, the walking motor 16 can drive the gear 17 to rotate, thereby causing the gear 17 to move the connecting plate 12, the support frame 5 and the furnace cover 4 along the rack 18 and the slide rail 13, thus completing the furnace opening and closing operations.
[0028] The bottom of the walking component 3 is provided with a base 23, and the two bases 23 are connected by a connecting plate 12. One of the connecting plates 12 is provided with a discharge component 6.
[0029] The unloading assembly 6 mainly consists of a top plate 8, an upper support 9, a lower support 10, a fixed plate 11, a lead screw 19, an unloading motor 21, and a connecting block 20. The fixed plate 11 is installed on the connecting plate 12. Two lower supports 10 are rotatably connected to the fixed plate 11. The two lower supports 10 are V-shaped. The upper ends of the lower supports 10 are rotatably connected to the upper support 9 through the connecting block 20. One of the connecting blocks 20 is connected to the lead screw 19 through a lead screw nut. The other connecting block 20 is equipped with an unloading motor 21 at one end. The power output end of the unloading motor 21 passes through the connecting block 20 and is connected to the lead screw 19 through a coupling. The upper end of the upper support 9 is rotatably connected to the top plate 8. The two upper supports 9 are inverted V-shaped.
[0030] Specifically, the connecting block 20 is placed inside the upper support 9 and the lower support 10. The front and rear ends of the connecting block 20 are provided with rotating shafts, and the connecting block 20 is rotatably connected to the upper support 9 and the lower support 10 through the rotating shafts.
[0031] With this configuration, the unloading motor 21 drives the lead screw 19 to rotate, causing the two upper supports 9 and the two lower supports 10 to move closer to each other, thereby lifting the top plate 8 and causing the placement plate 7 to detach from the connecting frame 22. When the connecting frame 22 detaches from the bottom of the placement plate 7, the unloading motor 21 drives the placement plate 7 to move downward to avoid it, so that the furnace door 4 can be closed normally.
[0032] Furthermore, there are two fixing plates 11, and the lower support 10 is placed between the two fixing plates 11.
[0033] When the unloading assembly 6 is in the standby state, the top plate 8 can be supported by the upper end of the fixed plate.
[0034] In use: when the furnace is opened, the gear 17 is driven to rotate by the walking motor 16, so that the gear 17 drives the connecting plate 12, the support frame 5 and the furnace cover 4 to move along the rack 18 and the slide rail 13, so as to move the placing plate 7 and the materials out of the furnace body 1, then the screw rod 19 is driven to rotate by the discharging motor 21, so that the two upper supports 9 and the two lower supports 10 are close to each other, so as to lift the top plate 8, so that the placing plate 7 is separated from the connecting frame 22, at the same time, when the connecting frame 22 is separated from the bottom of the placing plate 7, the placing plate 7 is driven to move downward by the discharging motor 21 for avoiding and cooling, at the same time, the worker places the placing plate 7 with materials on the connecting frame 22 of the furnace cover 4, then the furnace cover 4 is driven to move by the walking assembly 3, so that the placing plate 7 moves into the furnace body 1 for processing, then the worker transports the processed materials, reduces the worker's scalding caused by high temperature, and improves the safety.
[0035] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An induction furnace for facilitating discharge, characterized by: Including induction furnace body (1), two supporting legs (2) are arranged on the lower surface of the induction furnace body (1), the induction furnace body (1) is provided with a furnace cover (4) on one side, the furnace cover (4) is connected with the walking assembly (3) through the support frame (5), the bottom of the walking assembly (3) is provided with a base (23), the two bases (23) are connected through the connecting plate (12), one of the connecting plates (12) is provided with a discharging assembly (6); The discharging assembly (6) is mainly composed of a top plate (8), an upper support (9), a lower support (10), a fixed plate (11), a lead screw (19), a discharging motor (21) and a connecting block (20), the connecting plate (12) is provided with the fixed plate (11), the fixed plate (11) is rotatably connected with two lower supports (10), the lower supports (10) are rotatably connected with the upper support (9) through the connecting block (20), one of the connecting blocks (20) is connected with the lead screw (19) through a lead screw nut, the other connecting block (20) is provided with the discharging motor (21) at one end, the power output end of the discharging motor (21) penetrates through the connecting block (20) and is connected with the lead screw (19) through a shaft coupling, and the upper end of the upper support (9) is rotatably connected with the top plate (8).
2. An inductive furnace for easy discharge according to claim 1, characterized in that: The two lower supports (10) are V-shaped, and the two upper supports (9) are inverted V-shaped.
3. An inductive furnace for easy discharge as claimed in claim 1 wherein: The number of the fixed plates (11) is two, and the lower supports (10) are arranged between the two fixed plates (11).
4. An inductive furnace for easy discharge as claimed in claim 1 wherein: The furnace cover (4) is provided with a connecting frame (22) on one side, and the connecting frame (22) is provided with a storage plate (7).
5. An inductive furnace for easy discharge as claimed in claim 1 wherein: The walking assembly (3) is mainly composed of a sliding rail (13), a sliding block (14), a bottom plate (15) and a driving group, the bottom of the support frame (5) is provided with two bottom plates (15), the lower surface of the bottom plate (15) is provided with two sliding blocks (14), the bottom of the sliding block (14) is provided with a sliding rail (13), and one of the bottom plates (15) is provided with a driving group.
6. An inductive furnace for easy discharge according to claim 5, characterized in that: The driving group is mainly composed of a walking motor (16), a gear (17), a rack (18) and a mounting plate, one side of the connecting plate (12) is provided with the mounting plate, the upper surface of the mounting plate is provided with the walking motor (16), the power output end of the walking motor (16) penetrates through the mounting plate and is connected with the gear (17), one side of the gear (17) is engaged with the rack (18), and the rack (18) is fixed on the base (23) through bolts and located on one side of the sliding rail (13).
7. An inductive furnace for easy discharge as claimed in claim 1 wherein: The support frame (5) is mainly composed of a front support (24), a rear support (25) and a connecting support, the furnace cover (4) is provided with the front support (24) on the front and rear sides, the front support (24) is connected with the rear support (25) through the connecting support, and the rear support (25) is connected with the furnace cover (4) at the upper end.