Crushing and distilling device for capsanthin crude product

Abstract

The utility model discloses a crushing and distilling device for a capsanthin crude product, and relates to the technical field of capsicum processing. The device comprises a transmission box and a motor, an electric push rod used for controlling the motor to move in the vertical direction is fixedly installed at the top of the transmission box, the output end of the motor is fixedly connected with a motor shaft, the transmission box is fixedly sleeved with an extraction box, and the bottom end of the transmission box is rotationally connected with a smashing box upper cover. The bottom surface of the crushing box upper cover is movably connected with the crushing box in a clamping manner, the crushing box is rotatably connected with the extraction box, and the bottom of the crushing box is provided with a discharge hole, and a plurality of steps of crushing, extraction, distillation and the like are integrated in one device, so that the whole production process is simplified and coherent, and tedious manual operation is reduced. By integrating a plurality of functional modules, the energy waste is reduced, the cost of the cleaning device is reduced, and the environmental protection requirements of energy conservation and emission reduction are met.

Description

Technical Field

[0001] This utility model relates to the field of chili processing technology, specifically to a device for pulverizing and distilling crude chili red pigment. Background Technology

[0002] Capsaicin is a natural carotenoid pigment with a bright color, high color value, strong coloring power, and excellent color retention, making it widely used in food processing. Typically, capsaicin is extracted from red chili peppers. This process involves crushing dried chilies, injecting an extractant to extract a solution containing capsaicin, and finally distilling to obtain pure crude capsaicin.

[0003] In traditional production processes, separate equipment is typically used for the crushing, extraction, and distillation of dried chilies. This processing method has several problems:

[0004] (1) Complex process: Traditional production process requires multiple steps such as crushing, extraction and distillation, each of which requires separate equipment and operation, increasing the complexity of the production process.

[0005] (2) Energy waste: Independent equipment requires separate power supply and cleaning, resulting in energy waste and increased costs, which is not conducive to energy conservation, emission reduction and production cost control.

[0006] (3) Site occupation: Multiple independent equipment need to be installed separately, which occupies a large amount of production space and increases the company's fixed asset investment.

[0007] (4) Inefficient: Due to the need for multiple transfers and operations, the traditional production process is inefficient and has a long production cycle, which is not conducive to improving production efficiency.

[0008] Therefore, a device for pulverizing and distilling crude capsicum pigment is proposed. Utility Model Content

[0009] The purpose of this utility model is to provide a device for pulverizing and distilling crude capsicum pigment in order to solve the problems mentioned in the background art.

[0010] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0011] A crude capsicum pigment pulverizing and distilling device includes a transmission box and a motor. An electric push rod for controlling the vertical movement of the motor is fixedly installed on the top of the transmission box. A motor shaft is fixedly connected to the output end of the motor. An extraction box is fixedly sleeved on the outside of the transmission box. A pulverizing box cover is rotatably connected to the bottom of the transmission box. The pulverizing box is movably engaged with the bottom surface of the pulverizing box cover, and the pulverizing box and extraction box are rotatably connected. A discharge port is provided at the bottom of the pulverizing box. An extraction box cover is movably engaged with the top of the extraction box, and the inner wall of the extraction box cover is rotatably connected to the pulverizing box cover. The pulverizing box contains a pulverizing component for pulverizing dried chili peppers and a filtering component for filtering the dried chili pepper powder. The extraction box contains an extraction component for extracting the chili pepper powder. A gear assembly is installed inside the transmission box to assist the motor shaft in switching and controlling the operation of the pulverizing component, the filtering component, and the extraction component.

[0012] Furthermore, the crushing assembly includes a blade shaft and crushing blades. The blade shaft is rotatably connected to the upper cover of the crushing chamber and rotatably connected to the inner wall of the pin hole. The number of crushing blades is at least three, and the crushing blades are fixedly connected to the blade shaft.

[0013] Furthermore, the filter assembly includes a toothed groove, and the toothed groove is disposed on the upper surface of the crushing box cover. The inner wall of the toothed groove is provided with outer teeth and inner teeth. A positioning block is fixedly connected to the bottom of the crushing box cover. A groove that fits the positioning block is opened on the upper surface of the crushing box. A pin hole is opened on the top of the crushing box cover. Filter holes of the same size are opened on the bottom and sides of the crushing box.

[0014] Furthermore, the extraction assembly includes a structural plate, a heating resistor is fixedly installed on the top surface of the structural plate, a positioning circular hole is provided in the middle of the structural plate, a circular shaft is fixedly connected to the bottom of the pulverizing box, and the surface of the circular shaft is rotatably connected to the inner wall of the positioning circular hole, the lower end of the extraction box is funnel-shaped, a spiral scraper is fixedly connected to the outer wall of the pulverizing box, and a liquid inlet and a steam outlet are provided on the top surface of the extraction box cover.

[0015] Furthermore, the gear assembly includes a motor shaft gear, a blade shaft gear, a crushing box gear, and a motor incomplete gear. The motor shaft gear and the motor incomplete gear are both fixedly connected to the motor shaft. The bottom of the blade shaft gear is fixedly connected to the top of the blade shaft, and the crushing box gear is fixedly connected to the pin hole.

[0016] The beneficial effects of this utility model are as follows:

[0017] This invention integrates multiple steps such as crushing, extraction, and distillation into a single device, simplifying and streamlining the entire production process and reducing tedious manual operations. By integrating multiple functional modules, energy waste is reduced, the cost of cleaning equipment is lowered, and environmental protection requirements for energy conservation and emission reduction are met. Integrating the functions of multiple independent devices reduces the number of production equipment and the floor space required, saving production space and reducing the company's fixed asset investment. This device makes the entire production process more efficient and seamless, accelerates the production cycle, improves production efficiency and output, and contributes to improved economic benefits for the company. Attached Figure Description

[0018] Figure 1 This is a cross-sectional view of the structure of this utility model;

[0019] Figure 2 This is a front sectional view of the transmission box structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the crushing box structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the crushing box cover of this utility model;

[0022] Figure 5 This is a front sectional view of the extraction box structure of this utility model;

[0023] Figure 6 This is a three-dimensional structural diagram of the present invention;

[0024] Reference numerals: 1. Transmission box; 2. Liquid inlet; 3. Extraction box cover; 4. Steam outlet; 5. Grinding box cover; 501. Positioning block; 502. Pin hole; 6. Extraction box; 601. Structural plate; 602. Heating resistor; 603. Positioning hole; 7. Grinding box; 8. Grinding blade; 9. Discharge port; 10. Scraper; 11. Blade shaft; 12. Filter hole; 13. Toothed groove; 14. Gear assembly; 1401. Incomplete motor gear; 1402. Motor shaft gear; 1403. Blade shaft gear; 1404. Grinding box gear; 15. Motor shaft; 16. Motor; 17. Electric push rod. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0027] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0028] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0029] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] like Figures 1 to 6 As shown, a crude capsicum pigment pulverizing and distilling device includes a transmission box 1 and a motor 16. An electric push rod 17 for controlling the vertical movement of the motor 16 is fixedly installed on the top of the transmission box 1. A motor shaft 15 is fixedly connected to the output end of the motor 16. An extraction box 6 is fixedly sleeved on the outside of the transmission box 1. A pulverizing box cover 5 is rotatably connected to the bottom of the transmission box 1. A pulverizing box 7 is movably engaged on the bottom surface of the pulverizing box cover 5, and the pulverizing box 7 is rotatably connected to the extraction box 6. A discharge port 9 is provided at the bottom of the pulverizing box 7. An extraction box cover 3 is movably engaged at the top of the extraction box 6, and the inner wall of the extraction box cover 3 is rotatably connected to the pulverizing box cover 5. The pulverizing box 7 contains a pulverizing component for pulverizing dried chili peppers and a filtering component for filtering the dried chili pepper powder. The extraction box 6 contains an extraction component for extracting chili pepper powder. A gear assembly 14 is installed inside the transmission box 1 to assist the motor shaft 15 in switching and controlling the operation of the pulverizing component, the filtering component, and the extraction component.

[0031] More specifically, first remove the top cover 5 of the crushing box, put dried chili peppers into the crushing box 7, and then put the top cover 5 of the crushing box and the top cover 3 of the extraction box back on. Adjust the vertical height of the motor 16 by using the electric push rod 17 so that the motor shaft gear 1402 meshes with the blade shaft gear 1403 to crush the dried chili peppers. After the crushing is completed, the vertical height of the motor is adjusted by the electric push rod 17 so that the incomplete gear 1401 of the motor meshes with the toothed groove 13 of the crushing box cover 5, driving the crushing box 7 to rotate back and forth, throwing the dried chili flakes of the appropriate size in the crushing box 7 into the extraction box 6. At the same time, the liquid inlet 2 is opened to input the extractant. The vertical height of the motor 16 is adjusted again so that the motor shaft gear 1402 meshes with the crushing box gear 1404, driving the crushing box 7 to rotate counterclockwise. The scraper 10 on the outer wall of the crushing box 7 guides the dried chili flakes that splashed on the inner wall of the extraction box 6 in the previous step to the bottom of the extraction box 6. The scraper 10 at the bottom can also further stir the extractant and dried chili flakes to promote mixing. The heating resistor at the bottom of the extraction box 6 is energized to accelerate the extraction process. The steam outlet of the extraction box cover 3 is opened to distill and discharge the extract, and the residue is discharged from the bottom outlet.

[0032] The crushing assembly includes a blade shaft 11 and crushing blades 8. The blade shaft 11 is rotatably connected to the upper cover 5 of the crushing box and is rotatably connected to the inner wall of the pin hole 502. The number of crushing blades 8 is at least three, and the crushing blades 8 are fixedly connected to the blade shaft 11.

[0033] It should be noted that when the motor incomplete gear 1401 meshes with the blade shaft gear 1403, it will drive the blade shaft 11 to rotate, thereby driving the crushing blade 8 to rotate at high speed, and crushing the dried chili peppers through the crushing blade 8.

[0034] The filter assembly includes a toothed groove 13, and the toothed groove 13 is provided on the upper surface of the crushing box cover 5. The inner wall of the toothed groove 13 is provided with external teeth and internal teeth to mesh with the incomplete gear 1401 on the motor shaft 15. The bottom of the crushing box cover 5 is fixedly connected to a positioning block 501. The upper surface of the crushing box is provided with a groove that fits with the positioning block 501, so as to drive the crushing box 7 to rotate together. The top of the crushing box cover 5 is provided with a pin hole 502. The bottom and sides of the crushing box 7 are provided with filter holes 12 of the same size.

[0035] More specifically, when the electric push rod 17 drives the motor 16 and the motor shaft 15 to descend, the inner wall of the toothed groove 13 meshes with the incomplete gear 1401, and the motor shaft 15 will drive the crushing box cover 5 and the crushing box 7 to rotate, and the chili powder of the appropriate size will flow out from the filter hole 12, thereby achieving filtration.

[0036] The extraction assembly includes a structural plate 601, a heating resistor 602 is fixedly installed on the top surface of the structural plate 601, a positioning hole 603 is in the middle of the structural plate 601, a round shaft is fixedly connected to the bottom of the crushing box 7, and the surface of the round shaft is rotatably connected to the inner wall of the positioning hole 603. The lower end of the extraction box 6 is funnel-shaped, a spiral scraper 10 is fixedly connected to the outer wall of the crushing box 7, and a liquid inlet 2 and a steam outlet 4 are provided on the top surface of the extraction box cover 3.

[0037] It should be noted that by opening the liquid inlet 2, the extractant is added into the extraction box 6. Then, the electric push rod 17 drives the motor 16 to move, so that the motor shaft gear 1402 meshes with the grinding box gear 1404, thereby driving the grinding box 7 to rotate counterclockwise. The scraper 10 on the outer wall of the grinding box 7 guides the dried chili fragments splashed on the inner wall of the extraction box 6 to the bottom of the extraction box 6. The scraper 10 at the bottom can also further stir the extractant and dried chili fragments to promote mixing. The heating resistor at the bottom of the extraction box 6 is energized to accelerate the extraction process. The steam outlet of the extraction box cover 3 is opened to allow the extract to be distilled and discharged.

[0038] The gear assembly 14 includes a motor shaft gear 1402, a blade shaft gear 1403, a crushing box gear 1404, and a motor incomplete gear 1401. The motor shaft gear 1402 and the motor incomplete gear 1401 are both fixedly connected to the motor shaft 15. The bottom of the blade shaft gear 1403 is fixedly connected to the top of the blade shaft 11, and the crushing box gear 1404 is fixedly connected to the pin hole 502.

[0039] More specifically, when the motor shaft gear 1402 and the blade shaft gear 1403 mesh, the blade shaft 11 rotates; when the motor gear 1402 and the crushing box gear 1404 mesh, the crushing box 7 is driven to scrape the wall; when the motor incomplete gear 1401 meshes with the toothed part of the crushing box cover 5, the crushing box 7 is driven to reciprocate and rotate, thus achieving filtration.

[0040] In summary: This utility model first removes the top cover 5 of the crushing box, puts dried chili peppers into the crushing box 7, and then puts the top cover 5 of the crushing box and the top cover 3 of the extraction box back on. The vertical height of the motor 16 is adjusted by the electric push rod 17 so that the motor shaft gear 1402 meshes with the blade shaft gear 1403 to crush the dried chili peppers. After the crushing is completed, the vertical height of the motor is adjusted by the electric push rod 17 so that the incomplete gear 1401 of the motor meshes with the toothed groove 13 of the crushing box cover 5, driving the crushing box 7 to rotate back and forth, throwing the dried chili flakes of the appropriate size in the crushing box 7 into the extraction box 6. At the same time, the liquid inlet 2 is opened to input the extractant. The vertical height of the motor 16 is adjusted again so that the motor shaft gear 1402 meshes with the crushing box gear 1404, driving the crushing box 7 to rotate counterclockwise. The scraper 10 on the outer wall of the crushing box 7 guides the dried chili flakes that splashed on the inner wall of the extraction box 6 in the previous step to the bottom of the extraction box 6. The scraper 10 at the bottom can also further stir the extractant and dried chili flakes to promote mixing. The heating resistor at the bottom of the extraction box 6 is energized to accelerate the extraction process. The steam outlet of the extraction box cover 3 is opened to distill and discharge the extract, and the residue is discharged from the bottom outlet.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for pulverizing and distilling crude capsicum pigment, comprising a transmission box (1) and a motor (16), characterized in that, The top of the transmission box (1) is fixedly equipped with an electric push rod (17) for controlling the motor (16) to move vertically. The output end of the motor (16) is fixedly connected to a motor shaft (15). An extraction box (6) is fixedly sleeved on the outside of the transmission box (1). A crushing box cover (5) is rotatably connected to the bottom of the transmission box (1). A crushing box (7) is movably latched on the bottom surface of the crushing box cover (5), and the crushing box (7) is rotatably connected to the extraction box (6). A discharge port (9) is provided at the bottom of the crushing box (7). The top of the extraction box (6) is movably connected to the extraction box cover (3), and the inner wall of the extraction box cover (3) is rotatably connected to the crushing box cover (5). The crushing box (7) is equipped with a crushing component for crushing dried chili peppers and a filtering component for filtering dried chili pepper powder. The extraction box (6) is equipped with an extraction component for extracting chili pepper powder. The transmission box (1) is equipped with a gear assembly (14) for assisting the motor shaft (15) in switching and controlling the operation of the crushing component, the filtering component, and the extraction component.

2. The apparatus for pulverizing and distilling crude capsicum pigment according to claim 1, characterized in that, The crushing assembly includes a blade shaft (11) and crushing blades (8). The blade shaft (11) is rotatably connected to the upper cover (5) of the crushing box, and the blade shaft (11) is rotatably connected to the inner wall of the pin hole (502). The number of crushing blades (8) is at least three, and the crushing blades (8) are fixedly connected to the blade shaft (11).

3. The apparatus for pulverizing and distilling crude capsicum pigment according to claim 2, characterized in that, The filter assembly includes a toothed groove (13), and the toothed groove (13) is provided on the upper surface of the crushing box cover (5). The inner wall of the toothed groove (13) is provided with an outer tooth and an inner tooth. The bottom of the crushing box cover (5) is fixedly connected with a positioning block (501). The upper surface of the crushing box is provided with a groove that matches the positioning block (501). The top of the crushing box cover (5) is provided with a pin hole (502). The bottom and sides of the crushing box (7) are provided with filter holes (12) of the same size.

4. The apparatus for pulverizing and distilling crude capsicum pigment according to claim 3, characterized in that, The extraction assembly includes a structural plate (601), a heating resistor (602) is fixedly installed on the top surface of the structural plate (601), a positioning hole (603) is provided in the middle of the structural plate (601), a round shaft is fixedly connected to the bottom of the pulverizing box (7), and the surface of the round shaft is rotatably connected to the inner wall of the positioning hole (603). The lower end of the extraction box (6) is set in a funnel shape. A spiral scraper (10) is fixedly connected to the outer wall of the pulverizing box (7). The top surface of the extraction box cover (3) is provided with a liquid inlet (2) and a steam outlet (4).

5. The apparatus for pulverizing and distilling crude capsicum pigment according to claim 4, characterized in that, The gear assembly (14) includes a motor shaft gear (1402), a blade shaft gear (1403), a crushing box gear (1404), and a motor incomplete gear (1401). The motor shaft gear (1402) and the motor incomplete gear (1401) are both fixedly connected to the motor shaft (15). The bottom of the blade shaft gear (1403) is fixedly connected to the top of the blade shaft (11), and the crushing box gear (1404) is fixedly connected to the pin hole (502).

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