Thick coconut milk emulsifying and shearing processing equipment
By introducing a constant temperature chamber and heating rod into the thick coconut milk emulsification and shearing processing equipment, the problem of product instability caused by temperature fluctuations during the shearing process was solved, achieving efficient shearing and quality improvement.
Patent Information
- Application Number
- CN202423116673.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-17
AI Technical Summary
During the shearing process of thick coconut milk, excessively high temperatures will accelerate fat oxidation and produce unpleasant flavors, while excessively low temperatures will result in poor emulsification and shearing effects, leading to product instability.
A thick coconut milk emulsification and shearing processing device was designed, which adopts a combination of a constant temperature chamber and a heating rod. By setting a constant temperature chamber in the shearing base and using the heating rod to provide the necessary heat, the temperature of the shearing chamber is controlled to ensure the stability of the shearing effect.
Effective control of temperature changes during the shearing process improves the shearing effect and product quality of thick coconut milk, and avoids undesirable flavor and fat accumulation caused by temperature fluctuations.
Smart Images
Figure CN223615705U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of thick coconut milk preparation, and in particular to a thick coconut milk emulsification and shearing processing device. Background Technology
[0002] Excessive temperature during the shearing process of thick coconut milk can accelerate fat oxidation, resulting in unpleasant flavors; while excessively low temperatures can lead to poor emulsification and shearing, causing instability phenomena such as fat aggregation. Therefore, maintaining a suitable temperature during the shearing process is crucial for preserving product quality.
[0003] In view of this, the inventor has specifically designed a thick coconut milk emulsification and shearing processing device, which leads to this invention. Utility Model Content
[0004] The purpose of this invention is to provide a thick coconut milk emulsification and shearing processing device. This invention can perform high shearing on thick coconut milk while reducing temperature changes inside the shearing chamber, which helps to improve the quality of the final product.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A thick coconut milk emulsification and shearing processing device includes a base, a mounting block, a motor, a coupling, a shearing base, a fixed seat, a shearing cover, a shearing plate, shearing teeth, a heating rod, a feed pipe, a discharge pipe, a water inlet pipe, and a water outlet pipe. The mounting block is fixedly mounted on the base. The motor is fixedly mounted on the mounting block. One end of the coupling is connected to the motor output shaft, and the other end is connected to the shearing base. The fixed seat is fixedly mounted between the shearing base and the motor, and serves to support the non-rotating parts of the shearing base. The shearing cover is mounted on the shearing base. The shearing plate is rotatably sleeved inside the shearing base, and its rotation is driven by the motor. The shearing teeth are respectively fixed... The components are fixedly mounted on a shearing plate and a shearing cover facing each other; an annular partition is provided inside the shearing base on the outer side of the shearing plate; a constant temperature cavity is formed between the outer side of the partition and the edge of the shearing base; heating rods are fixedly mounted on the circumference of the constant temperature cavity, with the bottom of the heating rods passing through the shearing base and electrically connected to the outside; a feed pipe is fixedly mounted on the upper end of the shearing base, with the lower end of the feed pipe connected to the inner side of the partition; a discharge pipe is fixedly mounted on the lower end of the shearing base, with the upper end of the discharge pipe connected to the inner side of the partition; a water inlet pipe is fixedly mounted on the shearing base near the feed pipe and connected to the constant temperature cavity; a water outlet pipe is fixedly mounted on the shearing base near the discharge pipe and connected to the constant temperature cavity.
[0007] Furthermore, an annular limiting protrusion is provided on the outer side of the shearing teeth on the shear cover; a sealing protrusion is provided on the shear cover outside the limiting protrusion to fit into the constant temperature chamber; an annular groove is provided between the sealing protrusion and the limiting protrusion, and the annular groove is used to fit into the partition on the shear base.
[0008] Furthermore, a sealing ring is present inside the annular groove and on the shear cap outside the sealing protrusion.
[0009] Furthermore, the shearing teeth are respectively arranged circumferentially on the shearing plate and the shearing cover; the shearing teeth are spaced apart from the inside to the outside and the shearing teeth are staggered in the circumferential direction.
[0010] Furthermore, a drive shaft is rotatably mounted inside the shearing base; one end of the drive shaft passes through the bottom of the shearing base and is fixedly connected to a coupling; the shearing plate is rotatably sleeved on the drive shaft inside the shearing base.
[0011] Furthermore, the upper end of the feed pipe has an annular opening.
[0012] Furthermore, each of the inlet and outlet pipes is equipped with a valve with a control switch.
[0013] Furthermore, the shear base and shear cover have several mounting holes along their annular outer edges for fixing.
[0014] After adopting the above technical solution, the present invention has the following beneficial effects:
[0015] 1. To reduce temperature fluctuations during the shearing process of thick coconut milk, this invention incorporates a constant-temperature chamber within the shearing base. A heating rod is added to this chamber, with its bottom passing through the shearing base and connected to an external power source. This provides necessary heat during high-shear mixing, preventing poor shearing performance due to temperature drops. Furthermore, if the temperature inside the shearing chamber exceeds the temperature of the constant-temperature chamber, heat can be transferred to the constant-temperature chamber through a partition, thus slowing down the temperature rise of the shearing chamber.
[0016] 2. The shearing system of this utility model includes components such as a shearing plate, shearing teeth, and a drive shaft. The shearing plate is driven to rotate by a motor, while the shearing teeth are fixed to the shearing plate and the shearing cover. The relative movement between the two achieves efficient shearing of thick coconut milk. In addition, the shearing teeth are arranged in a spaced and staggered manner, which can improve the shearing efficiency. Attached Figure Description
[0017] Figure 1 This is a three-dimensional schematic diagram of the present invention;
[0018] Figure 2 This utility model Figure 2 Enlarged diagram of A in the middle;
[0019] Figure 3 This is a schematic diagram of the interior of the present invention without the shear cap;
[0020] Figure 4 This utility model Figure 3 Enlarged diagram of B in the middle;
[0021] Figure 5 This is a schematic diagram of the shear cap of this utility model.
[0022] The reference numerals in the figure are as follows:
[0023] 1. Base; 2. Mounting block; 3. Motor; 4. Coupling; 5. Shear base; 500. Partition; 501. Constant temperature chamber; 502. Drive shaft; 6. Fixed seat; 7. Shear cover; 700. Limiting protrusion; 701. Sealing protrusion; 702. Annular groove; 8. Shear plate; 9. Shearing teeth; 10. Heating rod; 11. Feed pipe; 12. Discharge pipe; 13. Water inlet pipe; 14. Water outlet pipe; 15. Valve; 16. Mounting hole. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0025] Please see Figures 1 to 5A thick coconut milk emulsification and shearing processing device includes a base 1, a mounting block 2, a motor 3, a coupling 4, a shearing base 5, a fixed seat 6, a shearing cover 7, a shearing plate 8, shearing teeth 9, a heating rod 10, a feed pipe 11, a discharge pipe 12, a water inlet pipe 13, and a water outlet pipe 14. The mounting block 2 is fixedly mounted on the base 1. The motor 3 is fixedly mounted on the mounting block 2. One end of the coupling 4 is connected to the output shaft of the motor 3, and the other end of the coupling 4 is connected to the shearing base 5. The fixed seat 6 is fixedly mounted between the shearing base 5 and the motor 3, and the fixed seat 6 is used to support the non-rotating part of the shearing base 5. The shearing cover 7 is mounted on the shearing base 5. The shearing plate 8 is rotatably sleeved inside the shearing base 5, and the shearing plate 8 is driven to rotate by the motor 3. The shearing teeth 9 are respectively fixedly mounted on the shearing plate 8 and the shearing cover 7, which face each other. A ring-shaped partition 500 is provided inside the shearing base 5 on the outer side of the shearing plate 8; a constant temperature cavity 501 is opened between the outer side of the partition 500 and the edge of the shearing base 5; heating rods 10 are fixedly installed in the circumference of the constant temperature cavity 501, and the bottom of the heating rods 10 passes through the shearing base 5 and is electrically connected to the outside; the feed pipe 11 is fixedly installed on the upper end of the shearing base 5, and the lower end of the feed pipe 11 is connected to the inner side of the partition 500; the discharge pipe 12 is fixedly installed on the lower end of the shearing base 5, and the upper end of the discharge pipe 12 is connected to the inner side of the partition 500; the water inlet pipe 13 is fixedly installed on the shearing base 5 near the feed pipe 11, and the water inlet pipe 13 is connected to the constant temperature cavity 501; the water outlet pipe 14 is fixedly installed on the shearing base 5 near the discharge pipe 12, and the water outlet pipe 14 is connected to the constant temperature cavity 501; the motor 3 is a commonly used motor 3 on the market, which will not be described in detail here.
[0026] like Figure 4 As shown, an annular limiting protrusion 700 is provided on the outer side of the shear teeth 9 on the shear cover 7; a sealing protrusion 701 is provided on the shear cover 7 outside the limiting protrusion 700 to fit into the constant temperature chamber 501; an annular groove 702 is provided between the sealing protrusion 701 and the limiting protrusion 700, and the annular groove 702 is used to fit into the partition 500 on the shear base 5.
[0027] Preferably, a sealing ring is present on the shear cap 7 inside the annular groove 702 and on the outer side of the sealing protrusion 701.
[0028] like Figure 4 and Figure 5 As shown, shearing teeth 9 are respectively arranged circumferentially on shearing plate 8 and shearing cover 7; the shearing teeth 9 are spaced apart from the inside to the outside and the shearing teeth 9 are staggered in the circumferential direction.
[0029] like Figure 4 As shown, a drive shaft 502 is rotatably installed inside the shear base 5; one end of the drive shaft 502 passes through the bottom of the shear base 5 and is fixedly connected to the coupling 4; the shear plate 8 is rotatably sleeved on the drive shaft 502 inside the shear base 5.
[0030] like Figure 1 As shown, the upper end of the feed pipe 11 has an annular opening.
[0031] like Figure 2 As shown, each of the inlet pipe 13 and the outlet pipe 14 is equipped with a valve 15, which is used to control the opening and closing of the inlet pipe 13 or the outlet pipe 14.
[0032] like Figure 2 and Figure 4 As shown, the shear base 5 and the shear cover 7 have several mounting holes 16 on their annular outer edges for fixing. Bolts are threaded through the mounting holes 16 on the shear base 5 by passing them through the outside of the shear cover 7.
[0033] Preferably, the partition 500 can be made of a material that is thermally conductive and chemically stable, such as food-grade stainless steel.
[0034] The usage process of this utility model is as follows:
[0035] S1, the valves 15 of the inlet pipe 13 and the outlet pipe 14 are initially closed. The shear plate 8 is rotated and sleeved on the drive shaft 502. Then, the shear cover 7 is fixed on the shear base 5 using bolts and mounting holes 16.
[0036] S2. Open valve 15 of water inlet pipe 13, fill the constant temperature chamber 501 with water through water inlet pipe 13, and then close valve 15 of water inlet pipe 13. Heat and maintain the temperature of the water inside constant temperature chamber 501 through heating rod 10.
[0037] S3. After the temperature of the water inside the constant temperature chamber 501 has been kept constant for a period of time, the motor 3 is turned on and thick coconut milk is fed from the top of the feed pipe 11. The thick coconut milk enters the shearing base 5 inside the partition 500 through the feed pipe 11. It is subjected to high shearing operation by the shearing teeth 9 arranged alternately on the shearing plate 8 and the shearing cover 7. The material is then discharged through the discharge pipe 12.
[0038] S4. When the thick coconut milk is completely cut, first turn off the motor 3 and the heating rod 10, then open the valve 15 on the water outlet pipe 14 to drain the water inside the constant temperature chamber 501, then close the valve 15 on the water outlet pipe 14, and then remove the shearing cover 7 to clean the equipment.
[0039] S5. After the material is sheared in step S4, water can be injected from the upper end of the feed pipe 11 into the shearing base 5 inside the partition 500 for shearing and cleaning. After the water is discharged through the discharge pipe 12, subsequent dismantling and cleaning operations can be carried out.
[0040] The principle of heat transfer in this invention is as follows:
[0041] The heat transfer direction is from a high-temperature object to a low-temperature object, or from a high-temperature part of an object to a low-temperature part. The water inside the constant temperature chamber 501 absorbs or transfers heat to the shear chamber.
[0042] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. A thick coconut milk emulsification and shearing processing device, characterized in that: The system includes a base (1), a mounting block (2), a motor (3), a coupling (4), a shearing base (5), a fixed seat (6), a shearing cover (7), a shearing plate (8), shearing teeth (9), a heating rod (10), a feed pipe (11), a discharge pipe (12), a water inlet pipe (13), and a water outlet pipe (14). The mounting block (2) is fixedly mounted on the base (1). The motor (3) is fixedly mounted on the mounting block (2). One end of the coupling (4) is connected to the output shaft of the motor (3). The coupling (4) is connected to the shear base (5) at one end; the fixed seat (6) is fixedly installed between the shear base (5) and the motor (3), and the fixed seat (6) is used to support the non-rotating part of the shear base (5); the shear cover (7) is installed on the shear base (5); the shear plate (8) is rotatably sleeved inside the shear base (5), and the shear plate (8) is driven to rotate by the motor (3); the shear teeth (9) are respectively fixedly installed on the shear plates facing each other. (8) and shear cover (7); an annular partition (500) is provided inside the shear base (5) on the outside of the shear plate (8); a constant temperature cavity (501) is provided between the outside of the partition (500) and the edge of the shear base (5); the heating rods (10) are fixedly installed in the circumference of the constant temperature cavity (501) and the bottom of the heating rods (10) passes through the shear base (5) and is electrically connected to the outside; the feed pipe (11) is fixedly installed on the upper end of the shear base (5) and the feed pipe (11) The lower end is connected to the inner side of the partition (500); the discharge pipe (12) is fixedly installed at the lower end of the shear base (5) and the upper end of the discharge pipe (12) is connected to the inner side of the partition (500); the water inlet pipe (13) is fixedly installed on the shear base (5) near the feed pipe (11) and the water inlet pipe (13) is connected to the constant temperature chamber (501); the water outlet pipe (14) is fixedly installed on the shear base (5) near the discharge pipe (12) and the water outlet pipe (14) is connected to the constant temperature chamber (501).
2. The thick coconut milk emulsification and shearing processing equipment as described in claim 1, characterized in that: An annular limiting protrusion (700) is provided on the outer side of the shearing teeth (9) on the shear cover (7); a sealing protrusion (701) is provided on the shear cover (7) outside the limiting protrusion (700) to fit into the constant temperature chamber (501); an annular groove (702) is provided between the sealing protrusion (701) and the limiting protrusion (700), and the annular groove (702) is used to fit into the partition (500) on the shear base (5).
3. The thick coconut milk emulsification and shearing processing equipment as described in claim 2, characterized in that: A sealing ring is present on the shear cap (7) inside the annular groove (702) and outside the sealing protrusion (701).
4. The thick coconut milk emulsification and shearing processing equipment as described in claim 1, characterized in that: The shearing teeth (9) are respectively arranged circumferentially on the shearing plate (8) and the shearing cover (7); the shearing teeth (9) are spaced apart from the inside to the outside and the shearing teeth (9) are staggered in the circumferential direction.
5. The thick coconut milk emulsification and shearing processing equipment as described in claim 1, characterized in that: The shear base (5) is rotatably equipped with a drive shaft (502); one end of the drive shaft (502) passes through the bottom of the shear base (5) and is fixedly connected to the coupling (4); the shear plate (8) is rotatably sleeved on the drive shaft (502) inside the shear base (5).
6. The thick coconut milk emulsification and shearing processing equipment as described in claim 1, characterized in that: The upper end of the feed pipe (11) has an annular opening.
7. The thick coconut milk emulsification and shearing processing equipment as described in claim 1, characterized in that: The inlet pipe (13) and outlet pipe (14) are each equipped with a valve (15) with a control switch.
8. The thick coconut milk emulsification and shearing processing equipment as described in claim 1, characterized in that: The shear base (5) and shear cover (7) have several mounting holes (16) on their annular outer edges for fixing.