Explosion-proof film accelerated drying and coating mechanism

By designing an explosion-proof film accelerated drying coating mechanism, the coating nozzle sprays the coating material and uses an electric heating rod to dry it, which solves the problem of long drying time after coating in the existing technology, and realizes coating and drying at the same time, improving efficiency and quality.

CN223616105UActive Publication Date: 2025-12-02HUNAN HUIYA OPTICAL TECH CO LTD
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Patent Information

Application Number
CN202422949680.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-12-02
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

Existing coating mechanisms cannot dry the film simultaneously with coating, which means the explosion-proof film needs to be placed in a separate drying device, resulting in long drying time and low efficiency.

Method used

An explosion-proof film accelerated drying coating mechanism was designed, which combines the coating and drying processes. The coating material is sprayed through a coating nozzle and dried using an electric heating rod, so that coating and drying can be carried out simultaneously.

Benefits of technology

This allows coating and drying to be carried out simultaneously, shortening the time, improving work efficiency, avoiding coating wrinkles, and improving coating quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of optical film production, in particular to an explosion-proof film accelerated drying and coating mechanism which comprises a supporting table, a rectangular shell is fixedly connected to the top of the supporting table, a first limiting groove is formed in the supporting table, a placing plate is arranged in the rectangular shell, a rectangular groove is formed in the placing plate, and the rectangular groove is fixedly connected with the rectangular shell. A placing plate is arranged in the rectangular shell, a circular hole is formed in the placing plate, a flattening mechanism is arranged on the placing plate, a film coating mechanism is arranged in the rectangular shell, a sliding door is connected to the rectangular shell through a hinge, and an observation window is formed in the sliding door. When the film coating device is used, a film coating material in the film coating box can be sprayed on an explosion-proof film through the film coating mechanism and the plurality of film coating nozzles, the film coating material on the explosion-proof film is flattened by the flattening roller, meanwhile, heat generated by the electric heating rod dries the explosion-proof film which is being coated through the circular holes, film coating and drying are carried out at the same time, and the film coating efficiency is greatly improved. The required time is short, and the working efficiency is high.
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Description

Technical Field

[0001] This utility model relates to the field of optical film production technology, and in particular to an explosion-proof film accelerated drying coating mechanism. Background Technology

[0002] Explosion-proof film is a special thin-film material, and it comes in various types and definitions depending on its application and specific function. Explosion-proof film is widely used in pressure vessels, automobiles, construction, and other fields to enhance the safety and protective capabilities of glass. In emergencies such as natural disasters, hurricanes, or terrorist attacks, glass explosion-proof film can provide additional protection.

[0003] The production process of explosion-proof film includes key steps such as formulation production and filtration, coating, drying, PET film lamination, slitting, and packaging. After coating, the film needs to be dried. Existing coating mechanisms cannot dry the explosion-proof film simultaneously; it must be placed in a separate drying unit after coating, resulting in long drying times and low efficiency. Therefore, a mechanism for accelerating the drying of explosion-proof film coating is proposed. Utility Model Content

[0004] The purpose of this invention is to solve the problem that existing coating mechanisms cannot dry the explosion-proof film at the same time as coating, and require the explosion-proof film to be placed in a separate drying device after coating, which results in long drying time and low work efficiency. Therefore, this invention proposes an explosion-proof film accelerated drying coating mechanism.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An explosion-proof film accelerated drying coating mechanism includes a support platform, a rectangular shell fixedly connected to the top of the support platform, a first limiting groove on the support platform, a placement plate inside the rectangular shell, a rectangular groove on the placement plate, a circular hole on the placement plate, a flattening mechanism on the placement plate, a coating mechanism inside the rectangular shell, and a sliding door hinged to the rectangular shell, with an observation window on the sliding door.

[0007] Preferably, the flattening mechanism includes a first drive motor, a bidirectional screw, a first moving block, an L-shaped plate, a first electric push rod, and a pressure plate. The output end of the first drive motor is connected to the bidirectional screw, the bidirectional screw is connected to the first moving block, the top of the first moving block is fixedly connected to the L-shaped plate, the first electric push rod is mounted on the L-shaped plate, and one end of the first electric push rod is fixedly connected to the pressure plate.

[0008] The first drive motor is mounted on one side of the placement plate, and the placement plate is provided with a second limiting groove. The first moving block is slidably connected to the second limiting groove.

[0009] Preferably, the coating mechanism includes a second drive motor, a first threaded rod, a second moving block, a second electric push rod, a coating box, a coating nozzle, a fixed plate, and a smoothing roller. The output end of the second drive motor is connected to the first threaded rod, the first threaded rod is threadedly connected to the second moving block, the second electric push rod is installed at the bottom of the second moving block, one end of the second electric push rod is fixedly connected to the coating box, the coating nozzle is installed at the bottom of the coating box, the fixed plate is fixedly connected to both ends of the coating box, and the smoothing roller is rotatably connected to the fixed plate.

[0010] The top of the rectangular shell is fixedly connected to a first rectangular plate, and the second drive motor is installed on one side of the first rectangular plate. The top of the rectangular shell has a rectangular opening, and the second electric push rod is located inside the rectangular opening.

[0011] Preferably, a rectangular box is fixedly connected to the top of the rectangular shell, a powerful pump is installed inside the rectangular box, and a suction pipe and a discharge pipe are connected to the powerful pump. The discharge pipe passes through the rectangular box and the rectangular shell and is connected to the coating box.

[0012] Preferably, a sealing groove is provided on one side of the placement plate, and a second rectangular plate is connected to the sealing groove. An electric heating rod is installed on one side of the second rectangular plate, and the electric heating rod is located in the rectangular groove.

[0013] Preferably, a third drive motor is installed on one side of the support platform, the output end of the third drive motor is connected to a second threaded rod, the second threaded rod is threadedly connected to a third moving block, and the third moving block is fixedly connected to the bottom of the placement plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. When using this equipment, the coating material in the coating box is sprayed onto the explosion-proof film through several coating nozzles via the coating mechanism. The smoothing roller smooths the coating material on the explosion-proof film. At the same time, the heat generated by the electric heating rod dries the explosion-proof film being coated through the circular hole. Coating and drying are carried out simultaneously, which requires less time and has high work efficiency.

[0016] 2. When using this equipment, the flattening mechanism can flatten both sides of the explosion-proof film to avoid wrinkles during coating, which would affect the coating quality. When coating both sides of the explosion-proof film is required, after coating and drying the middle part, the two pressure plates move towards the middle to flatten it, and then coating can be applied to both sides. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an explosion-proof film accelerated drying coating mechanism proposed in this utility model;

[0018] Figure 2 This is a cross-sectional three-dimensional structural diagram of an explosion-proof film accelerated drying coating mechanism proposed in this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the coating box and smoothing roller of an explosion-proof film accelerated drying coating mechanism proposed in this utility model.

[0020] Figure 4 This is a three-dimensional structural diagram of the flattening mechanism of the explosion-proof film accelerated drying coating mechanism proposed in this utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the electric heating rod of the explosion-proof film accelerated drying coating mechanism proposed in this utility model.

[0022] In the diagram: 1. Support platform; 2. Rectangular shell; 3. First limiting groove; 4. Placement plate; 5. Circular hole; 6. Sliding door; 7. First drive motor; 8. Bidirectional screw; 9. First moving block; 10. L-shaped plate; 11. First electric push rod; 12. Pressure plate; 13. Second limiting groove; 14. Second drive motor; 15. First threaded rod; 16. Second moving block; 17. Second electric push rod; 18. Coating box; 19. Coating nozzle; 20. Smoothing roller; 21. Rectangular opening; 22. Rectangular box; 23. Power pump; 24. Discharge pipe; 25. Second rectangular plate; 26. Electric heating rod; 27. Third drive motor; 28. Second threaded rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] Reference Figures 1-5 An explosion-proof film accelerated drying coating mechanism includes a support platform 1, a rectangular shell 2 fixedly connected to the top of the support platform 1, a first limiting groove 3 on the support platform 1, a placement plate 4 inside the rectangular shell 2, a rectangular groove on the placement plate 4, a circular hole 5 on the placement plate 4, a flattening mechanism on the placement plate 4, a coating mechanism inside the rectangular shell 2, and a sliding door 6 hinged to the rectangular shell 2, with an observation window on the sliding door 6.

[0025] The observation window is equipped with transparent glass, allowing for observation of the internal coating condition at any time through the observation window on the sliding door 6.

[0026] Furthermore, the flattening mechanism includes a first drive motor 7, a bidirectional screw 8, a first moving block 9, an L-shaped plate 10, a first electric push rod 11, and a pressure plate 12. The output end of the first drive motor 7 is connected to the bidirectional screw 8, the bidirectional screw 8 is connected to the first moving block 9, the top of the first moving block 9 is fixedly connected to the L-shaped plate 10, the first electric push rod 11 is mounted on the L-shaped plate 10, and one end of the first electric push rod 11 is fixedly connected to the pressure plate 12.

[0027] The first drive motor 7 is installed on one side of the placement plate 4, and the placement plate 4 has a second limiting groove 13. The first moving block 9 is slidably connected to the second limiting groove 13.

[0028] The first drive motor 7 is powered by an external device and its opening and closing are controlled. The first drive motor 7 drives the bidirectional screw 8 to rotate. The bidirectional screw 8 drives the first moving block 9 to move. The first moving block 9 drives the L-shaped plate 10 to move. The L-shaped plate 10 drives the first electric push rod 11 to move. The first electric push rod 11 drives the pressure plate 12 to move. When coating is performed, the first electric push rod 11 extends and the pressure plate 12 flattens the two sides of the explosion-proof film to prevent wrinkles from forming on the explosion-proof film during coating, which would affect the coating quality.

[0029] When it is necessary to coat both sides of the explosion-proof film, after the coating in the middle part is completed and dried, the two pressure plates 12 move towards the middle to flatten it and coat both sides.

[0030] Furthermore, the coating mechanism includes a second drive motor 14, a first threaded rod 15, a second moving block 16, a second electric push rod 17, a coating box 18, a coating nozzle 19, a fixed plate, and a smoothing roller 20. The output end of the second drive motor 14 is connected to the first threaded rod 15, the first threaded rod 15 is threadedly connected to the second moving block 16, the second electric push rod 17 is installed at the bottom of the second moving block 16, one end of the second electric push rod 17 is fixedly connected to the coating box 18, the coating nozzle 19 is installed at the bottom of the coating box 18, the fixed plate is fixedly connected to both ends of the coating box 18, and the smoothing roller 20 is rotatably connected to the fixed plate.

[0031] A first rectangular plate is fixedly connected to the top of the rectangular shell 2, and a second drive motor 14 is installed on one side of the first rectangular plate. A rectangular opening 21 is opened on the top of the rectangular shell 2, and a second electric push rod 17 is located inside the rectangular opening 21.

[0032] The second drive motor 14 is powered and controlled to open and close via an external device. The second electric push rod 17 extends, bringing the coating nozzle 19 close to the explosion-proof film. The second drive motor 14 drives the first threaded rod 15 to rotate. The first threaded rod 15 drives the second moving block 16 to move. The second moving block 16 drives the second electric push rod 17 to move. The coating material in the coating box 18 is sprayed onto the explosion-proof film through several coating nozzles 19. The smoothing roller 20 smooths the coating material on the explosion-proof film.

[0033] Furthermore, a rectangular box 22 is fixedly connected to the top of the rectangular shell 2. A powerful pump 23 is installed inside the rectangular box 22. A suction pipe and a discharge pipe 24 are connected to the powerful pump 23. The discharge pipe 24 passes through the rectangular box 22, the rectangular shell 2 and is connected to the coating box 18.

[0034] Among them, the discharge tube 24 has a certain degree of toughness and is long enough to move together with the coating box 18;

[0035] Coating material is added into rectangular box 22, and powerful pump 23 extracts it through suction pipe. The coating material enters coating box 18 through discharge pipe 24. Coating box 18 first accumulates the coating material together, and then sprays it out through several coating nozzles 19.

[0036] Furthermore, a sealing groove is provided on one side of the placement plate 4, and a second rectangular plate 25 is connected to the sealing groove. An electric heating rod 26 is installed on one side of the second rectangular plate 25, and the electric heating rod 26 is located in the rectangular groove.

[0037] The heat generated by the electric heating rod 26 dries the explosion-proof film through the circular hole 5. The electric heating rod 26 can be removed for maintenance or replacement at any time through the second rectangular plate 25.

[0038] Furthermore, a third drive motor 27 is installed on one side of the support platform 1. The output end of the third drive motor 27 is connected to a second threaded rod 28. The second threaded rod 28 is threadedly connected to a third moving block. The third moving block is fixedly connected to the bottom of the placement plate 4.

[0039] The third drive motor 27 is powered by an external device and its opening and closing are controlled. The third drive motor 27 drives the second threaded rod 28 to rotate. The second threaded rod 28 drives the third moving block to move. After the explosion-proof film is coated and dried on one side, the third moving block drives the placement plate 4 to move out of the rectangular shell 2, so that the explosion-proof film can be flipped over to coat the other side.

[0040] Meanwhile, the specific models and specifications of the first drive motor 7, the second drive motor 14, and the third drive motor 27 need to be selected and determined based on the actual specifications of the device. The specific selection and calculation methods adopt existing technologies in this field, so they will not be elaborated here.

[0041] The working principle of this utility model:

[0042] An explosion-proof film is placed into the rectangular groove on the placement plate 4. The third drive motor 27 drives the second threaded rod 28 to rotate. The second threaded rod 28 drives the third moving block to move. The third moving block drives the placement plate 4 to move into the rectangular shell 2.

[0043] The powerful pump 23 draws through the suction pipe, causing the coating material in the rectangular box 22 to enter the coating box 18 through the discharge pipe 24. The second electric push rod 17 extends, causing the coating nozzle 19 to come close to the explosion-proof film. The second drive motor 14 drives the first threaded rod 15 to rotate. The first threaded rod 15 drives the second moving block 16 to move. The second moving block 16 drives the second electric push rod 17 to move. The coating material in the coating box 18 is sprayed onto the explosion-proof film through several coating nozzles 19. The smoothing roller 20 smooths the coating material on the explosion-proof film.

[0044] The heat generated by the electric heating rod 26 dries the explosion-proof film that is being coated through the circular hole 5;

[0045] During the coating process, the first drive motor 7 drives the bidirectional screw 8 to rotate, the bidirectional screw 8 drives the first moving block 9 to move, the first moving block 9 drives the L-shaped plate 10 to move, the L-shaped plate 10 drives the first electric push rod 11 to move, and the first electric push rod 11 drives the pressure plate 12 to move. When coating is being performed, the first electric push rod 11 extends, and the pressure plate 12 flattens both sides of the explosion-proof film to prevent wrinkles from forming on the explosion-proof film during coating, which would affect the coating quality.

[0046] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A mechanism for accelerating the drying of explosion-proof film coating, comprising a support platform (1), characterized in that, A rectangular shell (2) is fixedly connected to the top of the support platform (1). A first limiting groove (3) is provided on the support platform (1). A placement plate (4) is provided inside the rectangular shell (2). A rectangular groove is provided on the placement plate (4). A circular hole (5) is provided on the placement plate (4). A flattening mechanism is provided on the placement plate (4). A coating mechanism is provided inside the rectangular shell (2). A sliding door (6) is hinged to the rectangular shell (2). An observation window is provided on the sliding door (6).

2. The explosion-proof film accelerated drying coating mechanism according to claim 1, characterized in that, The flattening mechanism includes a first drive motor (7), a bidirectional screw (8), a first moving block (9), an L-shaped plate (10), a first electric push rod (11), and a pressure plate (12). The output end of the first drive motor (7) is connected to the bidirectional screw (8). The bidirectional screw (8) is connected to the first moving block (9). The top of the first moving block (9) is fixedly connected to the L-shaped plate (10). The first electric push rod (11) is mounted on the L-shaped plate (10). One end of the first electric push rod (11) is fixedly connected to the pressure plate (12). The first drive motor (7) is installed on one side of the placement plate (4), and the placement plate (4) is provided with a second limiting groove (13). The first moving block (9) is slidably connected to the second limiting groove (13).

3. The explosion-proof film accelerated drying coating mechanism according to claim 2, characterized in that, The coating mechanism includes a second drive motor (14), a first threaded rod (15), a second moving block (16), a second electric push rod (17), a coating box (18), a coating nozzle (19), a fixed plate, and a smoothing roller (20). The output end of the second drive motor (14) is connected to the first threaded rod (15), the first threaded rod (15) is threadedly connected to the second moving block (16), the second electric push rod (17) is installed at the bottom of the second moving block (16), one end of the second electric push rod (17) is fixedly connected to the coating box (18), the coating nozzle (19) is installed at the bottom of the coating box (18), the fixed plate is fixedly connected to both ends of the coating box (18), and the smoothing roller (20) is rotatably connected to the fixed plate. The top of the rectangular shell (2) is fixedly connected to a first rectangular plate, and the second drive motor (14) is installed on one side of the first rectangular plate. The top of the rectangular shell (2) has a rectangular opening (21), and the second electric push rod (17) is located inside the rectangular opening (21).

4. The explosion-proof film accelerated drying coating mechanism according to claim 3, characterized in that, A rectangular box (22) is fixedly connected to the top of the rectangular shell (2). A powerful pump (23) is installed inside the rectangular box (22). A suction pipe and a discharge pipe (24) are connected to the powerful pump (23). The discharge pipe (24) passes through the rectangular box (22), the rectangular shell (2), and is connected to the coating box (18).

5. The explosion-proof film accelerated drying coating mechanism according to claim 1, characterized in that, A sealing groove is provided on one side of the placement plate (4), and a second rectangular plate (25) is connected to the sealing groove. An electric heating rod (26) is installed on one side of the second rectangular plate (25), and the electric heating rod (26) is located in the rectangular groove.

6. The explosion-proof film accelerated drying coating mechanism according to claim 1, characterized in that, A third drive motor (27) is installed on one side of the support platform (1). The output end of the third drive motor (27) is connected to a second threaded rod (28). The second threaded rod (28) is threadedly connected to a third moving block. The third moving block is fixedly connected to the bottom of the placement plate (4).