Modular production line assembly for sintered flux production
By using a sliding screen plate and dust removal system in the modular production line components, the problems of insufficient screening and incomplete dust treatment in traditional equipment have been solved, achieving efficient production of sintered flux.
Patent Information
- Application Number
- CN202422926316.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Traditional sintering flux production equipment cannot effectively perform grading and screening, affecting welding quality and efficiency, and lacks an effective dust treatment system.
The modular production line components include a sliding screen plate and a dust collection frame inside the tank. The screen plate is driven by a drive rod to vibrate and screen, and the dust is treated by a fan and a filter system.
It achieves efficient grading and screening of sintered flux particles and effective dust filtration and collection, thereby improving welding quality and production efficiency.
Smart Images

Figure CN223616213U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sintering flux production and processing, specifically to modular production line components for sintering flux production. Background Technology
[0002] Sintered flux is an important auxiliary material used in the welding process. It protects the weld zone from oxidation, improves weld formation quality, and enhances weld performance through alloying. With the continuous development of industrial technology, the demand for sintered flux is gradually increasing, and its production process is becoming increasingly complex and sophisticated.
[0003] Currently, the production process of sintered flux typically includes steps such as raw material mixing, granulation, drying, sieving, and high-temperature calcination. Among these processes, sieving is particularly critical because it directly affects the particle size distribution of the finished flux, thus impacting welding quality and efficiency. Traditional sieving equipment is relatively simple, mostly employing single-pass sieving mechanisms. This makes it incapable of separating and sieving the finished sintered flux particles, presenting a significant drawback. Therefore, we propose a modular production line component for sintered flux production. Utility Model Content
[0004] The purpose of this invention is to provide modular production line components for sintered flux production, in order to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a modular production line component for sintering flux production, comprising a tank body, a feed pipe fixedly installed at the upper end of the tank body, a first discharge pipe, a second discharge pipe, and a third discharge pipe fixedly installed around the tank body, a first screening plate and a second screening plate slidably installed inside the tank body, a movable sleeve fixedly installed between the first screening plate and the second screening plate, a first partition plate fixedly installed at the bottom of the inner cavity of the tank body, a positioning sleeve fixedly installed at the upper end of the first partition plate, the movable sleeve being inserted and installed around the positioning sleeve, a first drive motor fixedly installed at the lower end of the first partition plate, a drive rod fixedly installed at the upper end of the first drive motor through its output shaft, and the movable sleeve being slidably installed around the drive rod.
[0006] Preferably, the first discharge pipe, the second discharge pipe, the third discharge pipe, the first screening plate, the second screening plate, and the first partition are all inclined, and the positions of the first discharge pipe and the first screening plate, the second screening plate and the second discharge pipe, and the first partition and the third discharge pipe correspond to each other.
[0007] Preferably, a limiting slide cavity is formed on the periphery of the positioning sleeve, a limiting slider is fixedly installed on the inner wall of the movable sleeve and slidably connected to the limiting slide cavity, a reciprocating curved groove is formed on the periphery of the drive rod, and a protrusion is fixedly installed on the surface of the limiting slider and slidably connected to the reciprocating curved groove.
[0008] Preferably, a dust removal frame is fixedly installed on the outer wall of the tank, an air guide hole is provided between the tank and the dust removal frame, a second partition is fixedly installed inside the dust removal frame, a filter screen is fixedly installed on the lower periphery of the second partition, and an exhaust pipe is fixedly installed on the outer wall of the dust removal frame.
[0009] Preferably, a second drive motor is fixedly installed at the upper end of the dust removal frame, a rotating tube is rotatably installed inside the dust removal frame, the rotating tube is fixedly installed at the lower end of the output shaft of the second drive motor, a dust discharge pipe communicating with the rotating tube is fixedly installed at the lower end of the dust removal frame, and a dust guide cover communicating with the inner cavity of the rotating tube is fixedly installed around the rotating tube.
[0010] Preferably, an air inlet pipe is fixedly installed on the outer wall of the tank and communicates with the lower end of the first partition. A fan is fixedly installed inside the air inlet pipe, and a mesh is fixedly installed at the connection between the first partition and the air inlet pipe.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] The modular production line components for producing sintered flux have a first screening plate and a second screening plate inside the tank. Through the sliding connection between the movable sleeve, the drive rod, and the positioning sleeve, the rotating drive rod can drive the first screening plate and the second screening plate to move up and down, thereby causing the finished sintered flux particles at the top of both to vibrate, achieving the effect of grading and screening the finished sintered flux particles.
[0013] The modular production line components for sintered flux production are equipped with dust collection frames. With the help of a fan, the dust generated by the vibration of finished sintered flux particles can be guided into the dust collection frames. The dust in the air can be filtered through the filter screen, and the dust inside the filter screen can be collected through the dust discharge pipe, rotating pipe and rotating dust guide hood, thereby improving the filtration effect of the filter screen. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the external structure of the tank body of this utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of the tank of this utility model;
[0016] Figure 3 This is a schematic diagram of the internal disassembled structure of the screening plate and drive rod of this utility model;
[0017] Figure 4 For the present utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle;
[0018] Figure 5 This is a schematic diagram of the internal structure of the dust removal frame of this utility model.
[0019] In the picture:
[0020] 1. Tank body; 11. Feed pipe; 12. First discharge pipe; 13. Second discharge pipe; 14. Third discharge pipe;
[0021] 2. First partition plate; 21. First drive motor; 22. First screening plate; 23. Second screening plate; 24. Positioning sleeve; 25. Movable sleeve; 26. Drive rod; 27. Limiting slide cavity; 28. Limiting slider; 29. Protrusion; 291. Reciprocating curved groove;
[0022] 3. Dust collector frame; 31. Air inlet pipe; 311. Fan; 312. Partition screen; 32. Second drive motor; 33. Air guide hole; 34. Second partition plate; 341. Filter screen; 35. Exhaust pipe; 36. Rotating pipe; 37. Dust discharge pipe; 38. Dust guide cover. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-5 This utility model provides a technical solution: a modular production line component for sintering flux production, including a tank 1, with a feed pipe 11 fixedly installed at the upper end of the tank 1, and a first discharge pipe 12, a second discharge pipe 13, and a third discharge pipe 14 fixedly installed around the tank 1. A first screening plate 22 and a second screening plate 23 are slidably installed inside the tank 1, and a movable sleeve 25 is fixedly installed between the first screening plate 22 and the second screening plate 23. A first partition plate 2 is fixedly installed at the bottom of the inner cavity of the tank 1, and a positioning sleeve 24 is fixedly installed at the upper end of the first partition plate 2. The movable sleeve 25 is inserted and installed around the positioning sleeve 24. A first drive motor 21 is fixedly installed at the lower end of the first partition plate 2, and a drive rod 26 is fixedly installed at the upper end of the first drive motor 21 through its output shaft. The movable sleeve 25 is slidably installed around the drive rod 26.
[0025] Working principle: During use, the sintered flux finished particles are put into the tank 1 through the feed pipe 11, so that the sintered flux finished particles contact the upper end of the first screening plate 22. The first drive motor 21 is started, and the drive rod 26 is driven to rotate through its output shaft. Then, through the sliding connection between the movable sleeve 25, the positioning sleeve 24 and the drive rod 26, the rotating drive rod 26 can drive the first screening plate 22 and the second screening plate 23 around the movable sleeve 25 to move up and down. Through the movement of the first screening plate 22 and the second screening plate 23, the sintered flux finished particles can be screened.
[0026] Opening the first discharge pipe 12 allows the sintered flux finished particles blocked by the first screening plate 22 to be drawn out and recycled; opening the second discharge pipe 13 allows the sintered flux finished particles that pass through the first screening plate 22 but are blocked by the second screening plate 23 to be drawn out and recycled; opening the third discharge pipe 14 allows the sintered flux finished particles that pass through the second screening plate 23 and fall on the upper end of the first partition plate 2 to be drawn out and recycled.
[0027] As a further description of the above technical solution: the first discharge pipe 12, the second discharge pipe 13, the third discharge pipe 14, the first screening plate 22, the second screening plate 23, and the first partition plate 2 are all inclined, and the positions of the first discharge pipe 12 and the first screening plate 22, the second screening plate 23 and the second discharge pipe 13, and the first partition plate 2 and the third discharge pipe 14 correspond to each other.
[0028] Specifically, each discharge pipe and screening plate is inclined to facilitate the guidance of the sintered flux finished particles. The positions between the first discharge pipe 12 and the first screening plate 22, between the second screening plate 23 and the second discharge pipe 13, and between the first partition plate 2 and the third discharge pipe 14 correspond to each other, so as to facilitate the outward extraction and recycling of the sintered flux finished particles.
[0029] As a further description of the above technical solution: a limiting slide cavity 27 is provided on the periphery of the positioning sleeve 24, a limiting slider 28 that is slidably connected to the limiting slide cavity 27 is fixedly installed on the inner wall of the movable sleeve 25, a reciprocating curved groove 291 is provided on the periphery of the drive rod 26, and a protrusion 29 that is slidably connected to the reciprocating curved groove 291 is fixedly installed on the surface of the limiting slider 28.
[0030] Specifically, through the sliding connection between the limiting slide cavity 27 and the limiting slider 28, the movement direction of the movable sleeve 25 can be restricted around the positioning sleeve 24, so that the rotating drive rod 26 can drive the movable sleeve 25 and its surrounding first screening plate 22 and second screening plate 23 to move up and down reciprocally through the sliding connection between the protrusion 29 and the reciprocating curved groove 291, thereby achieving the effect of causing the sintered flux finished particles at the upper end of both to vibrate.
[0031] As a further description of the above technical solution: A dust removal frame 3 is fixedly installed on the outer wall of the tank body 1, and an air guide hole 33 is opened between the tank body 1 and the dust removal frame 3. A second partition 34 is fixedly installed inside the dust removal frame 3, and a filter screen 341 is fixedly installed on the lower periphery of the second partition 34. An exhaust pipe 35 is fixedly installed on the outer wall of the dust removal frame 3. A second drive motor 32 is fixedly installed on the upper end of the dust removal frame 3. A rotating pipe 36 is rotatably installed inside the dust removal frame 3. The rotating pipe 36 is fixedly installed on the lower end of the output shaft of the second drive motor 32. A dust discharge pipe 37 connected to the rotating pipe 36 is fixedly installed on the lower end of the dust removal frame 3. A dust guide cover 38 connected to the inner cavity of the rotating pipe 36 is fixedly installed on the periphery of the rotating pipe 36. An air inlet pipe 31 connected to the lower end of the first partition 2 is fixedly installed on the outer wall of the tank body 1. A fan 311 is fixedly installed inside the air inlet pipe 31. A mesh screen 312 is fixedly installed at the connection between the first partition 2 and the air inlet pipe 31.
[0032] Specifically, during the sintering of flux finished product particles, the blower 311 and the second drive motor 32 are started. Through the air inlet pipe 31, outside air can be guided into the tank 1. With the help of the air guide hole 33, the dust generated by the vibration of the sintered flux finished product particles in the tank 1 can be guided into the dust removal frame 3. The air can be discharged to the outside through the exhaust pipe 35. When the air passes through the filter screen 341, the dust in the air can be blocked.
[0033] The output shaft of the second drive motor 32 drives the rotating tube 36 to rotate, so that the dust guide cover 38 is aligned with the upper end of each filter screen 341 in sequence. When the two are aligned, the air pressure difference generated on the inner and outer sides of the filter screen 341 can push the dust on the inner wall of the filter screen 341 into the dust guide cover 38. Then, through the rotating tube 36 and the dust discharge tube 37, the dust can be discharged and recycled.
[0034] A mesh 312 is fixedly installed at the connection between the first partition 2 and the air inlet pipe 31, which facilitates air circulation and prevents sintered flux particles from falling into the air inlet pipe 31.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A modular production line component for sintering flux production, including a tank (1), characterized in that: A feed pipe (11) is fixedly installed at the upper end of the tank body (1). A first discharge pipe (12), a second discharge pipe (13) and a third discharge pipe (14) are fixedly installed around the tank body (1). A first screening plate (22) and a second screening plate (23) are slidably installed inside the tank body (1). A movable sleeve (25) is fixedly installed between the first screening plate (22) and the second screening plate (23). A first partition plate (2) is fixedly installed at the bottom of the inner cavity of the tank body (1). A positioning sleeve (24) is fixedly installed at the upper end of the first partition plate (2). The movable sleeve (25) is inserted and installed around the positioning sleeve (24). A first drive motor (21) is fixedly installed at the lower end of the first partition plate (2). A drive rod (26) is fixedly installed at the upper end of the first drive motor (21) through its output shaft. The movable sleeve (25) is slidably installed around the drive rod (26).
2. The modular production line component for producing sintered flux according to claim 1, characterized in that: The first discharge pipe (12), the second discharge pipe (13), the third discharge pipe (14), the first screening plate (22), the second screening plate (23), and the first partition plate (2) are all inclined, and the positions of the first discharge pipe (12) and the first screening plate (22), the second screening plate (23) and the second discharge pipe (13), and the first partition plate (2) and the third discharge pipe (14) correspond to each other.
3. The modular production line component for producing sintered flux according to claim 1, characterized in that: The positioning sleeve (24) has a limiting slide cavity (27) on its periphery. The inner wall of the movable sleeve (25) is fixedly installed with a limiting slider (28) that is slidably connected to the limiting slide cavity (27). The driving rod (26) has a reciprocating curve groove (291) on its periphery. The surface of the limiting slider (28) is fixedly installed with a protrusion (29) that is slidably connected to the reciprocating curve groove (291).
4. The modular production line component for producing sintered flux according to claim 1, characterized in that: A dust removal frame (3) is fixedly installed on the outer wall of the tank (1). An air guide hole (33) is provided between the tank (1) and the dust removal frame (3). A second partition (34) is fixedly installed inside the dust removal frame (3). A filter screen (341) is fixedly installed on the lower periphery of the second partition (34). An exhaust pipe (35) is fixedly installed on the outer wall of the dust removal frame (3).
5. The modular production line component for producing sintered flux according to claim 4, characterized in that: A second drive motor (32) is fixedly installed on the upper end of the dust removal frame (3). A rotating tube (36) is rotatably installed inside the dust removal frame (3). The rotating tube (36) is fixedly installed on the lower end of the output shaft of the second drive motor (32). A dust discharge pipe (37) communicating with the rotating tube (36) is fixedly installed on the lower end of the dust removal frame (3). A dust guide cover (38) communicating with the inner cavity of the rotating tube (36) is fixedly installed on the periphery of the rotating tube (36).
6. The modular production line component for producing sintered flux according to claim 5, characterized in that: An air inlet pipe (31) is fixedly installed on the outer wall of the tank (1) and communicates with the lower end of the first partition (2). A fan (311) is fixedly installed inside the air inlet pipe (31), and a mesh (312) is fixedly installed at the connection between the first partition (2) and the air inlet pipe (31).