Forming device for processing charging controller shell

Abstract

The utility model relates to the technical field of shell processing, and discloses a forming device for processing a charging controller shell, which comprises a bottom plate, a first motor is fixedly arranged on the upper surface of the bottom plate, an output shaft of the first motor is fixedly connected with a first helical gear, and the upper surface of the bottom plate is fixedly connected with a connector. According to the utility model, the transmission of the charging controller shell is driven through the transmission structure, when the charging controller shell reaches a preset position, the clamping structure clamps the charging controller shell so as to start the first motor, and due to the mutual engagement between the first bevel gear and the second bevel gear, the charging controller shell is driven to rotate; according to the charging controller shell grinding device, firstly, the machining efficiency can be improved through transmission, secondly, the charging controller shells are placed on the upper surface of the conveying belt in different postures, due to the fact that the second motor is mostly in a square shape, the machining efficiency is greatly improved, and the machining efficiency is greatly improved. And therefore, deburring is more comprehensive and rapid.

Description

Technical Field

[0001] This utility model relates to the field of shell processing technology, and more specifically, to a molding device for processing a charging controller shell. Background Technology

[0002] Charging controllers play an irreplaceable role in electric vehicle charging systems and solar power generation systems. They not only precisely control the charging process, protect batteries and equipment, and improve charging efficiency and safety, but also record and transmit charging data, providing users with a more convenient, efficient, and safe charging experience.

[0003] Before the charging controller housing is processed and formed, it is injection molded using a mold, which results in burrs on the surface of the charging controller housing. These burrs may cause friction or jamming between the housing and other components during assembly, increasing the assembly difficulty. Furthermore, on automated assembly lines, burrs may also cause assembly failures and reduce production efficiency. Therefore, to address the above problems, it is necessary to improve and optimize a molding device for processing the charging controller housing. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, this utility model provides a forming device for processing charging controller housing, which has the advantages of improving processing efficiency and more comprehensive and faster deburring.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a forming device for processing a charging controller housing, comprising a base plate, a first motor fixedly mounted on the upper surface of the base plate, a first helical gear fixedly connected to the output shaft of the first motor, a connector fixedly connected to the upper surface of the base plate, a threaded rod rotatably connected inside the left side of the connector, a second helical gear fixedly connected to the surface of the threaded rod, the second helical gear meshing with the first helical gear, a support slide plate threadedly connected to the surface of the threaded rod, a second motor fixedly mounted on the upper surface of the support slide plate, the output shaft of the second motor passing through the support slide plate, a grinding wheel fixedly connected to the output shaft of the second motor, a transmission structure provided on the upper surface of the base plate, a charging controller housing placed on the upper surface of the transmission structure, and a clamping structure provided on the upper surface of the base plate.

[0006] As a preferred technical solution of this utility model: the clamping structure includes a support plate fixedly installed on the upper surface of the base plate, a cylinder fixedly installed on the upper surface of the support plate, a slide plate fixedly connected to the output shaft of the cylinder, an auxiliary structure provided on the upper surface of the slide plate, a third motor fixedly connected to the upper surface of the slide plate, a bidirectional threaded rod fixedly connected to the output shaft of the third motor, and clamps threadedly connected to the left and right sides of the surface of the bidirectional threaded rod.

[0007] As a preferred technical solution of this utility model: the auxiliary structure includes a fixing block fixedly connected to the upper surface of the slide plate, a supporting slide rod fixedly connected inside the fixing block, the surface of the supporting slide rod being movably connected to the inside of the clamp, and the lower surface of the slide plate being movably connected to the upper surface of the support plate.

[0008] As a preferred technical solution of this utility model: the connector on the right is internally fixedly connected to a limiting rod, and the surface of the limiting rod is movably connected to the interior of the supporting slide plate.

[0009] As a preferred technical solution of this utility model: a base is fixedly connected to the upper surface of the base plate, and a conveyor belt ring is fixedly connected to the upper surface of the base.

[0010] As a preferred technical solution of this utility model: the transmission structure includes a support plate fixedly connected to the rear side of the base, a fourth motor fixedly installed on the upper surface of the support plate, a rotating shaft fixedly connected to the output shaft of the fourth motor, a transmission belt connected to the surface of the rotating shaft, and a limit strip fixedly connected to the upper surface of the transmission belt.

[0011] As a preferred technical solution of this utility model: a support limiting block is fixedly connected to the upper surface of the base plate, an auxiliary rotating shaft is rotatably connected inside the support limiting block, the auxiliary rotating shaft is fixedly connected to the front surface of the rotating shaft, and a protective shell is fixedly connected to the upper surface of the base plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model uses a transmission structure to drive the charging controller housing. When the charging controller housing reaches the preset position, the clamping structure clamps the charging controller housing, thereby starting the first motor. Due to the meshing between the first helical gear and the second helical gear, the grinding wheel driven by the second motor moves downward to grind the charging controller housing. This device can first improve the processing efficiency by using transmission, and secondly, it can place the charging controller housing on the upper surface of the conveyor belt in different postures. Since the shape of the second motor is mostly square, the deburring is more comprehensive and faster.

[0014] 2. This utility model uses a cylinder to move the clamping structure into both sides of the charging controller housing, and simultaneously starts a third motor. The rotation of the output shaft of the third motor causes the two clamps on the left and right to move closer to each other, thereby clamping the charging controller housing. This device utilizes the operation of the cylinder without affecting the transmission of the charging controller housing. At the same time, the continuous thread of the bidirectional threaded rod drives the clamps to clamp the charging controller housing, thereby improving the stability of the charging controller housing during grinding and preventing the charging controller housing from shaking, which would affect the deburring efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the rotating shaft structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the support and limiting block structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the support plate structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the fixture structure of this utility model.

[0020] In the diagram: 1. Base plate; 2. First motor; 3. First helical gear; 4. Connector; 5. Threaded rod; 6. Second helical gear; 7. Support slide plate; 8. Second motor; 9. Grinding wheel; 10. Charging controller housing; 11. Support plate; 12. Cylinder; 13. Slide plate; 14. Third motor; 15. Bidirectional threaded rod; 16. Clamp; 17. Fixing block; 18. Support slide bar; 19. Limiting rod; 20. Base; 21. Transmission belt ring; 22. Fourth motor; 23. Rotating shaft; 24. Transmission belt; 25. Limiting strip; 26. Supporting limiting block; 27. Auxiliary rotating shaft; 28. Protective shell; 29. ​​Support plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 5As shown, this utility model provides a forming device for processing a charging controller housing, including a base plate 1. A first motor 2 is fixedly installed on the upper surface of the base plate 1. A first helical gear 3 is fixedly connected to the output shaft of the first motor 2. A connector 4 is fixedly connected to the upper surface of the base plate 1. A threaded rod 5 is rotatably connected inside the left connector 4. A second helical gear 6 is fixedly connected to the surface of the threaded rod 5. The second helical gear 6 meshes with the first helical gear 3. A support slide plate 7 is threadedly connected to the surface of the threaded rod 5. A second motor 8 is fixedly installed on the upper surface of the support slide plate 7. The output shaft of the second motor 8 passes through the support slide plate 7. A grinding wheel 9 is fixedly connected to the output shaft of the second motor 8. A transmission structure is provided on the upper surface of the base plate 1. A charging controller housing 10 is placed on the upper surface of the transmission structure. A clamping structure is provided on the upper surface of the base plate 1.

[0023] The operator places the charging controller housing 10 on the upper surface of the conveyor belt 24 and starts the fourth motor 22. When the charging controller housing 10 is directly below the grinding wheel 9, the clamping structure clamps and fixes the charging controller housing 10. At this time, the first motor 2 starts. Due to the rotation of the output shaft of the first motor 2, the first helical gear 3 is driven to rotate. However, since the first helical gear 3 and the second helical gear 6 mesh with each other, the threaded rod 5 is driven to rotate inside the connector 4, thereby driving the support slide plate 7 to move downward. At the same time, the second motor 8 starts. Due to the rotation of the output shaft of the second motor 8, the grinding wheel 9 is driven to rotate, thereby causing the grinding wheel 9 to grind the burrs on the surface of the charging controller housing 10. After the burrs are removed, the grinding of the grinding wheel 9 enters the next cycle.

[0024] The clamping structure includes a support plate 11 fixedly installed on the upper surface of the base plate 1. A cylinder 12 is fixedly installed on the upper surface of the support plate 11. The output shaft of the cylinder 12 is fixedly connected to a slide plate 13. An auxiliary structure is provided on the upper surface of the slide plate 13. A third motor 14 is fixedly connected to the upper surface of the slide plate 13. A bidirectional threaded rod 15 is fixedly connected to the output shaft of the third motor 14. Clamps 16 are threadedly connected to the left and right sides of the surface of the bidirectional threaded rod 15.

[0025] When the charging controller housing 10 reaches the preset position, the start support plate 11 is activated. This can be triggered by a sensor or a pulse, which is not shown in the figure. Due to the extension of the output shaft of the cylinder 12, the slide plate 13 is driven to move backward along the surface of the support plate 11, so that the clamps 16 are located on both sides of the charging controller housing 10. At this time, the third motor 14 is started. Due to the rotation of the output shaft of the third motor 14, the bidirectional threaded rod 15 is driven to rotate. The left and right sides of the surface of the bidirectional threaded rod 15 are threaded with clamps 16, thereby clamping the charging controller housing 10.

[0026] The auxiliary structure includes a fixing block 17 fixedly connected to the upper surface of the slide plate 13, a support slide rod 18 fixedly connected inside the fixing block 17, the surface of the support slide rod 18 being movably connected to the inside of the clamp 16, and the lower surface of the slide plate 13 being movably connected to the upper surface of the support plate 11.

[0027] The fixing block 17 provides support force to the support slide bar 18, and at the same time, the fixing block 17 provides support force and limit function to the clamp 16 to ensure the stability of the clamp 16.

[0028] Among them, the right connector 4 has a fixed internal connection to a limiting rod 19, and the surface of the limiting rod 19 is movably connected to the interior of the support slide plate 7.

[0029] The lifting and lowering of the support slide plate 7 is limited by the limit rod 19 to prevent the support slide plate 7 from rotating along the threaded rod 5 as the axis. The connector 4 provides the installation point for the limit rod 19 and the threaded rod 5.

[0030] The base plate 1 is fixedly connected to the upper surface of the base plate 20, and the upper surface of the base plate 20 is fixedly connected to the conveyor belt ring 21.

[0031] The base 20 provides support to the conveyor belt loop 21 and provides mounting points for the pallet 29, thereby ensuring the stability of the transmission of the conveyor belt 24.

[0032] The transmission structure includes a support plate 29 fixedly connected to the rear side of the base 20. A fourth motor 22 is fixedly installed on the upper surface of the support plate 29. The output shaft of the fourth motor 22 is fixedly connected to a rotating shaft 23. A transmission belt 24 is connected to the surface of the rotating shaft 23. A limit strip 25 is fixedly connected to the upper surface of the transmission belt 24.

[0033] The support force is provided to the fourth motor 22 through the support plate 29. However, the rotation of the output shaft of the fourth motor 22 drives the rotation of the rotating shaft 23, which in turn drives the transmission belt 24, thereby driving the transportation of the charging controller housing 10. At the same time, the design of the limiting strip 25 is to simply limit the charging controller housing 10 to prevent the angle deviation from too large when the operator places the charging controller housing 10.

[0034] Among them, a support limiting block 26 is fixedly connected to the upper surface of the base plate 1, an auxiliary rotating shaft 27 is rotatably connected inside the support limiting block 26, the auxiliary rotating shaft 27 is fixedly connected to the front surface of the rotating shaft 23, and a protective shell 28 is fixedly connected to the upper surface of the base plate 1.

[0035] The auxiliary rotating shaft 27 is limited and supported by the support limit block 26. At the same time, the auxiliary rotating shaft 27 is connected to the rotating shaft 23 to ensure the stability of the rotation of the rotating shaft 23. However, the protective shell 28 protects the auxiliary rotating shaft 27 to prevent injury caused by accidental contact by the staff.

[0036] Working principle and usage process of this utility model:

[0037] The operator places the charging controller housing 10 on the upper surface of the conveyor belt 24 and starts the fourth motor 22. When the charging controller housing 10 is directly below the grinding wheel 9, the clamping structure clamps and fixes the charging controller housing 10. At this time, the first motor 2 starts. Due to the rotation of the output shaft of the first motor 2, the first helical gear 3 is driven to rotate. However, since the first helical gear 3 and the second helical gear 6 mesh with each other, the threaded rod 5 is driven to rotate inside the connector 4, thereby driving the support slide plate 7 to move downward. At the same time, the second motor 8 starts. Due to the rotation of the output shaft of the second motor 8, the grinding wheel 9 is driven to rotate, thereby causing the grinding wheel 9 to grind the burrs on the surface of the charging controller housing 10. After the burrs are removed, the grinding of the grinding wheel 9 enters the next cycle.

[0038] When the charging controller housing 10 reaches the preset position, the start support plate 11 is activated. This can be triggered by a sensor or a pulse, which is not shown in the figure. Due to the extension of the output shaft of the cylinder 12, the slide plate 13 is driven to move backward along the surface of the support plate 11, so that the clamps 16 are located on both sides of the charging controller housing 10. At this time, the third motor 14 is started. Due to the rotation of the output shaft of the third motor 14, the bidirectional threaded rod 15 is driven to rotate. The left and right sides of the surface of the bidirectional threaded rod 15 are threaded with clamps 16, thereby clamping the charging controller housing 10.

[0039] The fixing block 17 provides support force to the support slide bar 18, and at the same time, the fixing block 17 provides support force and limit function to the clamp 16 to ensure the stability of the clamp 16.

[0040] The lifting and lowering of the support slide plate 7 is limited by the limit rod 19 to prevent the support slide plate 7 from rotating along the threaded rod 5 as the axis. The connector 4 provides the installation point for the limit rod 19 and the threaded rod 5.

[0041] The base 20 provides support to the conveyor belt loop 21 and provides mounting points for the pallet 29, thereby ensuring the stability of the transmission of the conveyor belt 24.

[0042] The support force is provided to the fourth motor 22 through the support plate 29. However, the rotation of the output shaft of the fourth motor 22 drives the rotation of the rotating shaft 23, which in turn drives the transmission belt 24, thereby driving the transportation of the charging controller housing 10. At the same time, the design of the limiting strip 25 is to simply limit the charging controller housing 10 to prevent the angle deviation from too large when the operator places the charging controller housing 10.

[0043] The auxiliary rotating shaft 27 is limited and supported by the support limit block 26. At the same time, the auxiliary rotating shaft 27 is connected to the rotating shaft 23 to ensure the stability of the rotation of the rotating shaft 23. However, the protective shell 28 protects the auxiliary rotating shaft 27 to prevent injury caused by accidental contact by the staff.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A molding apparatus for processing a charging controller housing, comprising a base plate (1), characterized in that: A first motor (2) is fixedly installed on the upper surface of the base plate (1). The output shaft of the first motor (2) is fixedly connected to a first helical gear (3). A connector (4) is fixedly connected to the upper surface of the base plate (1). A threaded rod (5) is rotatably connected inside the connector (4) on the left side. A second helical gear (6) is fixedly connected to the surface of the threaded rod (5). The second helical gear (6) meshes with the first helical gear (3). A support slide plate (7) is threadedly connected to the surface of the threaded rod (5). A second motor (8) is fixedly installed on the upper surface of the support slide plate (7). The output shaft of the second motor (8) passes through the support slide plate (7). A grinding wheel (9) is fixedly connected to the output shaft of the second motor (8). A transmission structure is provided on the upper surface of the base plate (1). A charging controller housing (10) is placed on the upper surface of the transmission structure. A clamping structure is provided on the upper surface of the base plate (1).

2. The forming apparatus for processing a charging controller housing according to claim 1, characterized in that: The clamping structure includes a support plate (11) fixedly installed on the upper surface of the base plate (1). A cylinder (12) is fixedly installed on the upper surface of the support plate (11). The output shaft of the cylinder (12) is fixedly connected to a slide plate (13). An auxiliary structure is provided on the upper surface of the slide plate (13). A third motor (14) is fixedly connected to the upper surface of the slide plate (13). A bidirectional threaded rod (15) is fixedly connected to the output shaft of the third motor (14). Clamps (16) are threadedly connected to the left and right sides of the surface of the bidirectional threaded rod (15).

3. The forming apparatus for processing a charging controller housing according to claim 2, characterized in that: The auxiliary structure includes a fixing block (17) fixedly connected to the upper surface of the slide plate (13), a support slide rod (18) fixedly connected inside the fixing block (17), the surface of the support slide rod (18) being movably connected to the inside of the clamp (16), and the lower surface of the slide plate (13) being movably connected to the upper surface of the support plate (11).

4. The forming apparatus for processing a charging controller housing according to claim 1, characterized in that: The connector (4) on the right side is internally fixedly connected to a limiting rod (19), and the surface of the limiting rod (19) is movably connected to the interior of the support slide plate (7).

5. The forming apparatus for processing a charging controller housing according to claim 1, characterized in that: A base (20) is fixedly connected to the upper surface of the base plate (1), and a conveyor belt ring (21) is fixedly connected to the upper surface of the base (20).

6. The forming apparatus for processing a charging controller housing according to claim 1, characterized in that: The transmission structure includes a support plate (29) fixedly connected to the rear side of the base (20). A fourth motor (22) is fixedly installed on the upper surface of the support plate (29). The output shaft of the fourth motor (22) is fixedly connected to a rotating shaft (23). A transmission belt (24) is connected to the surface of the rotating shaft (23). A limit strip (25) is fixedly connected to the upper surface of the transmission belt (24).

7. The forming apparatus for processing a charging controller housing according to claim 1, characterized in that: A support limiting block (26) is fixedly connected to the upper surface of the base plate (1), and an auxiliary rotating shaft (27) is rotatably connected inside the support limiting block (26). The auxiliary rotating shaft (27) is fixedly connected to the front surface of the rotating shaft (23), and a protective shell (28) is fixedly connected to the upper surface of the base plate (1).

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