Integrated material switching branch station

Abstract

The utility model relates to the field of material switching branch stations, and discloses an integrated material switching branch station which comprises a shell, the front side of the top of the shell is fixedly connected with a fixing plate, the top of the fixing plate is provided with a driving mechanism, the rear portion of the bottom of the fixing plate penetrates through and is rotationally connected with a rotating shaft, and the upper portion of the rotating shaft penetrates through and is provided with a coupler. The lower end of the rotating shaft penetrates through and is rotatably connected with a mounting seat, the bottom of the mounting seat is fixedly connected with a fixed base, the shell penetrates through and is fixedly connected with the fixed base, and the middle of the outer wall of the rotating shaft is fixedly connected with uniformly distributed fixed supports. According to the integrated material switching branch station, through mutual cooperation of the water suction pump, the second motor, the rotary joint, the gear, the high-pressure nozzle, the exhaust fan, the air heater and the filter box, automation of cleaning and drying of the interior of the tank body is achieved, the operation process is simplified, and meanwhile the cleaning efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of material switching branch station technology, specifically an integrated material switching branch station. Background Technology

[0002] A material switching branch station is a workstation in the production process where, when it is necessary to change production materials, the original materials must be completely consumed or cleaned before the material switching is carried out in order to avoid mixing or producing defective products. Material switching branch stations are used in many industries that require frequent changes of production materials, which can improve production efficiency and product quality.

[0003] Under current technology, the cleaning process of material storage tanks at general material switching branch stations is cumbersome and inefficient, which increases downtime of the production line and affects production efficiency. Furthermore, the material switching operation at current material switching branch stations is cumbersome, difficult to master, and prone to causing equipment damage. Utility Model Content

[0004] The purpose of this invention is to provide an integrated material switching branch station, which solves the problems of cumbersome operation, low efficiency, and easy damage to equipment in the background technology of equipment cleaning process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated material switching branch station, comprising a housing, a fixed plate fixedly connected to the front top of the housing, a drive mechanism provided on the top of the fixed plate, a rotating shaft passing through and rotatably connected to the rear bottom of the fixed plate, a coupling passing through and provided on the upper part of the rotating shaft, a mounting base passing through and rotatably connected to the lower end of the rotating shaft, a fixed base fixedly connected to the bottom of the mounting base, and the housing passing through and fixedly connected to the fixed base, uniformly distributed fixed brackets fixedly connected to the middle of the outer wall of the rotating shaft, tanks passing through and fixedly connected to the middle top of each fixed bracket, a solenoid valve passing through and fixedly connected to the lower end of the tank, pressure sensors fixedly connected to the lower part of the tank on the side away from the solenoid valve, with the detection end of the pressure sensor passing through the tank, a sealing cover passing through and provided on the top of the tank, and a cleaning assembly provided on the rear side of the housing.

[0006] By adopting the above technical solution, the position of the rotating shaft is limited by the mounting base, the release of materials is controlled by the solenoid valve, and the tank is sealed by the sealing cap.

[0007] As a further description of the above technical solution: the driving mechanism includes a first motor, and a speed reducer is connected through and fixedly connected to the output end of the first motor.

[0008] By adopting the above technical solution, the rotating shaft is driven to rotate through the drive structure.

[0009] As a further description of the above technical solution: the cleaning component includes a water pump, a first support frame is fixedly connected to the top of the water pump, a second pipe is passed through and fixedly connected to the output end of the water pump, and the second pipe passes through the first support frame, a rotary joint is provided at the other end of the second pipe, and the rotary joint passes through and is fixedly connected to the first support frame, a coupling is provided at the other end of the rotary joint, a rotating mechanism is provided at the rear side of the rotary joint, a water storage tank is provided at the input end of the water pump, a second support frame is provided on the right side of the water pump, and the second support frame is fixedly connected to the outer shell, and a drying mechanism is provided on the second support frame.

[0010] By adopting the above technical solution, the inside of the tank is cleaned using cleaning components.

[0011] As a further description of the above technical solution: the rotating mechanism includes a second motor, and gears are connected through and fixedly connected to the output end of the second motor and the upper part of the outer wall of the high-pressure nozzle, and the two gears mesh with each other.

[0012] By adopting the above technical solution, the high-pressure nozzle is driven to rotate through the rotating mechanism.

[0013] As a further description of the above technical solution: the drying mechanism includes an exhaust fan, the output end of the exhaust fan is connected to a first pipe through and fixedly connected to the first pipe, the other end of the first pipe is connected to a hot air blower through and fixedly connected to the exhaust fan, and the input end of the exhaust fan is connected to a filter box through and fixedly connected to the filter box.

[0014] By adopting the above technical solution, the residual water stains inside the tank are dried by the drying mechanism.

[0015] As a further description of the above technical solution: the first motor is fixedly connected to the fixed plate, the reducer is fixedly connected to the fixed plate, and the rotating shaft passes through the fixed plate and is fixedly connected to the output end of the reducer.

[0016] By adopting the above technical solution, the motor drives the reducer to rotate, and the reducer drives the rotating shaft to rotate.

[0017] As a further description of the above technical solution: the water pump is fixedly connected to the outer casing, and the water storage tank is fixedly connected to the outer casing.

[0018] By adopting the above technical solution, water is pumped to a high-pressure nozzle using a water pump.

[0019] As a further description of the above technical solution: the second motor is fixedly connected to the first support frame, and the output end of the second motor passes through the first support frame.

[0020] By adopting the above technical solution, the second motor is fixed by the first support frame.

[0021] As a further description of the above technical solution: the exhaust fan passes through and is fixedly connected to the second support frame, the hot air blower passes through and is fixedly connected to the second support frame, and the filter box is fixedly connected to the second support frame.

[0022] By adopting the above technical solution, air is drawn in by an exhaust fan and heated and blown out by a hot air blower.

[0023] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0024] 1. The integrated material switching branch station provided by this utility model automates the cleaning and drying of the tank interior through the cooperation of a water pump, a second motor, a rotary joint, gears, a high-pressure nozzle, an exhaust fan, a hot air blower, and a filter box, simplifying the operation process and improving cleaning efficiency.

[0025] 2. The integrated material switching branch station provided by this utility model, through the cooperation between the first motor, reducer, coupling, rotating shaft and fixed support, makes it easier to switch materials, simplifies the operation process and reduces the probability of equipment damage. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0027] Figure 2 This is a schematic diagram of the internal structure of the outer shell of this utility model;

[0028] Figure 3 This is a schematic diagram of the fixing bracket of this utility model;

[0029] Figure 4 This is a schematic diagram of the tank body of this utility model;

[0030] Figure 5 This is a schematic diagram of the water pump of this utility model;

[0031] Figure 6 This is a schematic diagram of the hot air blower of this utility model.

[0032] In the diagram: 1. First pipe; 2. Exhaust fan; 3. Hot air blower; 4. Filter box; 5. Outer shell; 6. Reducer; 7. First motor; 8. Fixing plate; 9. Fixing base; 10. Solenoid valve; 11. Sealing cover; 12. Tank; 13. Mounting seat; 14. Fixing bracket; 15. Coupling; 16. Rotating shaft; 17. Pressure sensor; 18. Second pipe; 19. First support frame; 20. Water pump; 21. Water storage tank; 22. Second motor; 23. Rotary joint; 24. Gear; 25. High-pressure nozzle; 26. Second support frame. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0035] Combination Figure 1 and Figure 4 The present invention discloses an integrated material switching branch station, including a shell 5, a fixing plate 8 fixedly connected to the top front side of the shell 5, a fixing base 9 fixedly connected to the bottom of the mounting base 13, and the shell 5 passing through and fixedly connected to the fixing base 9, a tank 12 passing through and fixedly connected to the top middle of the fixing bracket 14, a sealing cover 11 passing through and provided on the top of the tank 12, and a cleaning component provided on the rear side of the shell 5.

[0036] The sealing cover 11 can isolate the material from contamination by the external environment. The upper part of the sealing cover 11 is equipped with a lifting ring, which makes it easy to open the sealing cover 11 when needed.

[0037] Combination Figure 5 and Figure 6The cleaning assembly includes a water pump 20, with a first support frame 19 fixedly connected to the top of the water pump 20. A second pipe 18 is passed through and fixedly connected to the output end of the water pump 20, and the second pipe 18 passes through the first support frame 19. A rotary joint 23 is provided at the other end of the second pipe 18, and the rotary joint 23 passes through and is fixedly connected to the first support frame 19. A coupling 15 is provided at the other end of the rotary joint 23. A rotating mechanism is provided at the rear side of the rotary joint 23. A water storage tank 21 is provided at the input end of the water pump 20. A second support frame 26 is provided on the right side of the water pump 20, and the second support frame 26 is fixedly connected to the outer casing 5. A drying mechanism is provided on the second support frame 26. The rotating mechanism includes a second motor 22. Gears 24 are connected through and fixedly to the output end of 2 and the upper part of the outer wall of the high-pressure nozzle 25, and the two gears 24 mesh with each other. The drying mechanism includes a blower 2, the output end of the blower 2 is connected through and fixedly to the first pipe 1, the other end of the first pipe 1 is connected through and fixedly to the hot air blower 3, the input end of the blower 2 is connected through and fixedly to the filter box 4, the water pump 20 is fixedly connected to the outer shell 5, the water tank 21 is fixedly connected to the outer shell 5, the second motor 22 is fixedly connected to the first support frame 19, and the output end of the second motor 22 is connected through the first support frame 19. The blower 2 is connected through and fixedly to the second support frame 26, the hot air blower 3 is connected through and fixedly to the second support frame 26, and the filter box 4 is fixedly connected to the second support frame 26.

[0038] The rotary joint 23 ensures that the high-pressure nozzle can rotate while the water source is connected, which facilitates cleaning of the inner wall of the tank 12. The high-pressure nozzle 25 can convert the pressure energy of the high-pressure water into kinetic energy and finally spray it out from the nozzle in the form of a high-pressure water jet, which greatly improves the cleaning power. The filter box 4 can filter impurities and dust in the air, thereby ensuring that the hot air blown out by the hot air blower is clean and ensuring the cleanliness of the inside of the tank 12 during the drying process.

[0039] Combination Figure 2 and Figure 3 A drive mechanism is provided at the top of the fixed plate 8. A rotating shaft 16 is rotatably connected through the bottom rear of the fixed plate 8. A coupling 15 is provided through the upper part of the rotating shaft 16. A mounting base 13 is rotatably connected through the lower end of the rotating shaft 16. Evenly distributed fixed brackets 14 are fixedly connected to the middle of the outer wall of the rotating shaft 16. A solenoid valve 10 is rotatably connected through the lower port of the tank body 12. Pressure sensors 17 are fixedly connected to the lower part of the side of the tank body 12 away from the solenoid valve 10. The detection end of the pressure sensor 17 passes through the tank body 12. The drive mechanism includes a first motor 7. A reducer 6 is rotatably connected through the output end of the first motor 7. The first motor 7 is fixedly connected to the fixed plate 8. The reducer 6 is fixedly connected to the fixed plate 8. The rotating shaft 16 passes through the fixed plate 8 and is fixedly connected to the output end of the reducer 6.

[0040] The coupling 15 enables torque and rotational motion transmission between shafts, while also mitigating shaft misalignment and absorbing shock and vibration. The pressure sensor monitors pressure in real time, facilitating control of the material level inside the tank. The solenoid valve can be quickly opened and closed, allowing for the quantitative addition of materials.

[0041] Working principle: When material switching is required, the first motor 7 is turned on, which drives the rotating shaft 16 to rotate via the reducer 6. This, in turn, drives the fixed support 14 and the tank 12 fixed to the fixed support 14 to rotate. When the solenoid valve 10 fixed at the lower end of the tank 12 rotates to a specified angle, the solenoid valve 10 is opened to release the material stored inside the tank 12. The pressure sensor 17 located at the lower end of the tank 12 can detect the pressure exerted by the material inside the tank 12. The pressure magnitude is used to further infer the amount of material stored inside the tank 12. When cleaning the inside of the tank 12 is required, the sealing cover 11 is first removed upwards. Then, the first motor 7 drives one of the tanks 12 to rotate below the high-pressure nozzle 25. Immediately afterwards, the water pump 20 is started, which draws water stored in the water storage tank 21 and... The second pipe 18 and rotary joint 23 deliver water to the high-pressure nozzle 25 for spraying. At the same time, the second motor 22 is started to drive the rear gear 24 to rotate, which cooperates with the front gear 24 to drive the high-pressure nozzle 25 to rotate. This causes the high-pressure nozzle 25 to rotate while spraying water, cleaning the inner wall of the tank 12. When cleaning is complete, the first motor 7 is started again to drive the next tank 12 to rotate to the designated position and repeat the above steps to clean it. The cleaned tank 12 is rotated to the bottom of the hot air blower 3. The exhaust fan 2 is turned on to draw outside air into the filter box 4 and filter it. Then, it is transmitted through the first pipe 1 into the hot air blower 3. At the same time, the hot air blower 3 is turned on to heat the filtered air and blow it out to dry the residual water stains inside the tank 12. The above steps are repeated to clean and dry each tank 12 in turn.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated material switching branch station, comprising a housing (5), characterized in that: A fixing plate (8) is fixedly connected to the top front side of the outer shell (5). A driving mechanism is provided on the top of the fixing plate (8). A rotating shaft (16) is rotatably connected through the bottom rear part of the fixing plate (8). A coupling (15) is provided through the upper part of the rotating shaft (16). A mounting base (13) is rotatably connected through the lower end of the rotating shaft (16). A fixing base (9) is fixedly connected to the bottom of the mounting base (13). The outer shell (5) passes through and is fixedly connected to the fixing base (9). The middle part of the outer wall of the rotating shaft (16) is fixed. The tank is fixedly connected to a uniformly distributed fixed bracket (14). The top center of each fixed bracket (14) is connected to a tank body (12). The lower port of the tank body (12) is connected to a solenoid valve (10). The lower part of the side of the tank body (12) away from the solenoid valve (10) is fixedly connected to a pressure sensor (17), and the detection end of the pressure sensor (17) penetrates the tank body (12). The top of the tank body (12) is connected to a sealing cap (11). A cleaning component is provided on the rear side of the outer shell (5).

2. The integrated material switching branch station according to claim 1, characterized in that: The drive mechanism includes a first motor (7), and a reducer (6) is connected through and fixedly connected to the output end of the first motor (7).

3. An integrated material switching branch station according to claim 1, characterized in that: The cleaning assembly includes a water pump (20), a first support frame (19) is fixedly connected to the top of the water pump (20), a second pipe (18) is fixedly connected to the output end of the water pump (20), and the second pipe (18) passes through the first support frame (19). A rotary joint (23) is provided at the other end of the second pipe (18), and the rotary joint (23) passes through and is fixedly connected to the first support frame (19). A coupling (15) is provided at the other end of the rotary joint (23). A rotating mechanism is provided on the rear side of the rotary joint (23). A water storage tank (21) is provided at the input end of the water pump (20). A second support frame (26) is provided on the right side of the water pump (20), and the second support frame (26) is fixedly connected to the outer shell (5). A drying mechanism is provided on the second support frame (26).

4. An integrated material switching branch station according to claim 3, characterized in that: The rotating mechanism includes a second motor (22), and gears (24) are connected through and fixedly connected to the output end of the second motor (22) and the upper part of the outer wall of the high-pressure nozzle (25), and the two gears (24) mesh with each other.

5. An integrated material switching branch station according to claim 3, characterized in that: The drying mechanism includes a blower (2), the output end of which is connected to a first pipe (1), the other end of which is connected to a hot air blower (3), and the input end of which is connected to a filter box (4).

6. An integrated material switching branch station according to claim 2, characterized in that: The first motor (7) is fixedly connected to the fixed plate (8), the reducer (6) is fixedly connected to the fixed plate (8), and the rotating shaft (16) passes through the fixed plate (8) and is fixedly connected to the output end of the reducer (6).

7. An integrated material switching branch station according to claim 3, characterized in that: The water pump (20) is fixedly connected to the outer casing (5), and the water storage tank (21) is fixedly connected to the outer casing (5).

8. An integrated material switching branch station according to claim 4, characterized in that: The second motor (22) is fixedly connected to the first support frame (19), and the output end of the second motor (22) passes through the first support frame (19).

9. An integrated material switching branch station according to claim 5, characterized in that: The exhaust fan (2) passes through and is fixedly connected to the second support frame (26), the hot air fan (3) passes through and is fixedly connected to the second support frame (26), and the filter box (4) is fixedly connected to the second support frame (26).

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