Anti-blocking device for pulverized coal feeder
By combining the rotating rod driven by the first motor with the crushing roller and the spiral stirring blades, the clogging problem of the existing device when processing wet coal powder is solved, and the effective conveying of coal powder is achieved.
Patent Information
- Application Number
- CN202520012836.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2035-01-03
AI Technical Summary
Existing anti-clogging devices for pulverized coal feeders are ineffective at breaking up clumps when handling relatively wet pulverized coal particles due to vibration, resulting in poor anti-clogging performance.
The system employs a combination of a first motor, a rotating rod, a rotating mechanism, a fixing mechanism, a crushing mechanism, and a filter plate. The coal powder is initially crushed by the crushing roller, and further dispersed by the shearing force of the spiral stirring blades to prevent clogging.
It improves the fluidity of pulverized coal, effectively prevents blockage of the feeder, and ensures smooth delivery of pulverized coal.
Smart Images

Figure CN223619793U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of anti-clogging technology for feeders, and in particular to an anti-clogging device for pulverized coal feeders. Background Technology
[0002] Pulverized coal is a fine particulate matter formed after coal is crushed, typically with a particle size between 0.02 mm and 1 mm. A pulverized coal feeder is a key device used to transport pulverized coal from storage equipment (such as a pulverized coal silo) to combustion equipment (such as a boiler). However, most current anti-clogging devices rely on vibration to break the cohesion between pulverized coal particles and prevent clogging. But for some wetter pulverized coal particles, strong adhesion can easily form, and ordinary vibration may not provide enough energy to break up the agglomerated coal particles, resulting in poor anti-clogging effectiveness. Therefore, improvements are urgently needed. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an anti-clogging device for pulverized coal feeders, which aims to solve the above-mentioned technical problems.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] An anti-clogging device for a pulverized coal feeder includes a support leg and a positioning plate, and further includes:
[0006] The feeding box is fixedly mounted on the positioning plate;
[0007] The feed inlet is located on the feed box;
[0008] A feeding mechanism is mounted on the unloading box and is fixedly connected to the unloading box;
[0009] The first motor is fixedly mounted on the feeding box;
[0010] A rotating rod is mounted on the first motor, and one end of the rotating rod is fixedly connected to the output end of the first motor.
[0011] A rotating mechanism is fixedly mounted on the rotating rod;
[0012] Two fixing mechanisms are provided, symmetrically arranged on the rotating mechanism and fixedly connected to the rotating mechanism;
[0013] Two crushing mechanisms are provided, and the two crushing mechanisms are mounted on the fixed mechanism and rotatably connected to the fixed mechanism.
[0014] The filter plate is fixedly mounted on the feeding box and rotatably connected to the rotating rod.
[0015] A rotating mechanism is mounted on the rotating rod and rotatably connected to the rotating rod;
[0016] The stirring mechanism is fixedly mounted on the rotating rod;
[0017] The discharge port is located on the feeding box.
[0018] Preferably, the feeding mechanism includes:
[0019] The feed chute plate is fixedly installed on the unloading box;
[0020] An inclined plate is disposed on the feed trough plate and is fixedly connected to the feed trough plate.
[0021] Preferably, the rotating mechanism includes:
[0022] The first fixing sleeve is fixedly mounted on the rotating rod;
[0023] Two rotating plates are provided, which are symmetrically arranged on the first fixed sleeve and fixedly connected to the first fixed sleeve.
[0024] Preferably, the fixing mechanism includes:
[0025] Two fixing plates are provided, which are symmetrically arranged on the first fixing sleeve and fixedly connected to the first fixing sleeve.
[0026] There are four support plates, which are fixedly mounted on the fixed plate.
[0027] Preferably, the crushing mechanism includes:
[0028] Two rotating rollers are provided, and the two rotating rollers are rotatably mounted on the support plate;
[0029] There are two crushing rollers, which are mounted on the rotating roller and fixedly connected to it.
[0030] Preferably, the rotating mechanism includes:
[0031] The second fixing sleeve is fixedly mounted on the rotating rod;
[0032] A spiral stirring blade is disposed on the second fixed sleeve and is fixedly connected to the second fixed sleeve.
[0033] Preferably, the stirring mechanism includes:
[0034] The third fixing sleeve is disposed on the rotating rod and is fixedly connected to the rotating rod;
[0035] Multiple stirring blades are provided, and the multiple stirring blades are fixedly installed on the second fixed sleeve.
[0036] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:
[0037] Through the cooperation of the first motor, rotating rod, rotating mechanism, fixing mechanism, crushing mechanism and filter plate, the crushing roller breaks large pieces of coal powder into smaller, more flowable particles, which then pass through the filter plate to the spiral mixing plate. The cooperation of the first motor, rotating rod and rotating mechanism drives the spiral mixing plate to rotate, realizing the continuous conveying of small particles and improving the flowability of coal powder. Moreover, the shearing force generated by the spiral mixing plate helps to further break up coal clumps, improving the anti-clogging effect. Attached Figure Description
[0038] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0039] Figure 1 A three-dimensional structural schematic diagram of an anti-clogging device for a pulverized coal feeder is shown.
[0040] Figure 2 A side view of an anti-clogging device for a pulverized coal feeder is shown.
[0041] Figure 3 It shows Figure 2 Cross-sectional view of AA.
[0042] Figure 4 A partial three-dimensional structural schematic diagram of an anti-clogging device for a pulverized coal feeder is shown.
[0043] Figure 5 A side view of an anti-clogging device for a pulverized coal feeder is shown.
[0044] Legend:
[0045] 1. Support leg; 2. Positioning plate; 3. Feed box; 4. Feed inlet; 5. First motor; 6. Rotating rod; 7. Filter plate; 8. Discharge port; 9. Feed trough plate; 10. Inclined plate; 11. First fixed sleeve; 12. Rotating plate; 13. Fixed plate; 14. Support plate; 15. Rotating roller; 16. Crushing roller; 17. Second fixed sleeve; 18. Spiral mixing blade; 19. Third fixed sleeve; 20. Mixing blade. Detailed Implementation
[0046] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0047] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0048] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0049] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0050] Reference Figures 1 to 5 The present invention provides a further description of an embodiment of an anti-clogging device for a pulverized coal feeder.
[0051] An anti-clogging device for a pulverized coal feeder includes a support leg 1 and a positioning plate 2, and further includes:
[0052] The feeding box 3 is fixedly installed on the positioning plate 2;
[0053] The feed inlet 4 is located on the feed box 3;
[0054] Reference Figures 1 to 3In a preferred embodiment, a feeding mechanism is disposed on the unloading box 3 and fixedly connected to the unloading box 3; the feeding mechanism includes:
[0055] The feed trough plate 9 is fixedly installed on the feed box 3; it is used to pour in pulverized coal.
[0056] An inclined plate 10 is disposed on the feed trough plate 9 and fixedly connected to the feed trough plate 9. It is used to provide a direction for the coal powder poured into the feed trough plate 9 to move, so that the coal powder enters the discharge box 3 through the feed inlet 4.
[0057] The first motor 5 is fixedly mounted on the feeding box 3; it is used to drive the rotating rod 6, which is fixedly connected to its output end, to rotate, thereby driving the rotating mechanism, the fixing mechanism, the crushing mechanism, the rotating mechanism, and the stirring mechanism to rotate.
[0058] A rotating rod 6 is mounted on the first motor 5, and one end of the rotating rod 6 is fixedly connected to the output end of the first motor 5; it is used to drive the first fixed sleeve 11, the second fixed sleeve 17 and the third fixed sleeve 19 to rotate.
[0059] Reference Figure 3 and Figure 4 In a preferred embodiment, a rotating mechanism is fixedly mounted on the rotating rod 6; the rotating mechanism includes:
[0060] The first fixed sleeve 11 is fixedly mounted on the rotating rod 6;
[0061] Two rotating plates 12 are provided, and the two rotating plates 12 are symmetrically arranged on the first fixed sleeve 11 and fixedly connected to the first fixed sleeve 11.
[0062] During operation, the rotating rod 6 transmits kinetic energy to drive the first fixed sleeve 11 to rotate, and the first fixed sleeve 11 drives the rotating plate 12 and the fixed plate 13 to rotate, thereby driving the fixed mechanism to rotate. The rotating plate 12 is used to push the coal powder agglomerate to rotate, so that the coal powder agglomerate with a radius smaller than the radius of the filter screen hole reaches the rotating mechanism through the filter plate 7.
[0063] Reference Figure 4 and Figure 5 In a preferred embodiment, two fixing mechanisms are provided, symmetrically arranged on the rotating mechanism and fixedly connected to it; the fixing mechanism includes:
[0064] Two fixing plates 13 are provided, and the two fixing plates 13 are symmetrically arranged on the first fixing sleeve 11 and fixedly connected to the first fixing sleeve 11.
[0065] There are four support plates 14, which are fixedly mounted on the fixed plate 13.
[0066] During operation, the first fixed sleeve 11 drives the fixed plate 13 to rotate, the fixed plate 13 transmits kinetic energy to drive the support plate 14 to rotate, and the support plate 14 is used to drive the rotating roller 15 to rotate, thereby driving the crushing mechanism to rotate. The fixed mechanism plays a supporting and fixing role for the crushing mechanism.
[0067] Reference Figure 4 and Figure 5 In a preferred embodiment, the crushing mechanism comprises two parts, which are mounted on the fixed mechanism and rotatably connected to it; the crushing mechanism includes:
[0068] Two rotating rollers 15 are provided, and the two rotating rollers 15 are rotatably mounted on the support plate 14;
[0069] Two crushing rollers 16 are provided, and the two crushing rollers 16 are disposed on the rotating roller 15 and fixedly connected to the rotating roller 15.
[0070] During operation, the support plate 14 drives the rotating roller 15 to rotate, and the rotating roller 15 drives the crushing roller 16 to rotate on the filter plate 7. The crushing roller 16 performs preliminary crushing of the coal powder lumps on the filter plate 7.
[0071] The filter plate 7 is fixedly mounted on the feed box 3 and rotatably connected to the rotating rod 6; it is used to allow coal powder lumps with a radius smaller than the radius of the holes in the filter plate 7 to pass through, preventing the coal powder lumps from being too large and causing blockage.
[0072] Reference Figures 3 to 5 In a preferred embodiment, a rotating mechanism is disposed on the rotating rod 6 and rotatably connected to the rotating rod 6; the rotating mechanism includes:
[0073] The second fixing sleeve 17 is fixedly mounted on the rotating rod 6;
[0074] The spiral stirring blade 18 is disposed on the second fixed sleeve 17 and is fixedly connected to the second fixed sleeve 17.
[0075] During operation, the rotating rod 6 drives the second fixed sleeve 17 to rotate, and the second fixed sleeve 17 drives the spiral stirring blade 18 to rotate. The rotation of the spiral stirring blade 18 generates shearing force to further crush the coal powder lumps after initial crushing, preventing the coal powder lumps from becoming too large and causing blockage at the discharge port 8. Moreover, the spiral stirring blade 18 can continuously transport the initially crushed coal powder lumps to the discharge port 8, preventing a large amount of coal powder lumps from accumulating in one place and causing blockage.
[0076] Reference Figure 3 and Figure 5 In a preferred embodiment, a stirring mechanism is fixedly mounted on the rotating rod 6; the stirring mechanism includes:
[0077] The third fixing sleeve 19 is disposed on the rotating rod 6 and is fixedly connected to the rotating rod 6;
[0078] Multiple stirring blades 20 are provided, and multiple stirring blades 20 are fixedly mounted on the second fixing sleeve 17.
[0079] During operation, the rotating rod 6 drives the third fixed sleeve 19 to rotate, and the third fixed sleeve 19 drives the stirring blade 20 to rotate. The stirring blade 20 is used to stir the coal powder at the discharge port 8 to prevent the coal powder from accumulating at the discharge port 8 and causing blockage.
[0080] The discharge port 8 is located on the feeding box 3.
[0081] Working principle: Coal powder is manually poured into the feed trough 9. Under the action of gravity, the coal powder flows along the inclined plate 10 through the feed inlet 4 into the discharge box 3 and falls onto the filter plate 7. The first motor 5 is started, which drives the rotating rod 6 to rotate. The first fixed sleeve 11, the second fixed sleeve 17, and the third fixed sleeve 19 of the rotating rod 6 rotate. The first fixed sleeve 11 drives the fixed plate 13 and the rotating plate 12 to rotate. The fixed plate 13 drives the support plate 14 to rotate. The support plate 14 drives the rotating roller 15 to rotate. The rotating roller 15 drives the crushing roller 16 to rotate. The crushing roller 16 crushes the large, adhered coal powder pieces. The rotating plate 12 rotates to push the crushed coal powder to move and reach the spiral mixing blade 18 through the holes of the filter plate 7. The second fixed sleeve 17 drives the spiral mixing blade 18 to rotate. The spiral mixing blade 18 continuously transports the crushed coal powder to the discharge port 8 and generates a certain shearing force to further crush the crushed coal powder pieces. The third fixed sleeve 19 drives the mixing blade 20 to rotate. The mixing blade 20 mixes the coal powder to prevent the coal powder from accumulating at the discharge port 8 and causing blockage.
[0082] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An anti-clogging device for a pulverized coal feeder, comprising a support leg (1) and a positioning plate (2), characterized in that, Also includes: The feeding box (3) is fixedly installed on the positioning plate (2); The feed inlet (4) is located on the feed box (3); The feeding mechanism is mounted on the unloading box (3) and is fixedly connected to the unloading box (3); The first motor (5) is fixedly mounted on the feeding box (3); A rotating rod (6) is mounted on the first motor (5), and one end of the rotating rod (6) is fixedly connected to the output end of the first motor (5); The rotating mechanism is fixedly mounted on the rotating rod (6); Two fixing mechanisms are provided, symmetrically arranged on the rotating mechanism and fixedly connected to the rotating mechanism; Two crushing mechanisms are provided, and the two crushing mechanisms are mounted on the fixed mechanism and rotatably connected to the fixed mechanism. The filter plate (7) is fixedly installed on the feeding box (3) and rotatably connected to the rotating rod (6); A rotating mechanism is mounted on the rotating rod (6) and is rotatably connected to the rotating rod (6); The stirring mechanism is fixedly mounted on the rotating rod (6); The discharge port (8) is located on the feeding box (3).
2. The anti-clogging device for a pulverized coal feeder according to claim 1, characterized in that, The feeding mechanism includes: The feed trough plate (9) is fixedly installed on the unloading box (3); An inclined plate (10) is disposed on the feed trough plate (9) and is fixedly connected to the feed trough plate (9).
3. The anti-clogging device for a pulverized coal feeder according to claim 2, characterized in that, The rotating mechanism includes: The first fixed sleeve (11) is fixedly mounted on the rotating rod (6); Two rotating plates (12) are provided, and the two rotating plates (12) are symmetrically arranged on the first fixed sleeve (11) and fixedly connected to the first fixed sleeve (11).
4. The anti-clogging device for a pulverized coal feeder according to claim 3, characterized in that, The fixing mechanism includes: Two fixing plates (13) are provided, and the two fixing plates (13) are symmetrically arranged on the first fixing sleeve (11) and fixedly connected to the first fixing sleeve (11); There are four support plates (14), which are fixedly mounted on the fixed plate (13).
5. The anti-clogging device for a pulverized coal feeder according to claim 4, characterized in that, The crushing mechanism includes: Two rotating rollers (15) are provided, and the two rotating rollers (15) are rotatably mounted on the support plate (14); Two crushing rollers (16) are provided, and the two crushing rollers (16) are set on the rotating roller (15) and fixedly connected to the rotating roller (15).
6. The anti-clogging device for a pulverized coal feeder according to claim 5, characterized in that, The rotating mechanism includes: The second fixed sleeve (17) is fixedly mounted on the rotating rod (6); The spiral stirring blade (18) is disposed on the second fixed sleeve (17) and is fixedly connected to the second fixed sleeve (17).
7. The anti-clogging device for a pulverized coal feeder according to claim 6, characterized in that, The stirring mechanism includes: The third fixed sleeve (19) is disposed on the rotating rod (6) and is fixedly connected to the rotating rod (6); Multiple stirring blades (20) are provided, and multiple stirring blades (20) are fixedly installed on the second fixed sleeve (17).