Insulating material winding device

Abstract

The utility model relates to the technical field of insulating material winding devices, and discloses an insulating material winding device which comprises a base, an equipment box is fixedly connected to the upper end face of the left side of the base, and a positioning box is fixedly connected to the end face of the right side of the equipment box. The left inner wall surface of the equipment box is fixedly connected with a motor; the right inner end surface of the equipment box is fixedly connected with a continuously variable transmission; the shaft end of the motor is fixedly connected with the input end of the left side of the continuously variable transmission, and the output end of the right side of the continuously variable transmission is fixedly connected with a rotating shaft. The right end of the rotating shaft penetrates through the right end surface of the equipment box; and a bayonet socket is fixedly connected to the inner top surface of the positioning box. According to the device, it can be ensured that the material keeps proper tension during winding through the pressing assembly, and therefore the winding quality is improved; and in addition, the overall structure is simple and stable, and implementation is easy.

Description

Technical Field

[0001] This utility model relates to the technical field of insulating material winding devices, specifically an insulating material winding device. Background Technology

[0002] An insulating material winding device is a mechanical device used to wind insulating materials such as plastic film, paper, and metal foil into rolls. However, existing insulating material winding devices still have certain shortcomings, such as:

[0003] Application CN202011437387.9, entitled "An Insulating Material Winding Device," includes a support platform with a base plate fixedly installed at its lower end and a rotating mechanism movably installed at its upper end. In this device, the insulating material is first wound and wound by the winding mechanism. A winding shaft is fixedly connected to the inner side of the winding mechanism, and a fixing groove is fixedly connected to the surface of the winding shaft. However, this device cannot compress the insulating material during the winding process, resulting in loose material after winding, affecting the neatness of the material and its subsequent use, thus failing to meet usage requirements. Therefore, this invention proposes an insulating material winding device to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide an insulating material winding device to solve the problem mentioned in the background art that existing insulating material winding devices result in loose material after winding, affecting the neatness of the material and its subsequent use.

[0005] To achieve the above objectives, this utility model provides the following technical solution: It includes a base, with an equipment box fixedly connected to the upper left side of the base, and a positioning box fixedly connected to the right side of the equipment box; a motor fixedly connected to the inner left wall of the equipment box, and a continuously variable transmission (CVT) fixedly connected to the inner right side of the equipment box; the motor shaft is fixedly connected to the left input end of the CVT, and a rotating shaft is fixedly connected to the right output end of the CVT; the right end of the rotating shaft penetrates the right side of the equipment box; a connector is fixedly connected to the top inner surface of the positioning box, and a sliding rod is slidably connected within the connector; a return spring is fixedly connected to the upper end of the sliding rod, and the upper end of the return spring is fixedly connected to the top inner surface of the connector.

[0006] The above technical solution facilitates the tight winding of insulating materials and avoids loosening of the materials during the winding process.

[0007] As a preferred embodiment of this utility model, the sliding rod passes through the lower end face of the positioning box, and a baffle is fixedly connected to the body of the sliding rod, with the lower end face of the baffle abutting against the inner bottom surface of the positioning box.

[0008] The above technical solution facilitates precise positioning of the slide bar, ensuring the neatness of the insulation material during the winding process.

[0009] As a preferred embodiment of this utility model, a horizontal plate is fixedly connected to the lower end face of the slide bar, and a pressure wheel is rotatably connected to the lower end of the horizontal plate.

[0010] The above technical solution facilitates uniform compression of the wound material, preventing wrinkles or unevenness during winding. The pressure rollers ensure appropriate tension during winding, improving winding quality. Furthermore, the rotation of the pressure rollers reduces friction between the material and the winding device, extending the equipment's lifespan.

[0011] As a preferred embodiment of this utility model, the plug-in seat, the slide rod, the reset spring, the baffle, the cross plate, and the clamping wheel are all symmetrically arranged about the horizontal center of the positioning box.

[0012] By adopting the above technical solution, the insulation material is prevented from shifting or tilting due to asymmetrical forces during the winding process, ensuring the uniformity and stability of the winding. Through this symmetrical layout, the various components can work together, making the entire winding process smoother and reducing additional wear caused by mechanical imbalance. In addition, this design facilitates the maintenance and replacement of components, improving the operability and reliability of the device.

[0013] As a preferred embodiment of this utility model, an electric telescopic rod is fixedly connected to the lower end face of the positioning box, and a cutting blade is fixedly connected to the lower end face of the electric telescopic rod; both the electric telescopic rod and the cutting blade are located at the rear end of the pressure wheel.

[0014] The above technical solution facilitates the automatic cutting of wound materials, ensuring that the materials can be cut to the required length in a timely and accurate manner after winding. The use of an electric telescopic rod allows the cutting blade to automatically adjust its position according to the length of the wound material, thereby achieving precise cutting. In addition, this design reduces the need for manual intervention, improves production efficiency, and reduces the labor intensity of operators due to the automation of the cutting process.

[0015] As a preferred embodiment of this utility model, a first roller assembly is fixedly connected to the lower end face of the positioning box, and the first roller assembly is located at the rear end of the electric telescopic rod; a second roller assembly is fixedly connected to the upper end face of the base, and the second roller assembly is located at the rear end of the first roller assembly.

[0016] The above technical solution facilitates a smooth transition of the wound material, reduces tension fluctuations during the winding process, and thus improves winding quality. The arrangement of roller assemblies one and two ensures that the material receives further stable support after passing through the positioning box and electric telescopic rod, ensuring the flatness and stability of the material before cutting. In addition, this roller assembly layout helps to distribute the pressure of the material during the winding process, extends the service life of the device, and further reduces the risk of material damage during the winding process by optimizing the material and structural design of the rollers.

[0017] As a preferred embodiment of this utility model, a first limiting plate is fixedly connected to the left side of the rotating shaft, and a thread is provided on the right side of the rotating shaft; the rotating shaft is connected to a second limiting plate via the thread.

[0018] Compared with the prior art, the beneficial effects of this utility model are: the device can ensure that the material maintains appropriate tension during winding through the clamping component, thereby improving the winding quality; it avoids the loosening of the material during the winding process, and the overall structure is simple, stable and easy to implement.

[0019] 1. Insert the spool into the rotating shaft, then start the motor. As the motor starts, the rotating shaft begins to rotate, and the spool rotates accordingly, evenly winding the insulating material onto the spool. The first and second roller assemblies provide continuous clamping force during the material winding process, ensuring that the material adheres tightly and avoiding looseness or overlap. At the same time, the continuously variable transmission allows the motor to run at different speeds, thereby adjusting the winding speed according to the type and thickness of the material. During this process, as the thickness of the wound material increases, the clamping roller drives the slide bar to move upward, and under the action of the return spring, it achieves stable clamping of the spool.

[0020] 2. When the preset length is reached, the control system issues a command, the electric telescopic rod extends, and the cutting blade is moved to the appropriate position for cutting. After cutting, the electric telescopic rod retracts, the cutting blade is removed, and the winding process continues until the next cutting command is issued. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the main cross-sectional structure of this utility model;

[0023] Figure 3 This is a side view of the structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the connection structure between the No. 2 roller assembly and the base of this utility model;

[0025] Figure 5 This utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0026] In the diagram: 1. Base; 2. Equipment box; 3. Positioning box; 4. Motor; 5. Continuously variable transmission; 6. Second limit plate; 7. Rotary shaft; 8. Plug-in connector; 9. Slide rod; 10. Return spring; 11. Baffle; 12. Horizontal plate; 13. Pressure roller; 14. Electric telescopic rod; 15. Cutting knife; 16. First roller assembly; 17. Second roller assembly; 18. First limit plate. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-5 The present invention provides a device for winding insulating materials, comprising a base 1, an equipment box 2 fixedly connected to the upper left side of the base 1, and a positioning box 3 fixedly connected to the right side of the equipment box 2; a motor 4 fixedly connected to the inner left side of the equipment box 2, and a continuously variable transmission (CVT) 5 fixedly connected to the inner right side of the equipment box 2; the shaft end of the motor 4 is fixedly connected to the left input end of the CVT 5, and a rotating shaft 7 is fixedly connected to the right output end of the CVT 5; the right end of the rotating shaft 7 penetrates the right side of the equipment box 2; a plug-in seat 8 is fixedly connected to the top inner surface of the positioning box 3, and a sliding rod 9 is slidably connected inside the plug-in seat 8; a return spring 10 is fixedly connected to the upper end of the sliding rod 9, and the upper end of the return spring 10 is fixedly connected to the top inner surface of the plug-in seat 8, which facilitates tight winding of the insulating material and prevents the material from becoming loose during the winding process;

[0029] The slide rod 9 passes through the lower end face of the positioning box 3. The slide rod 9 is fixedly connected to the baffle 11, and the lower end face of the baffle 11 abuts against the inner bottom surface of the positioning box 3, which facilitates the precise positioning of the slide rod 9 and ensures the neatness of the insulation material during the winding process.

[0030] A horizontal plate 12 is fixedly connected to the lower end of the slide bar 9, and a pressure wheel 13 is rotatably connected to the lower end of the horizontal plate 12;

[0031] The connector 8, slide bar 9, return spring 10, baffle 11, cross plate 12, and pressure roller 13 are all symmetrically arranged about the horizontal center of the positioning box 3, which facilitates uniform pressing of the winding material and avoids wrinkles or unevenness during winding. The pressure roller 13 ensures that the material maintains appropriate tension during winding, thereby improving winding quality. In addition, the rotation of the pressure roller 13 reduces friction between the material and the winding device, extending the service life of the equipment.

[0032] An electric telescopic rod 14 is fixedly connected to the lower end face of the positioning box 3, and a cutting blade 15 is fixedly connected to the lower end face of the electric telescopic rod 14. Both the electric telescopic rod 14 and the cutting blade 15 are located at the rear end of the pressure roller 13 to prevent the insulating material from shifting or tilting due to asymmetrical forces during the winding process, thus ensuring the uniformity and stability of the winding. Through this symmetrical layout, the various components can work together, making the entire winding process smoother and reducing additional wear caused by mechanical imbalance. In addition, this design facilitates maintenance and replacement of components, improving the operability and reliability of the device.

[0033] A first roller assembly 16 is fixedly connected to the lower end face of the positioning box 3, and the first roller assembly 16 is located at the rear end of the electric telescopic rod 14; a second roller assembly 17 is fixedly connected to the upper end face of the base 1, and the second roller assembly 17 is located at the rear end of the first roller assembly 16, which facilitates automatic cutting of the wound material and ensures that the material can be cut to the required length in a timely and accurate manner after winding; the use of the electric telescopic rod 14 enables the cutting blade 15 to automatically adjust its position according to the length of the wound material, thereby achieving precise cutting; in addition, this design reduces the need for manual intervention, improves production efficiency, and reduces the labor intensity of operators due to the automation of the cutting process;

[0034] A first limiting plate 18 is fixedly connected to the left side of the shaft 7, and a thread is provided on the right side of the shaft 7. A second limiting plate 6 is connected to the shaft 7 via the thread, which facilitates a smooth transition of the winding material, reduces tension fluctuations during the winding process, and thus improves the winding quality. The arrangement of the first roller assembly 16 and the second roller assembly 17 provides further stable support for the material after it passes through the positioning box 3 and the electric telescopic rod 14, ensuring the flatness and stability of the material before cutting. In addition, this roller assembly layout also helps to disperse the pressure of the material during the winding process, extends the service life of the device, and further reduces the risk of material damage during the winding process by optimizing the material and structural design of the rollers.

[0035] Working principle: The spool is inserted into the rotating shaft 7, and then the motor 4 is started. As the motor 4 starts, the rotating shaft 7 begins to rotate, and the spool rotates accordingly, evenly winding the insulating material onto the spool. The first roller assembly 16 and the second roller assembly 17 provide continuous clamping force during the material winding process, ensuring that the material adheres tightly and avoiding looseness or overlap. At the same time, the continuously variable transmission 5 allows the motor 4 to run at different speeds, thereby adjusting the winding speed according to the type and thickness of the material. During this process, as the thickness of the wound material increases, the pressure roller 13 drives the slide bar 9 to move upward, and under the action of the return spring 10, it achieves stable clamping of the spool.

[0036] When the preset length is reached, the control system issues a command, the electric telescopic rod 14 extends, moves the cutting blade 15 to the appropriate position, and then cuts; after the cutting is completed, the electric telescopic rod 14 retracts, the cutting blade 15 moves away, and the winding continues until the next cutting command is issued.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An insulating material winding device, comprising a base (1), characterized in that: The base (1) is fixedly connected to the upper left side of the equipment box (2), and the equipment box (2) is fixedly connected to the right side of the positioning box (3); the equipment box (2) is fixedly connected to the inner left side of the equipment box (2), and the equipment box (2) is fixedly connected to the inner right side of the equipment box (2); the shaft end of the motor (4) is fixedly connected to the left input end of the continuously variable transmission (5), and the continuously variable transmission (5) is fixedly connected to the right output end of the continuously variable transmission (5); the right end of the rotating shaft (7) passes through the right side of the equipment box (2); the top inner surface of the positioning box (3) is fixedly connected to the plug-in seat (8), and the plug-in seat (8) is slidably connected to the slide rod (9); the upper end of the slide rod (9) is fixedly connected to the return spring (10), and the upper end of the return spring (10) is fixedly connected to the top inner surface of the plug-in seat (8).

2. The insulating material winding device according to claim 1, characterized in that: The slide rod (9) passes through the lower end face of the positioning box (3), and the slide rod (9) is fixedly connected to a baffle (11), and the lower end face of the baffle (11) abuts against the inner bottom surface of the positioning box (3).

3. The insulating material winding device according to claim 2, characterized in that: A horizontal plate (12) is fixedly connected to the lower end face of the slide bar (9), and a pressure wheel (13) is rotatably connected to the lower end of the horizontal plate (12).

4. The insulating material winding device according to claim 3, characterized in that: The plug-in socket (8), the slide bar (9), the reset spring (10), the baffle (11), the horizontal plate (12), and the pressure wheel (13) are all symmetrically arranged about the horizontal center of the positioning box (3).

5. The insulating material winding device according to claim 4, characterized in that: The lower end face of the positioning box (3) is fixedly connected to an electric telescopic rod (14), and the lower end face of the electric telescopic rod (14) is fixedly connected to a cutting blade (15); the electric telescopic rod (14) and the cutting blade (15) are both located at the rear end of the pressure wheel (13).

6. The insulating material winding device according to claim 5, characterized in that: The lower end face of the positioning box (3) is fixedly connected to a first roller assembly (16), and the first roller assembly (16) is located at the rear end of the electric telescopic rod (14); the upper end face of the base (1) is fixedly connected to a second roller assembly (17), and the second roller assembly (17) is located at the rear end of the first roller assembly (16).

7. The insulating material winding device according to claim 6, characterized in that: The left side of the rotating shaft (7) is fixedly connected to a first limiting plate (18), and the right side of the rotating shaft (7) is threaded; the rotating shaft (7) is connected to a second limiting plate (6) via a thread.

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