Improved steam rotary dry ammonium furnace with quick feeding device

By introducing a rapid feeding device into the steam rotary ammonium drying furnace and utilizing a screw and gear transmission system, the problem of low material conveying efficiency in traditional steam rotary ammonium drying furnaces has been solved, achieving efficient material drying and environmentally friendly energy-saving effects.

CN223623278UActive Publication Date: 2025-12-02LIANYUNGANG SODA ASH CO LTD
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Patent Information

Application Number
CN202422915448.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-12-02
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Traditional steam rotary dry ammonium furnaces lack a rapid feeding mechanism, resulting in low material conveying efficiency and reduced production efficiency.

Method used

An improved steam rotary dry ammonium furnace with a rapid feeding device was designed, including a feeder assembly and a drive assembly, which achieves efficient material conveying and stable furnace rotation through a screw and gear transmission system.

Benefits of technology

It improves the efficiency and uniformity of the material drying process, reduces energy consumption and exhaust emissions, and enhances production efficiency and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an improved steam rotary dry ammonium furnace with a quick feeding device, and relates to the technical field of dry ammonium furnaces. The heating furnace comprises a furnace body, the right side of the furnace body is communicated with a feeding pipe, the right side of the feeding pipe is provided with a feeder assembly, the left side of the top of the furnace body is communicated with an air outlet, the left side of the bottom of the furnace body is communicated with a discharging port, and the left side of the furnace body is provided with a heater. The feeder assembly is installed through the feeding platform, meanwhile, translation of the feeder assembly can be achieved in a sliding installation mode, the feeder assembly can be conveniently connected with a feeding pipe of a furnace body, after a discharging pipe is connected with the feeding pipe, materials enter the machine body through a feeding port, and by starting a first driving motor, the materials can be fed into the machine body through a discharging port. The first driving motor drives the first speed reducer to operate, and the first speed reducer drives the screw rod to rotate, so that materials can be conveyed into the feeding pipe through the discharging pipe, and the purpose of efficient feeding can be achieved.
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Description

Technical Field

[0001] This utility model relates to the field of dry ammonium furnace technology, and in particular to an improved steam rotary dry ammonium furnace with a rapid feeding device. Background Technology

[0002] Ammonium chloride has a wide range of applications, including dry cell batteries, storage batteries, ammonium salts, tanning, electroplating, precision casting, electrodes, adhesives, yeast nutrients, dough improvers, and feed additives, making it an important raw material. Ammonium chloride is hygroscopic and prone to clumping. Therefore, to facilitate transportation and use, and to reduce corrosion of equipment during transport and storage, the drying process is particularly important in ammonium chloride production. Compared to traditional internally heated fluidized bed processes, the steam rotary ammonium chloride drying furnace process reduces the use of high-power equipment such as induced draft fans and blowers. The product is directly discharged from the drying furnace outlet valve, requiring fewer supporting equipment, simplifying the process, and making exhaust gas easier to clean.

[0003] Traditional steam rotary ammonium dryer furnaces currently lack a rapid feeding mechanism, resulting in low efficiency during material transport and consequently reducing the furnace's production efficiency. To address this, we present an improved steam rotary ammonium dryer furnace with a rapid feeding device to solve the aforementioned problems. Utility Model Content

[0004] The purpose of this invention is to provide an improved steam rotary ammonium dry furnace with a rapid feeding device. Through the cooperation of the feeder assembly and the drive assembly, the invention solves the problem that the existing traditional steam rotary ammonium dry furnace lacks a rapid feeding mechanism, resulting in low efficiency in material conveying and thus reducing the production efficiency of the steam rotary ammonium dry furnace.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to an improved steam rotary dry ammonium furnace with a rapid feeding device, comprising a furnace body, a feed pipe connected to the right side of the furnace body, a feeder assembly disposed on the right side of the feed pipe, an air outlet connected to the left side of the top of the furnace body, a discharge port connected to the left side of the bottom of the furnace body, a heater disposed on the left side of the furnace body, a steam pipe connected to the top of the heater, a condensate drain pipe connected to the left side of the heater, and a drive assembly disposed on the surface of the furnace body.

[0007] The feeder assembly includes a feeding platform, a mounting frame on the top of the feeding platform, a crossbar fixedly connected to the top of the mounting frame, a body fixedly connected to the top of the crossbar, a first drive motor fixedly connected to the right side of the body, a first reducer fixedly connected to the output end of the first drive motor, a screw rod fixedly connected to the output end of the first reducer, the left side of the screw rod penetrating the right side of the body and extending into the inner cavity of the body, a discharge pipe connected to the left side of the body, and the left side of the discharge pipe connected to the feed pipe.

[0008] The drive assembly includes a fixed base, a second drive motor is fixedly connected to the top of the fixed base, a second reducer is fixedly connected to the output end of the second drive motor, a drive gear is fixedly connected to the output end of the second reducer, and a driven gear is fixedly connected to the surface of the furnace body, with the drive gear meshing with the driven gear.

[0009] By adopting the above technical solution, steam is transported to the interior of the heater through a steam pipe, and the heater continuously heats the steam and evenly delivers it to the interior of the furnace body to dry the materials inside the furnace body. At the same time, the cooled water is discharged through the condensate drain pipe, which can ensure the material drying efficiency while reducing exhaust gas emissions, achieving a high-efficiency, energy-saving and environmentally friendly effect. This ensures that the steam rotary ammonium dryer has good promotion and application value.

[0010] The present invention is further configured such that sliding sleeves are fixedly connected to both sides of the furnace body surface, sliding seats are slidably connected to the bottom of the sliding sleeves, bearing seats are movably connected to both sides of the sliding seats via rotating shafts, and a base is fixedly connected to the bottom of the bearing seats.

[0011] By adopting the above technical solution, the furnace body can be supported by the sliding sleeve, sliding seat, bearing seat and base, while ensuring a more stable rotation effect of the furnace body under the operation of the drive component.

[0012] The present invention is further configured such that support frames are provided on both sides of the furnace body, and the number of support frames is four sets, which are arranged symmetrically.

[0013] By adopting the above technical solution, the support frame can support the furnace body while ensuring the overall stability of the equipment.

[0014] The present invention is further configured such that the top of the machine body is connected to a feed inlet, and the number of the feed inlets is three, with the size of the three feed inlets decreasing from large to small.

[0015] By adopting the above technical solution, materials can be easily conveyed through the feed inlet. With three sets of feed inlets of different sizes, different feeding devices can be connected for feeding.

[0016] The present invention is further provided that a reinforcing rod is fixedly connected to the top of one side of the mounting bracket, and there are two sets of reinforcing rods arranged symmetrically.

[0017] By adopting the above technical solution, the mounting frame can be supported by the reinforcing rod, thus ensuring the stability of the mounting frame.

[0018] The present invention is further configured such that a support base is fixedly connected to the right side of the top of the mounting bracket, and the top of the support base is movably connected to the screw rod via a bearing.

[0019] By adopting the above technical solution, the screw rod can be supported by the support base, thus ensuring the stability of the screw rod during rotation.

[0020] The present invention is further configured such that the feeding platform is an I-beam slide rail, and the four corners of the bottom of the mounting frame are movably connected to pulleys via rotating shafts, and the pulleys are slidably connected to the feeding platform.

[0021] By adopting the above technical solution, the feeding platform can achieve the purpose of translating the feeder components, which facilitates the movement, installation and disassembly of the equipment.

[0022] The present invention is further provided that a manhole is provided on the surface of the furnace body, and a maintenance plate is provided on the surface of the manhole.

[0023] By adopting the above technical solution, the interior of the furnace can be inspected through the manhole and inspection plate, thereby achieving the purpose of convenient maintenance.

[0024] This utility model has the following beneficial effects:

[0025] This invention uses a feeding platform to install the feeder assembly, and the sliding installation method allows for the translation of the feeder assembly, facilitating connection with the feed pipe of the furnace body. After connecting the discharge pipe to the feed pipe, the material enters the machine body through the feed inlet. By starting the first drive motor, the first drive motor drives the first reducer to run, and the first reducer drives the screw to rotate, thereby conveying the material through the discharge pipe to the inside of the feed pipe, thus achieving the purpose of efficient feeding.

[0026] This invention enables the drying efficiency of materials inside the furnace and ensures the uniformity of material drying during the drying process. This greatly improves the production efficiency of materials and achieves the goals of reducing energy consumption and exhaust emissions. Attached Figure Description

[0027] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0028] Figure 1 A three-dimensional structural view of an improved steam rotary dry ammonium furnace with a rapid feeding device;

[0029] Figure 2 A left view of the furnace body in an improved steam rotary dry ammonium furnace with a rapid feeding device;

[0030] Figure 3 A top view of the furnace body in an improved steam rotary dry ammonium furnace with a rapid feeding device;

[0031] Figure 4 A cross-sectional view of the body of an improved steam rotary dry ammonium furnace with a rapid feeding device;

[0032] Figure 5 A top view of the main body of an improved steam rotary dry ammonium furnace with a rapid feeding device.

[0033] In the attached diagram: 1. Furnace body; 2. Feed pipe; 3. Feeder assembly; 4. Air outlet; 5. Discharge port; 6. Heater; 7. Steam pipe; 8. Condensate drain pipe; 9. Drive assembly; 10. Feeding platform; 11. Mounting frame; 12. Horizontal frame; 13. Machine body; 14. First drive motor; 15. First reducer; 16. Screw rod; 17. Discharge pipe; 18. Fixed seat; 19. Second drive motor; 20. Second reducer; 21. Drive gear; 22. Driven gear; 23. Sliding sleeve; 24. Sliding seat; 25. Bearing seat; 26. Support frame; 27. Feed port; 28. Support seat; 29. ​​Pulley. Detailed Implementation

[0034] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments. Specific Implementation

[0035] Please see Figures 1-5 This utility model is an improved steam rotary dry ammonium furnace with a rapid feeding device, including a furnace body 1, a feed pipe 2 connected to the right side of the furnace body 1, a feeder assembly 3 provided on the right side of the feed pipe 2, an air outlet 4 connected to the left side of the top of the furnace body 1, a discharge outlet 5 connected to the left side of the bottom of the furnace body 1, a heater 6 provided on the left side of the furnace body 1, a steam pipe 7 connected to the top of the heater 6, a condensate drain pipe 8 connected to the left side of the heater 6, and a drive assembly 9 provided on the surface of the furnace body 1.

[0036] The feeder assembly 3 includes a feeding platform 10, a mounting frame 11 is provided on the top of the feeding platform 10, a cross frame 12 is fixedly connected to the top of the mounting frame 11, a body 13 is fixedly connected to the top of the cross frame 12, a first drive motor 14 is fixedly connected to the right side of the body 13, a first reducer 15 is fixedly connected to the output end of the first drive motor 14, a screw rod 16 is fixedly connected to the output end of the first reducer 15, the left side of the screw rod 16 passes through the right side of the body 13 and extends into the inner cavity of the body 13, and a discharge pipe 17 is connected to the left side of the body 13, and the left side of the discharge pipe 17 is connected to the feed pipe 2.

[0037] The drive assembly 9 includes a fixed base 18, a second drive motor 19 is fixedly connected to the top of the fixed base 18, a second reducer 20 is fixedly connected to the output end of the second drive motor 19, a drive gear 21 is fixedly connected to the output end of the second reducer 20, and a driven gear 22 is fixedly connected to the surface of the furnace body 1. The drive gear 21 meshes with the driven gear 22.

[0038] Specifically: Steam is transported to the interior of heater 6 through steam pipe 7, and the steam is continuously heated by heater 6 and evenly transported to the interior of furnace body 1 to dry the material inside furnace body 1. At the same time, the cooled water is discharged through condensate drain pipe 8, which can ensure the material drying efficiency while reducing exhaust gas emissions, achieving a high-efficiency, energy-saving and environmentally friendly use effect, and ensuring that the steam rotary ammonium dryer has good promotion and application value. Specific Implementation

[0039] Please see Figures 1-5 Based on the first specific embodiment, sliding sleeves 23 are fixedly connected to both sides of the furnace body 1. Sliding seats 24 are slidably connected to the bottom of the sliding sleeves 23. Bearing seats 25 are movably connected to both sides of the sliding seats 24 via rotating shafts. A base is fixedly connected to the bottom of the bearing seats 25. Support frames 26 are provided on both sides of the furnace body 1. There are four sets of support frames 26 arranged symmetrically. The top of the machine body 13 is connected to three feed inlets 27. The dimensions decrease from large to small. A reinforcing rod is fixedly connected to the top of one side of the mounting frame 11. There are two sets of reinforcing rods, which are symmetrically arranged. A support base 28 is fixedly connected to the right side of the top of the mounting frame 11. The top of the support base 28 is movably connected to the screw rod 16 through a bearing. The feeding platform 10 is an I-beam slide rail. The four corners of the bottom of the mounting frame 11 are movably connected to pulleys 29 through rotating shafts. The pulleys 29 are slidably connected to the feeding platform 10. A manhole is provided on the surface of the furnace body 1. A maintenance plate is provided on the surface of the manhole.

[0040] Specifically: the sliding sleeve 23, sliding seat 24, bearing seat 25, and base support the furnace body 1, ensuring a more stable rotation effect under the operation of the drive assembly 9. The support frame 26 supports the furnace body 1, ensuring the overall stability of the equipment. The feed inlet 27 facilitates material conveying. Three sets of feed inlets 27 of different sizes can be connected to different feeding devices for feeding. The reinforcing rod supports the mounting frame 11, ensuring its stability. The support seat 28 supports the screw rod 16, ensuring its stability during rotation. The feeding platform 10 enables the translation of the feeder assembly 3, facilitating the movement, installation, and disassembly of the equipment. The manhole and inspection plate allow for inspection of the interior of the furnace body 1, thus achieving convenient maintenance.

[0041] The working principle of this utility model is as follows: The feeder assembly 3 is installed through the feeding platform 10. The feeder assembly 3 can be moved horizontally using a sliding installation method, facilitating connection with the feed pipe 2 of the furnace body 1. After connecting the discharge pipe 17 to the feed pipe 2, the material enters the interior of the machine body 13 through the feed inlet 27. The first drive motor 14 is started, driving the first reducer 15, which in turn drives the screw rod 16 to rotate, thus conveying the material through the discharge pipe 17 to the interior of the feed pipe 2, achieving efficient feeding. The second drive motor 19 is started, driving the second reducer 20, which in turn drives the drive gear 21 to rotate. The drive gear 21 drives the driven gear 22 to rotate, which in turn drives the furnace body 1 to rotate, ensuring the drying efficiency and uniformity of the material inside the furnace body 1. This greatly improves the production efficiency of the material, reduces energy consumption, and minimizes exhaust emissions.

[0042] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to specific implementation methods. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. An improved steam rotary dry ammonium furnace with a rapid feeding device, comprising a furnace body (1), characterized in that: The right side of the furnace body (1) is connected to a feed pipe (2), and a feeder assembly (3) is provided on the right side of the feed pipe (2). The left side of the top of the furnace body (1) is connected to an air outlet (4), and the left side of the bottom of the furnace body (1) is connected to a discharge port (5). A heater (6) is provided on the left side of the furnace body (1). A steam pipe (7) is connected to the top of the heater (6), and a condensate drain pipe (8) is connected to the left side of the heater (6). A drive assembly (9) is provided on the surface of the furnace body (1). The feeder assembly (3) includes a feeding platform (10), a mounting frame (11) is provided on the top of the feeding platform (10), a cross frame (12) is fixedly connected to the top of the mounting frame (11), a body (13) is fixedly connected to the top of the cross frame (12), a first drive motor (14) is fixedly connected to the right side of the body (13), a first reducer (15) is fixedly connected to the output end of the first drive motor (14), a screw rod (16) is fixedly connected to the output end of the first reducer (15), the left side of the screw rod (16) penetrates the right side of the body (13) and extends to the inner cavity of the body (13), a discharge pipe (17) is connected to the left side of the body (13), and the left side of the discharge pipe (17) is connected to the feed pipe (2); The drive assembly (9) includes a fixed base (18), a second drive motor (19) is fixedly connected to the top of the fixed base (18), a second reducer (20) is fixedly connected to the output end of the second drive motor (19), a drive gear (21) is fixedly connected to the output end of the second reducer (20), and a driven gear (22) is fixedly connected to the surface of the furnace body (1). The drive gear (21) meshes with the driven gear (22).

2. An improved steam rotary dry ammonium furnace with a rapid feeding device according to claim 1, characterized in that: Sliding sleeves (23) are fixedly connected to both sides of the surface of the furnace body (1). A sliding seat (24) is slidably connected to the bottom of the sliding sleeve (23). A bearing seat (25) is movably connected to both sides of the sliding seat (24) through a rotating shaft. A base is fixedly connected to the bottom of the bearing seat (25).

3. An improved steam rotary dry ammonium furnace with a rapid feeding device according to claim 1, characterized in that: The furnace body (1) is provided with support frames (26) on both sides. There are four sets of support frames (26) and they are arranged symmetrically.

4. An improved steam rotary dry ammonium furnace with a rapid feeding device according to claim 1, characterized in that: The top of the machine body (13) is connected to a feed inlet (27), and there are three feed inlets (27), the size of which decreases from large to small.

5. An improved steam rotary dry ammonium furnace with a rapid feeding device according to claim 1, characterized in that: The top of one side of the mounting bracket (11) is fixedly connected with a reinforcing rod. There are two sets of reinforcing rods, which are symmetrically arranged.

6. An improved steam rotary dry ammonium furnace with a rapid feeding device according to claim 1, characterized in that: A support base (28) is fixedly connected to the right side of the top of the mounting bracket (11), and the top of the support base (28) is movably connected to the screw rod (16) through a bearing.

7. An improved steam rotary dry ammonium furnace with a rapid feeding device according to claim 1, characterized in that: The feeding platform (10) is an I-beam slide rail. The four corners of the bottom of the mounting frame (11) are movably connected to pulleys (29) through rotating shafts. The pulleys (29) are slidably connected to the feeding platform (10).

8. An improved steam rotary dry ammonium furnace with a rapid feeding device according to claim 1, characterized in that: The surface of the furnace body (1) is provided with a manhole, and the surface of the manhole is provided with a maintenance plate.