Ultrahigh water material pulping and filling system
By designing the feeding pipe, the spill plate, and the equalization component, the problem of raw material agglomeration during the ultra-high water content material pulping process was solved, achieving uniform dispersion and mixing of raw materials and improving the mixing effect of the pulp.
Patent Information
- Application Number
- CN202422925295.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-11-29
AI Technical Summary
During the pulping process, when a large amount of ultra-high water content material is added to the same location, it is prone to clumping, resulting in poor mixing effect.
A high-water-content material slurry injection system was designed. Through the combination of feeding pipe, sprinkler plate and equalization component, the raw materials are uniformly dispersed and stirred to avoid clumping.
This effectively prevents raw material clumping, improves the mixing effect of the pulp, and ensures the uniformity and quality of pulp preparation.
Smart Images

Figure CN223628540U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to superhigh water material pulping perfusion technical field, concretely relates to a kind of superhigh water material pulping perfusion system. BACKGROUND
[0002] Superhigh water material is a kind of superabsorbent polymer material, superhigh water material is widely used in multiple fields.For example, in coal mine goaf filling mining, superhigh water material can be prepared into high fluidity slurry, fills goaf, controls surrounding rock deformation, avoids surface subsidence, so as to realize no relocation mining.In addition, superhigh water material is also applied to gob-side entry retaining, fire prevention and extinguishment solid waste cementation and grouting reinforcement and water plugging etc., in the process of pulping, as raw materials are added in the same position at the same time in large quantities, it is easy to cause raw materials not to be easy to scatter, form agglomerate, and in the process of stirring, agglomerate moves with slurry flow, so as to cause agglomerate not to be easy to be broken up, affect the mixing effect of slurry, to solve the above problems, the utility model provides a kind of superhigh water material pulping perfusion system. SUMMARY
[0003] In view of the above technical deficiencies, the utility model aims at providing a kind of superhigh water material pulping perfusion system, in the process of stirring, raw materials are gradually dispersed and added to the inside of tank body, so that raw materials can be mixed with water in time, in turn, the mixing effect of slurry can be better.
[0004] To solve the above technical problems, the utility model adopts the following technical scheme: the utility model provides a kind of superhigh water material pulping perfusion system, comprising:
[0005] Chassis, wheel and handle are installed on the chassis;
[0006] Tank body, the tank body is installed on the chassis, the upper end of the tank body is provided with feeding part, the inside of the tank body is provided with stirring frame, the stirring frame is connected with the feeding part, and is driven by motor installed on the upper end face of the tank body;
[0007] Grouting pipe, the grouting pipe is located below the tank body, and is communicated with the tank body through connecting pipe, the inside of the connecting pipe is installed with electric valve, one end of the grouting pipe is communicated with grouting machine;
[0008] Wherein, the feeding part rotates under the drive of motor when feeding.
[0009] Preferably, the feeding part comprises:
[0010] Charging pipe, the charging pipe is rotatably connected with the top cover of tank body, one end of the charging pipe extends to the outside of tank body through the top cover of tank body, the other end extends to the inside of tank body, the one end of charging pipe, located outside the tank body, is connected with motor;
[0011] The spill plate is located inside the tank body and is fixedly connected with the lower end of the feeding pipe through a plurality of connecting rods;
[0012] The equal distribution assembly is located inside the feeding pipe and is fixedly connected with the spill plate and is used for evenly distributing the material on the spill plate.
[0013] Preferably, the equal distribution assembly comprises:
[0014] The central rod is fixedly connected with the spill plate and the axis of the central rod coincides with the axis of the feeding pipe;
[0015] The top hat is fixedly connected with the upper end of the central rod, the shape of the top hat is hemispherical, and the opening is downward.
[0016] Preferably, the side close to the axis direction of the feeding pipe of the connecting rod is wedge-shaped.
[0017] Preferably, the upper side of the spill plate is arc-shaped with the middle being high and the periphery being low.
[0018] Preferably, the periphery of the spill plate is provided with a baffle ring, the baffle ring is funnel-shaped with the upper part being thick and the lower part being thin, and the baffle ring is fixedly connected with the inner side of the tank body top cover.
[0019] The beneficial effects of the present application are as follows:
[0020] The present application realizes that when the raw material is added into the tank body through the feeding pipe, the raw material will be evenly distributed on the spill plate under the action of the equal distribution assembly, and the feeding pipe drives the spill plate to rotate, and under the action of centrifugal force, the raw material will fall into the tank body through the periphery of the spill plate, so that the caking of the raw material can be well avoided, and the effect of pulping is affected.
[0021] The present application realizes that the raw material flying out of the spill plate is blocked, and the effect of pulping is affected by avoiding the adhesion of the raw material on the inner side wall of the tank body. DRAWINGS
[0022] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0023] Figure 1 A structure schematic diagram of a super-high water material pulping and pouring system provided by the present application is shown.
[0024] Figure 2 Sectional view of the present application.
[0025] Figure 3 Sectional view of the present application Figure 2 Enlarged view of A.
[0026] Figure 4 Structure diagram of the connecting rod of the present application.
[0027] Explanation of reference signs:
[0028] 1, the base frame, 2, the tank body, 3, the stirring frame, 4, the motor, 5, the connecting pipe, 6, the feeding pipe, 7, the spill plate, 8, the connecting rod, 9, the center rod, 10, the top hat, 11, the retaining ring, 12, the grouting pipe, 13, the grouting machine. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0030] The present application provides a kind of super high water material pulping and grouting system, as shown in Figures 1 to 4 .
[0031] Embodiment one:
[0032] A kind of super high water material pulping and grouting system, base frame 1, wheel and handle are installed on base frame 1, can facilitate staff to push the present application to move, base frame 1 is installed with tank body 2 by the fixed frame connected on it, the upper end of tank body 2 is installed with feeding part, can be added raw materials and water to the inside of tank body 2 by feeding part, tank body 2 is installed with stirring frame 3 in the inside, stirring frame 3 is connected with each other with feeding part, and stirring frame 3 is driven by motor 4, motor shaft rotation of motor 4 will drive stirring frame 3 to rotate by feeding part, stirring frame 3 rotation will be stirred to the water and raw materials in the inside of tank body 2, while feeding part in the process of rotation, raw materials in the inside of feeding part will be evenly scattered into the inside of tank body 2, so as to avoid raw materials to be added simultaneously in large quantities through the same position, leading to raw materials to be caked in the inside of tank body 2, influence pulping effect.
[0033] The feeding part comprises a feeding pipe 6, the feeding pipe 6 is rotationally connected with the top cover of the tank body 2, one end of the feeding pipe 6 extends to the outside of the tank body 2 through the top cover of the tank body 2, the other end extends to the inside of the tank body 2, the one end of the feeding pipe 6 outside the tank body 2 is connected with the motor shaft of the motor 4 through a gear set, the rotation of the motor shaft of the motor 4 can drive the rotation of the feeding pipe 6;
[0034] The one end of the feeding pipe 6 inside the tank body 2 is connected with a falling plate 7 through a plurality of connecting rods 8, the upper side of the falling plate 7 is fixedly connected with a uniform distribution assembly, the uniform distribution assembly is located inside the feeding pipe 6, when the raw materials are added into the inside of the feeding pipe 6, the raw materials will be evenly scattered on the falling plate 7 under the action of the uniform distribution assembly, at this time, the falling plate 7 is driven to rotate by the feeding pipe 6, and the raw materials can be evenly scattered in the inside of the tank body 2 under the action of the centrifugal force.
[0035] In order to make the falling effect of the falling plate 7 better, the upper side of the falling plate 7 is provided as a circular arc surface which is high in the middle and low at the periphery.
[0036] In order to avoid that the connecting rod 8 blocks the raw materials and affects the falling of the raw materials, the side close to the axis of the feeding pipe 6 of the connecting rod 8 is provided as a wedge surface (such as the right side shown in the figure, which faces the axis of the feeding pipe 6), and when the raw materials meet the connecting rod 8 in the process of falling, the connecting rod 8 can guide the raw materials and will not hinder the raw materials. Figure 4
[0037] The uniform distribution assembly comprises a center rod 9, the center rod 9 is fixedly connected with the falling plate 7, and the axis of the center rod 9 and the axis of the feeding pipe 6 coincide with each other, the top end of the center rod 9 is fixedly connected with a top hat 10, the top hat 10 is in the shape of a hemisphere, and the opening faces downward, the raw materials entering the inside of the feeding pipe 6 will be evenly scattered on the falling plate 7 under the action of the top hat 10.
[0038] In order to avoid that the falling raw materials adhere to the inner side wall of the tank body 2 and affect the pulping effect, a blocking ring 11 is arranged outside the falling plate 7, the blocking ring 11 is fixedly connected with the inner side of the top cover of the tank body 2, and the blocking ring 11 is in the shape of a funnel which is thick at the top and thin at the bottom, when the materials on the falling plate 7 fall in the process, the materials will be guided by the blocking ring 11 and fall into the inside of the tank body 2, and will not contact with the inner side wall of the tank body 2, so as not to adhere to the inner side wall of the tank body 2.
[0039] Example two:
[0040] On the basis of the embodiment one, in order to facilitate the selection of perfusion work is also installed on the chassis 1 grouting pipe 12, grouting pipe 12 is located below the tank 2, through the connecting pipe 5 with tank 2, grouting pipe 12 one end is provided with grouting machine 13, the inside of connecting pipe 5 is provided with electric valve, in the pulp, close the electric valve, can be in the tank 2 inside the smooth pulp, after the pulp is completed, the electric valve in the connecting pipe 5 is opened, then start grouting machine 13, make the pulp in the tank 2 inside will first pass through the connecting pipe 5 after entering the inside of grouting pipe 12, under the action of grouting machine 13, discharge, carry out perfusion work.
[0041] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and variations.
Claims
1. An ultra-high water material slurry injection system characterized by, The utility model relates to a kind of material mixing machine, including: Chassis (1), wheel and handle are installed on the chassis (1); Tank body (2), the tank body (2) is installed on chassis (1), the upper end of the tank body (2) is installed with feeding part, the inside of tank body (2) is installed with stirring frame (3), the stirring frame (3) is connected with feeding part each other, and it is driven by motor (4) installed on the upper end surface of tank body (2); Grouting pipe (12), the grouting pipe (12) is located below tank body (2), and it is communicated with tank body (2) by connecting pipe (5), electric valve is installed in the inside of the connecting pipe (5), one end of the grouting pipe (12) is communicated with grouting machine (13); Wherein, feeding part rotates under the drive of motor (4) when feeding; Feeding part includes: Feeding pipe (6), the feeding pipe (6) is rotatably connected with the top cover of tank body (2), and one end of feeding pipe (6) extends to the outside of tank body (2) through the top cover of tank body (2), and the other end extends to the inside of tank body (2), feeding pipe (6), one end located in the outside of tank body (2) is connected with motor (4); Spill plate (7), the spill plate (7) is located in the inside of tank body (2), and spill plate (7) is fixedly connected with the lower end of feeding pipe (6) by multiple connecting rods (8); Equal division assembly, the equal division assembly is located in the inside of feeding pipe (6) and is fixedly connected on spill plate (7), and equal division assembly is used to make material evenly dispersedly fall on spill plate (7).
2. A super high water material slurry injection system as claimed in claim 1, wherein, The equal division assembly includes: Center rod (9), the center rod (9) is fixedly connected on spill plate (7), and the axis of center rod (9) and the axis of feeding pipe (6) coincide with each other; Top hat (10), the top hat (10) is fixedly connected on the upper end of center rod (9), the shape of top hat (10) is hemispherical, and opening is downward.
3. A super high water material slurry injection system as claimed in claim 1, wherein, The side of connecting rod (8) close to the axis direction of feeding pipe (6) is wedge-shaped.
4. A super high water material slurry injection system as claimed in claim 1, wherein, The upper side of spill plate (7) is arc-shaped, and the middle is high and the periphery is low.
5. A super high water material slurry injection system as claimed in claim 1, wherein, The periphery of spill plate (7) is equipped with baffle ring (11), the baffle ring (11) is funnel-shaped, and the upper side is thick and the lower side is thin, the baffle ring (11) is fixedly connected on the inner side of the top cover of tank body (2).