Strip steel coiler side guide plate with replaceable wear-resistant lining plate
By using a separate design for the base plate and the wear-resistant plate, combined with the use of cemented carbide, the problem of rapid wear of the side guide plate is solved, achieving the effects of convenient replacement, low cost and high production efficiency.
Patent Information
- Application Number
- CN202423104527.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The existing side guide plates suffer from severe wear and short service life, leading to frequent replacements and low production efficiency.
It adopts a split structure of base plate and wear-resistant plate. The wear-resistant plate is equipped with hard alloy with higher hardness. It is designed to be detachable, and only the worn part of the plate needs to be replaced to extend its service life.
It significantly extends the service life of the side guide plate, reduces production costs, and improves the maintainability and production efficiency of the equipment.
Smart Images

Figure CN223629249U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a coiling machine guide device technical field, concretely a strip steel coiling machine side guide plate with replaceable wear-resistant lining plate. BACKGROUND
[0002] The side guide plate is a kind of lining plate to introduce the head of rolled strip steel into predetermined roller way, after the head of strip steel enters pinch roll, driving side guide plate keeps position control, and operating side guide plate gradually closes pinch strip steel and realizes pressure control, in the process of coiling steel, side guide plate keeps constant pressure to strip steel and continuously presses, so side guide plate is subjected to the force of continuous wear and tear, and when working, it bears the high-speed flushing and wear of red-hot rolled blank, and the working condition is extremely bad, it is very easy to wear through side guide plate, leads to side guide plate failure, causes the accident of steel clamping, and influences stable production.The existing side guide plate is mostly integrally formed, and service life is shorter, to solve the above wear and tear problem, it needs to frequently replace brand-new side guide plate, not only improves use cost, but also influences the production efficiency of strip steel guiding to some extent. SUMMARY
[0003] The utility model aims at providing a kind of strip steel coiling machine side guide plate with replaceable wear-resistant lining plate, adopt the split type structure of base lining plate and wear-resistant lining plate, wear-resistant lining plate is equipped with higher hardness hard alloy, improve service life, simultaneously can only need to replace the wear-resistant lining plate contacted with steel band, solve the problem in the prior art.
[0004] The utility model discloses a technical scheme that solves its technical problem is adopted: the strip steel coiler side guide plate with replaceable wear -resistant lining, including the base body lining, the inside surface of base body lining is installed with the detachable wear -resistant lining, is provided with a plurality of conical grooves on the wear -resistant lining, and the hard alloy is arranged in each conical groove, and the lower position of the inside surface of base body lining is provided with the installation groove that cooperates with wear -resistant lining, and the first countersunk hole is set up on the base body lining on the installation groove upside, and the second countersunk hole is set up on the base body lining of installation groove position, and the through hole is set up on the wear -resistant lining corresponding to the position of second countersunk hole, and a plurality of third countersunk holes are set up on the outside surface of base body lining, and the threaded hole corresponding with third countersunk hole is set up on the wear -resistant lining, and the connecting bolt is arranged in corresponding threaded hole and third countersunk hole. The first arc surface is equipped with in the feed one end of base body lining, and the second arc surface corresponding with first arc surface is equipped with in the feed one end of wear -resistant lining. The inclination of conical groove is 1-3 degrees, and the hard alloy is the circular table shape that cooperates with conical groove, and the end surface of hard alloy smaller diameter is flush with the inside surface of wear -resistant lining, and the third arc surface of circular arrangement is also equipped with between the end surface of hard alloy smaller diameter and side surface. The upper side and the downside of wear -resistant lining are equipped with the plug, and the plug groove that cooperates with plug is set up in the installation groove. The hard alloy of two different diameter types is installed on the wear -resistant lining, and the hard alloy of different diameter types is arranged at intervals. The downside edge of wear -resistant lining is obliquely arranged relative to the bottom of base body lining, and the angle of inclination is 1-5 degrees. A plurality of limiting grooves are set up in the installation groove, and the limiting block that cooperates with limiting groove is equipped with on the side surface of wear -resistant lining, and the inclined surface is set up on both sides of limiting block.
[0005] The utility model discloses a positive effect lies in: the utility model discloses a kind of strip steel coiler side guide plate with replaceable wear -resistant lining, adopt the split structure of base body lining and wear -resistant lining, and set up hard alloy of higher hardness on wear -resistant lining, significantly enhance the wear resistance of side guide plate, prolong the service life of overall side guide plate, reduce production cost.Wear -resistant lining and base body lining between adopt detachable design, so that when wear -resistant lining is worn to certain degree, wear -resistant lining can be conveniently replaced alone, without replacing entire side guide plate, split design greatly simplifies maintenance work, improves the maintainability and production efficiency of equipment. BRIEF DESCRIPTION OF DRAWINGS
[0006] Figure 1 It is the structure schematic diagram of the utility model;
[0007] Figure 2 It is the structure schematic diagram of base body lining;
[0008] Figure 3 It is the back view of base body lining;
[0009] Figure 4It is a structure diagram of the wear-resistant lining plate;
[0010] Figure 5 It is Figure 4 It is an enlarged view of the A-A sectional view in the figure;
[0011] Figure 6 It is a structure diagram of the third arc surface on the hard alloy;
[0012] Figure 7 It is a structure diagram of the wear-resistant lining plate with the inserted plate;
[0013] Figure 8 It is a partial sectional view at the position of the second countersunk hole;
[0014] Figure 9 It is a partial sectional view at the position of the third countersunk hole;
[0015] Figure 10 It is a structure diagram of the wear-resistant lining plate and the base lining plate respectively provided with the limiting block and the limiting groove on the fitting surface. DETAILED DESCRIPTION
[0016] The utility model discloses a strip steel coiler side guide plate with replaceable wear-resistant lining plate, as shown in the figure, Figures 1-5 Including the base lining plate 1, the inside surface of base lining plate 1 is installed with the detachable wear-resistant lining plate 2, the wear-resistant lining plate 2 is provided with a plurality of tapered grooves 3, and the hard alloy 4 is arranged in each tapered groove 3. The setting of hard alloy 4 can improve the hardness of wear-resistant lining plate 2, and as the part in contact with the strip steel, can effectively improve the service life of wear-resistant lining plate 2.
[0017] The lower position of the inside surface of base lining plate 1 is provided with the installation groove 5 matched with wear-resistant lining plate 2, the first countersunk hole 6 is formed in the upper side of base lining plate 1 of installation groove 5, the second countersunk hole 7 is formed in the base lining plate 1 at the position of installation groove 5, and the through hole 8 is formed in wear-resistant lining plate 2 corresponding to the position of second countersunk hole 7. The first countersunk hole 6 and the second countersunk hole 7 are fixed on the rack of rolling mill by bolts, the setting of through hole 8 does not affect the installation of bolts in the second countersunk hole 7, compared with the traditional integral side guide plate, the original installation hole is retained, and the installation adaptability with rolling mill is improved. The first countersunk hole 6 and the second countersunk hole 7 are all sunken in the inside of base lining plate 1, and the head of the bolt in the inside will not be affected by the wear of wear-resistant lining plate 2.
[0018] In order to realize the stable installation between the base lining plate 1 and the wear-resistant lining plate 2, a plurality of third countersunk holes 9 are arranged on the outer side of the base lining plate 1, the wear-resistant lining plate 2 is provided with threaded holes 10 corresponding to the third countersunk holes 9, and the corresponding threaded holes 10 and the third countersunk holes 9 are matched and installed with connecting bolts 11. The threaded holes 10 penetrate the entire thickness of the wear-resistant lining plate 2, the connecting bolts 11 are adaptively installed with the threaded holes 10, and the heads of the connecting bolts 11 are located on the outer side of the base lining plate 1. Even if the wear-resistant lining plate 2 and part of the connecting bolts 11 are worn, the connecting performance of the wear-resistant lining plate 2 and the base lining plate 1 can be guaranteed.
[0019] After the installation of the wear-resistant lining plate 2, the end of the hard alloy 4 is limited by the contact of the installation groove 5, and at the same time, the hard alloy 4 cannot be separated from the wear-resistant lining plate 2 due to the shape limitation of the tapered groove 3.
[0020] When the strip head first contacts the side guide plate, if the thickness direction of the feeding end of the side guide plate is arranged at a right angle with the inner side guide surface, the strip head will be subjected to a great blocking force after colliding with the thickness position of the side guide plate, and even the strip will be stuck. In order to avoid the above situation, the feeding end of the base lining plate 1 is provided with a first arc surface 12, and the feeding end of the wear-resistant lining plate 2 is provided with a second arc surface 13 corresponding to the first arc surface 12. The arrangement of the first arc surface 12 and the second arc surface 13 can guide the strip head to the inner contact surface of the side guide plate more smoothly, thereby effectively reducing the direct collision damage and prolonging the service life.
[0021] Further, the slope of the tapered groove 3 is 1-3 degrees, the hard alloy 4 is a circular truncated cone matched with the tapered groove 3, and the end surface with smaller diameter of the hard alloy 4 is flush with the inner side surface of the wear-resistant lining plate 2. When the hard alloy 4 and the wear-resistant lining plate 2 are simultaneously subjected to contact wear by the rolling steel, due to the difference in hardness, the base of the wear-resistant lining plate 2 will be worn first, and the rolling steel will contact the relatively sharp part between the upper end surface and the side surface of the hard alloy 4 during the guiding and conveying process, and scratches will be generated on the side surface of the strip. In order to solve the above problem, as shown in Figure 6 , the dashed line in the figure represents the end position of the strip, and a third arc surface 14 arranged in a circle is further arranged between the end surface with smaller diameter of the hard alloy 4 and the side surface. The arrangement of the third arc surface 14 eliminates the relatively sharp part of the outer periphery of the hard alloy 4. After the base of the wear-resistant lining plate 2 is worn, the strip contacts the third arc surface 14 and can be guided smoothly to the end surface of the hard alloy 4, thereby reducing the scratches and defects on the side surface of the strip and making the quality of the side surface of the strip more excellent.
[0022] Further, as shown in Figure 7As shown, the upper and lower sides of the wear-resistant lining plate 2 are provided with the plug-in plates 15, and the mounting groove 5 is provided with the plug-in grooves 16 matched with the plug-in plates 15. The arrangement of the plug-in plates 15 and the plug-in grooves 16 ensures the stability and reliability of the wear-resistant lining plate 2 after installation, which helps to maintain the constant pressure control of the side guide plate during the process of coiling the steel strip, avoids the single-end warping of the wear-resistant lining plate 2 under the extrusion, and improves the guiding accuracy and stability of the steel strip.
[0023] Further, the wear-resistant lining plate 2 is provided with two types of hard alloy 4 with different diameters, and the hard alloys 4 with different diameters are arranged at intervals. The above design enables the side guide plate to adapt to the coiling requirements of the steel strip with different specifications and materials, and improves the flexibility and adaptability of the equipment.
[0024] Further, the lower side of the wear-resistant lining plate 2 is arranged at an angle of 1-5 degrees relative to the bottom of the base lining plate 1. The above structure enables the arrangement of the wear-resistant lining plate 2 to be more consistent with the guiding and conveying of the steel strip, and also improves the installation adaptability and stability between the wear-resistant lining plate 2 and the base lining plate 1.
[0025] When the steel strip enters between the two side guide plates, the wear-resistant lining plate 2 will continue to be impacted and rubbed. The connecting bolts 11 are prone to breakage under the continuous impact, which causes the wear-resistant lining plate 2 to separate from the base lining plate 1. To solve the above problem, as shown in Figure 10 As shown, the mounting groove 5 is provided with a plurality of limiting grooves 17, and the side surface of the wear-resistant lining plate 2 is provided with the limiting blocks 18 matched with the limiting grooves 17. The two sides of the limiting block 18 are provided with inclined surfaces 19. When the wear-resistant lining plate 2 is impacted, the force can be transmitted to the connecting bolts 11 and the limiting blocks 18, thereby effectively increasing the connecting strength between the wear-resistant lining plate 2 and the base lining plate 1, reducing the deformation or breakage of the connecting bolts 11 under the impact force. Meanwhile, the arrangement of the inclined surfaces 19 on the two sides of the limiting block 18 enables the wear-resistant lining plate 2 to be installed more conveniently, without the need to align the limiting blocks 18 with the limiting grooves 17. The subsequent tightening of the connecting bolts 11 and the guiding of the inclined surfaces 19 can realize the cooperative installation of the wear-resistant lining plate 2 and the base lining plate 1, and improve the connecting strength between the wear-resistant lining plate 2 and the base lining plate 1.
[0026] The base lining plate 1 can be made of a general plate material or a manganese plate material, and the mounting position for embedding the hard alloy material is processed. Then, the hard alloy is embedded on the wear-resistant lining plate 2, and the base lining plate 1 is connected with the wear-resistant lining plate 2 by bolts to be used as a whole, and the base lining plate 1 retains the original mounting hole.
[0027] After the hard alloy 4 is added, the service life of the side guide plate is 5-10 times of that of the traditional mode and material. In the case that the base lining plate 1 is not damaged, the replaceable wear-resistant lining plate 2 can be disassembled and replaced with a new wear-resistant lining plate 2 after the wear-resistant lining plate 2 inlaid with the hard alloy 4 is worn, so that the purpose of replacing only the wear-resistant part of the lining plate is achieved, the base lining plate 1 is reused, a large amount of use cost is saved, and the replacement cycle is shortened.
[0028] The cost of the processed base lining plate 1 is about 9000 yuan / ton, accounting for about 80% of the total weight, and the cost of the replaceable wear-resistant lining plate 2 inlaid with the hard alloy 4 is about 80 yuan / kg, accounting for about 20% of the total weight. One base body can be matched with at least five alloy inlaid plates, and compared with the original five integral lining plates, the comprehensive ton price is lower than 18000 / ton, the cost of the user is greatly saved, a lot of maintenance cost is saved, and the production efficiency is improved.
[0029] The replaceable wear-resistant lining plate of the strip steel coiler side guide plate has the advantages of optimizing the structure design, improving the wear resistance, being convenient to maintain and replace, effectively solving the problems in the prior art, improving the service life and production efficiency of the strip steel coiler, reducing the use cost and maintenance difficulty, and having remarkable economic and social benefits.
[0030] The technical scheme of the utility model is not limited to the scope of the embodiments described in the utility model. The technical content not described in the utility model is known technology.
Claims
1. A strip recoiling machine side guide with replaceable wear plate, characterized in that: The utility model provides a wear -resistant lining plate and base lining plate, including base lining plate (1), the inside of base lining plate (1) installs detachable wear -resistant lining plate (2), a plurality of taper grooves (3) are seted up on wear -resistant lining plate (2), and the hard alloy (4) is cooperatively arranged in each taper groove (3), and the lower position of the inside of base lining plate (1) is seted up with the installation groove (5) that cooperates with wear -resistant lining plate (2), and the first countersunk hole (6) is seted up on the base lining plate (1) on the installation groove (5) upside, the second countersunk hole (7) is seted up on the base lining plate (1) at installation groove (5) position, and the through hole (8) is seted up on wear -resistant lining plate (2) corresponding to the second countersunk hole (7), a plurality of third countersunk holes (9) are seted up on the outside of base lining plate (1), and the threaded hole (10) that corresponds with third countersunk hole (9) is seted up on wear -resistant lining plate (2), and the connecting bolt (11) is cooperatively installed in corresponding threaded hole (10) and third countersunk hole (9).
2. A strip recoiling machine side guide with exchangeable wear plate according to claim 1, characterized in that: The first arc surface (12) is arranged on the feeding end of the base lining plate (1), and the second arc surface (13) corresponding to the first arc surface (12) is arranged on the feeding end of the wear-resistant lining plate (2).
3. A strip recoiler side guide with replaceable wear plate according to claim 1, characterized in that: The taper groove (3) has an inclination of 1-3 degrees, the hard alloy (4) is a circular truncated cone matched with the taper groove (3), the end surface with a smaller diameter of the hard alloy (4) is flush with the inner side surface of the wear-resistant lining plate (2), and a third arc surface (14) is arranged between the end surface with a smaller diameter of the hard alloy (4) and the side surface.
4. A strip recoiling machine side guide with exchangeable wear plate according to claim 1, characterized in that: The wear-resistant lining plate (2) is provided with an insertion plate (15) on the upper side and the lower side, and the installation groove (5) is provided with an insertion groove (16) matched with the insertion plate (15).
5. A strip recoiling machine side guide with exchangeable wear plate according to claim 1, characterized in that: The wear-resistant lining plate (2) is provided with two types of hard alloys (4) with different diameters, and the two types of hard alloys (4) are arranged at intervals.
6. A strip recoiling machine side guide with exchangeable wear plate according to claim 1, characterized in that: The lower side of the wear-resistant lining plate (2) is inclined relative to the bottom of the base lining plate (1), and the inclination angle is 1-5 degrees.
7. A strip recoiling machine side guide with exchangeable wear plate according to claim 1, characterized in that: The installation groove (5) is provided with a plurality of limiting grooves (17), and the side surface of the wear-resistant lining plate (2) is provided with a limiting block (18) matched with the limiting grooves (17), and the two sides of the limiting block (18) are provided with inclined surfaces (19).