Low-residue buried scraper conveying device
By introducing components such as a head cover, limit plate, and servo motor into the scraper conveyor, and designing a rounded-corner discharge port and a bucket cleaning structure, the problem of material accumulation at the head and tail of the machine is solved, the unloading efficiency and equipment cleaning convenience are improved, and the safety of grain storage is ensured.
Patent Information
- Application Number
- CN202520304689.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-02-25
AI Technical Summary
Existing scraper conveyors suffer from severe material accumulation at the head and tail ends, resulting in high material breakage rates, equipment wear, material mixing, and a large workload for cleaning, which affects grain storage safety and equipment lifespan.
The device employs a low-residue scraper conveyor, which includes a head cover, a limit plate, a servo motor, a sprocket, a chain, a scraper, and a bucket. The servo motor drives the connecting rod to move the sprocket and chain, and the scraper drives the bucket to clean up the accumulated material. The rounded corner design increases the discharge port, and the detachable head cover design makes cleaning convenient.
It effectively reduces material accumulation at the machine head and tail, improves unloading efficiency, reduces residue, ensures stable equipment operation, reduces grain breakage, and simplifies cleaning work.
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Figure CN223632360U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of buried scraper conveyor, in particular to a low-residual buried scraper conveyor device. BACKGROUND
[0002] The buried scraper conveyor is a continuous conveyor that can transport powder, granular and small block materials in horizontal, inclined or vertical directions by the pushing force of the scraper on the traction member, and is widely used in grain, light industry, chemical industry and other industries.
[0003] The buried scraper conveyor has the characteristics of multi-point feeding and multi-point discharging, and is therefore applied to grain feeding equipment in the warehouse industry. For the multi-outlet buried scraper conveyor, when the middle discharge port is opened and the head discharge port is closed, a small amount of residual material on the chain is brought to the head along with the movement of the scraper chain and accumulates to form head material, which is slowly compacted and filled in the head shell from the middle outlet. When the scraper runs to the head, the scraper is extruded with the material, the material is extruded with the head shell, the extruded material is ground, the breakage rate of the grain is increased, and the safety storage and quality of the grain are affected. When the accumulation of material is serious, part of the material will be extruded from the gap between the head shaft and the two side shells, which seriously affects the service life of the equipment and increases the difficulty of equipment operation and management. When the head shell is provided with a blocking switch, the head material often causes false alarms, and when the head is provided with an observation port, the observation port will also be filled with material, which affects the equipment inspection. When different warehouses store different types of materials, the same scraper machine switches the outlet to enter the warehouse, and the scraper machine accumulates material to form mixed material.
[0004] Material accumulation also often occurs at the tail of the buried scraper conveyor. The tail material is mainly caused by the accumulation of part of the material on the chain at the tail. When the tail shell is square, the residual material is accumulated in the tail, the scraper is extruded with the material, the material is ground, the breakage rate of the grain is increased, the corners of the tail shell are not cleaned for a long time, which is prone to mold and insects, and is not conducive to the safe storage of grain. In particular for the reserve warehouse, after the warehouse is completed, the cleaning line and the conveying line need to be cleaned to remove the residual material in the equipment to avoid breeding pests. If the buried scraper conveyor has a large amount of material accumulation, it will bring a lot of cleaning work to the storage work. Practical new type content
[0005] In view of the deficiencies of the prior art, the present application provides a low-residual buried scraper conveyor device, which overcomes the deficiencies of the prior art and solves the problems in the background art.
[0006] In order to achieve the above object, the application adopts the following technical scheme: a low-residue scraper conveyor device, comprising a side plate and a machine head cover, the outer side of the side plate is fixedly installed with a clamping plate, the outer side of the machine head cover is symmetrically fixedly installed with two limiting plates, the outer side of the machine head cover is fixedly installed with a positioning block, the clamping plate is inserted into the inner wall of the two limiting plates, the outer side of the clamping plate is fixedly installed with a stud, the outer side of the clamping plate is installed with a servo motor, the power output shaft of the servo motor is fixedly connected with a connecting rod, the outer edge of the connecting rod is fixedly installed with two chain wheels, and the outer edges of the two chain wheels are sleeved with a chain, the inner side of the chain is fixedly installed with a plurality of scrapers, the inner wall of the scraper is inserted with a convex strip, the outer side of the convex strip is fixedly installed with a hopper, and the top of the machine head cover is fixedly installed with a feeding port.
[0007] As a preferred embodiment, one end of the stud away from the clamping plate is inserted into the inner wall of the positioning block, the outer edge of the stud is threadedly connected with two nuts, and the two nuts are arranged on both sides of the positioning block, and the machine head cover is installed on one side of the clamping plate.
[0008] By adopting the above technical scheme, the clamping plate can be positioned by the two limiting plates, so that the machine head cover can be installed on one side of the side plate without easily falling off, and the clamping plate can be locked by the two nuts positioning the positioning block, so that one side of the machine head cover is tightly combined with one side of the side plate.
[0009] As a preferred embodiment, the top of the side plate is fixedly installed with a sealing plate through a plurality of symmetrically arranged bolts.
[0010] By adopting the above technical scheme, the top of the side plate can be sealed by the sealing plate, so as to ensure the sealing of the inner cavity of the side plate and prevent foreign matters from entering the inner cavity of the side plate.
[0011] As a preferred embodiment, the inner wall of the feeding port is installed with a cover plate.
[0012] By adopting the above technical scheme, the opening of the feeding port can be sealed and protected when it is not needed to use the feeding port to feed.
[0013] As a preferred embodiment, the outer side of the side plate is fixedly installed with a support, the servo motor is fixedly installed on the inner wall of the support, the inner wall of the clamping plate is fixedly connected with the outer ring of a ball bearing, and the inner ring of the ball bearing is fixedly connected with the connecting rod.
[0014] By adopting the above technical scheme, the servo motor can be positioned, so as to ensure the stability of the servo motor during operation and prevent the connecting rod from easily deviating and swinging in position when the servo motor drives the connecting rod to rotate.
[0015] As a preferred implementation form, the inner cavity of the machine head cover is rounded.
[0016] By adopting the above technical scheme, the size of the discharge port of the machine head cover can be increased, the scraper has sufficient discharge area, the discharge efficiency is improved, and the residue is reduced.
[0017] As a preferred implementation form, the top of the scraper is provided with two convex grooves matched with the convex strip shape, the outer side of the dustpan is fixedly provided with two convex strips, and the two convex strips are matched and inserted into the inner walls of the two convex grooves. One dustpan is arranged between every four scrapers.
[0018] By adopting the above technical scheme, the installation and disassembly of the dustpan can be conveniently realized, and then the dustpan can be conveniently disassembled for cleaning and maintenance. When there is accumulated material at the machine head or tail, the chain runs to the accumulated material at the machine head or tail with the dustpan, digs the accumulated material into the dustpan, and then discharges the accumulated material to the rear of the head wheel, so that the accumulated material at the machine head and tail can be reduced.
[0019] The beneficial effects of the present application are as follows:
[0020] 1. The low-residue en masse scraper conveying device drives the connecting rod to rotate by the driving servo motor, and then drives the chain wheel and chain to run by the connecting rod, so that when there is accumulated material at the machine head or tail, the chain can run to the accumulated material at the machine head or tail with the scraper and dustpan, dig the accumulated material into the dustpan, and then discharge the accumulated material to the rear of the head wheel, so that the accumulated material at the machine head and tail can be reduced. The inner cavity of the machine head cover is rounded, so that the size of the discharge port of the machine head cover can be increased, the scraper has sufficient discharge area, the discharge efficiency is improved, and the residue is reduced.
[0021] 2. The low-residue en masse scraper conveying device removes the nut and then moves the machine head cover to separate the clamping plate from the inner walls of the two limiting plates, so that the machine head cover can be separated from the side plate, so that the machine head cover can be conveniently removed, and the inner cavity of the machine head cover can be conveniently cleaned. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall cross-sectional structure of the present application;
[0023] Figure 2 It is a schematic diagram of the local structure of the present application;
[0024] Figure 3 It is a schematic diagram of the expanded structure of the present application.
[0025] Figure 4 It is a schematic diagram of the internal structure of the present application.
[0026] The following are the labels in the diagram: 1. Side plate; 2. Clamping plate; 3. Head cover; 4. Limiting plate; 5. Positioning block; 6. Stud; 7. Nut; 8. Servo motor; 9. Sprocket; 10. Chain; 11. Scraper; 12. Raised bar; 13. Bucket; 14. Feed inlet; 15. Sealing plate; 16. Bolt; 17. Connecting rod. Detailed Implementation
[0027] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.
[0028] Reference Figures 1-4 A low-residue scraper conveying device includes a side plate 1 and a head cover 3. A clamping plate 2 is fixedly installed on the outer side of the side plate 1. Two limiting plates 4 are symmetrically fixedly installed on the outer side of the head cover 3. A positioning block 5 is fixedly installed on the outer side of the head cover 3. The clamping plate 2 is inserted into the inner wall of the two limiting plates 4. A stud 6 is fixedly installed on the outer side of the clamping plate 2. A servo motor 8 is installed on the outer side of the clamping plate 2. A connecting rod 17 is fixedly connected to the power output shaft of the servo motor 8. Two sprockets 9 are fixedly installed on the outer edge of the connecting rod 17. A chain 10 is sleeved on the outer edge of the two sprockets 9. Multiple scrapers 11 are fixedly installed on the inner side of the chain 10. A protruding strip 12 is inserted into the inner wall of the scraper 11. A bucket 13 is fixedly installed on the outer side of the protruding strip 12. A feed inlet 14 is fixedly installed on the top of the head cover 3.
[0029] See Figure 3 The end of the stud 6 away from the clamping plate 2 is inserted into the inner wall of the positioning block 5. Two nuts 7 are threadedly connected to the outer edge of the stud 6, and the two nuts 7 are set on both sides of the positioning block 5. The head cover 3 is installed on one side of the clamping plate 2, so that the two limiting plates 4 can be used to position the clamping plate 2, ensuring that the head cover 3 can be installed on one side of the side plate 1 and will not easily fall off. The positioning block 5 is positioned by the two nuts 7, which can lock the clamping plate 2, ensuring that one side of the head cover 3 is tightly fitted with one side of the side plate 1.
[0030] See Figure 1 A sealing plate 15 is fixedly installed on the top of the side plate 1 by a number of symmetrically arranged bolts 16, so that the top of the side plate 1 can be sealed by the sealing plate 15, thereby ensuring the sealing of the inner cavity of the side plate 1 and preventing foreign objects from entering the inner cavity of the side plate 1 at will.
[0031] See Figure 1 The inner wall of the feed inlet 14 is fitted with a cover plate, which can be used to seal and protect the opening of the feed inlet 14 when feeding is not required.
[0032] See Figure 1 - Figure 3The outer side of the side plate 1 is fixedly provided with a support, the servo motor 8 is fixedly installed on the inner wall of the support, the inner wall of the clamping plate 2 is fixedly connected with the outer ring of a ball bearing, and the inner ring of the ball bearing is fixedly connected with the connecting rod 17, so that the servo motor 8 can be positioned, the stability of the servo motor 8 during operation is guaranteed, and the connecting rod 17 cannot easily deviate and swing when the servo motor 8 drives the connecting rod 17 to rotate.
[0033] Referring to Figure 2 and Figure 3 The inner cavity of the head cover 3 is in a rounded corner shape, so that the size of the discharge port of the head cover 3 can be increased, the scraper 11 has sufficient discharging area, the discharging efficiency is improved, and residues are reduced.
[0034] Referring to Figure 4 The top of the scraper 11 is provided with two convex grooves matched with the convex strips 12, the outer side of the dustpan 13 is fixedly provided with two convex strips 12, and the two convex strips 12 are matched and inserted into the inner walls of the two convex grooves, one dustpan 13 is arranged between every four scrapers 11, so that the installation and disassembly of the dustpan 13 can be conveniently realized, and then the dustpan 13 can be conveniently disassembled for cleaning and maintenance, and when there is accumulated material at the head or tail, the chain 10 drives the dustpan 13 to run to the accumulated material position of the head or tail, digs the accumulated material into the dustpan 13, and discharges the accumulated material to the rear of the head wheel, so that the accumulated material at the head and tail can be reduced.
[0035] Working principle: when the device is used, the servo motor 8 can be driven to drive the connecting rod 17 to rotate, then the connecting rod 17 drives the sprocket 9 to rotate, and then the chain 10 is driven to run, so that when there is accumulated material at the head or tail, the chain 10 drives the scraper 11 and the dustpan 13 to run to the accumulated material position of the head or tail, digs the accumulated material into the dustpan 13, and discharges the accumulated material to the rear of the head wheel, so that the accumulated material at the head and tail can be reduced, the nut 7 is removed, then the head cover 3 is moved to separate the clamping plate 2 from the inner walls of the two limiting plates 4, then the head cover 3 is separated from the side plate 1, so that the head cover 3 can be conveniently removed, and then the inner cavity of the head cover 3 can be conveniently cleaned.
[0036] In the description of the present application, it should be pointed out that the directions or position relationships indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like are based on the directions or position relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and cannot be understood as indicating or implying that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0037] In the description of the utility model, it is necessary to explain that, unless there is definite stipulation and limitation, the terms "mounts", "is provided with", "connects" and the like should be understood broadly, for example, "connects", can be fixedly connected, also can be detachably connected, or integrally connected;Can be mechanical connection, can also be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be the communication inside two elements.For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific conditions by the person skilled in the art.
[0038] The utility model has been described above in combination with specific embodiments, but the person skilled in the art should know that these descriptions are exemplary, and are not the limitation of the protection scope of the utility model.The person skilled in the art can make various modifications and changes to the utility model according to the spirit and principle of the utility model, and these modifications and changes are also within the scope of the utility model.
Claims
1. A low-residual en masse conveyor device comprising a side plate (1) and a head shield (3), characterized in that, The outer side of the side plate (1) is fixedly installed with a clamping plate (2), the outer side of the head cover (3) is symmetrically fixedly installed with two limiting plates (4), the outer side of the head cover (3) is fixedly installed with a positioning block (5), the clamping plate (2) is inserted into the inner wall of the two limiting plates (4), the outer side of the clamping plate (2) is fixedly installed with a stud (6), the outer side of the clamping plate (2) is installed with a servo motor (8), the power output shaft of the servo motor (8) is fixedly connected with a connecting rod (17), the outer edge of the connecting rod (17) is fixedly installed with two chain wheels (9), the outer edge of the two chain wheels (9) is sleeved with a chain (10), the inner side of the chain (10) is fixedly installed with a plurality of scrapers (11), the inner wall of the scraper (11) is inserted with a convex strip (12), the outer side of the convex strip (12) is fixedly installed with a dustpan (13), and the top of the head cover (3) is fixedly installed with a feeding port (14).
2. A low-residue en masse conveyor as claimed in claim 1, characterized in that The outer edge of the stud (6) is threadedly connected with two nuts (7), and the two nuts (7) are arranged on the two sides of the positioning block (5), and the head cover (3) is installed on one side of the clamping plate (2).
3. A low-residue en masse conveyor as claimed in claim 1, wherein, The top of the side plate (1) is fixedly installed with a sealing plate (15) through a plurality of symmetrically arranged bolts (16).
4. A low-residue en masse conveyor as claimed in claim 1, wherein, The inner wall of the feeding port (14) is installed with a cover plate.
5. A low-residue en masse conveyor as claimed in claim 1, wherein, The outer side of the side plate (1) is fixedly installed with a support, the servo motor (8) is fixedly installed on the inner wall of the support, the inner wall of the clamping plate (2) is fixedly connected with the outer ring of a ball bearing, and the inner ring of the ball bearing is fixedly connected with the connecting rod (17).
6. A low-residue en masse conveyor as claimed in claim 1, wherein, The inner cavity of the head cover (3) is in a rounded corner shape.
7. A low-residue en masse conveyor as claimed in claim 1, wherein, The top of the scraper (11) is provided with two convex grooves matched with the convex strip (12), the outer side of the dustpan (13) is fixedly installed with two convex strips (12), and the two convex strips (12) are matched and inserted into the inner wall of the two convex grooves, and the dustpan (13) is provided with one every four scrapers (11).