Separating type laminating mechanism

Abstract

The utility model discloses a separated laminating mechanism, which is characterized in that a bottom rack of a Y-axis linear module is fixed with a main table top of a lower rack combination, a laminating platform is fixed with a Y-axis moving table top of the Y-axis linear module, and the Y-axis moving table top moves back and forth along the Y-axis direction; the feeding combination is arranged on an extension line of the Y-axis linear module in the X-axis direction; the bottom camera is arranged between the Y-axis linear module and the feeding combination; a video acquisition mover module is installed on a first X-axis moving sliding block of the X-axis linear module, and a first lifting module and a second lifting module are installed on a second X-axis moving sliding block of the X-axis linear module. A first suction nozzle rotating motor is fixedly installed on the first lifting module, and a second suction nozzle rotating motor is fixedly installed on the second lifting module. According to the utility model, the separated laminating mechanism is adopted, so that materials can be taken during photographing, and back-photographing detection can be synchronously carried out during laminating, thereby greatly improving the production efficiency.

Description

TECHNICAL FIELD

[0001] The utility model belongs to industrial automation technical field, concretely is a kind of separate type laminating mechanism. BACKGROUND

[0002] With the rapid development of electronic products, the demand for flexible circuit boards is increasing, and the manufacturing speed is required to be faster and faster, and the labor cost is higher and higher. At present, most of the reinforcing sheet mounting head mechanisms in China are connected with optical cameras and mounting heads, which has the following shortcomings

[0003] 1. The photographing and suction head material taking can only be performed sequentially,

[0004] 2. The photographing affects the efficiency of laminating, and the back detection causes the laminating speed to be slow. INVENTION CONTENTS

[0005] In view of the problems in the background art, the utility model provides a kind of separate type laminating mechanism, technical scheme includes: lower rack combination, Y axis linear module, XZ axis gantry combination, feed combination and bottom camera, wherein the bottom rack of Y axis linear module is fixed with the main table surface of lower rack combination, laminating platform is fixed with the Y axis moving table surface of Y axis linear module, Y axis moving table surface moves back and forth along Y axis direction;Feed combination is arranged on the extension line of Y axis direction of Y axis linear module;The bottom camera fixed with main table surface is arranged in the middle of Y axis linear module and feed combination;

[0006] The feed combination includes: feed support, material taking table one and material taking table two, wherein the feed support is fixed with the main table surface, and the material taking table one and the material taking table two are installed above the feed support;

[0007] The XZ axis gantry combination includes: ring light source, light source emitter, optical CCD, video acquisition dynamic module, lifting module one, lifting module two, first suction nozzle electric heater, first suction nozzle, second suction nozzle, gantry support and second suction nozzle electric heater, wherein the lower end of gantry support is fixed on the main table surface, and the middle upper part of gantry support is provided with X axis linear module along X axis direction, wherein the X axis rack of X axis linear module is fixed with gantry support, the linear guide rail of X axis linear module is arranged along X axis direction, and the linear guide rail is fixed with X axis rack;First X axis moving slider and second X axis moving slider are installed on the linear guide rail through sliding connection, the first X axis moving slider is connected through the first X axis linear motor and linear guide rail, and the second X axis moving slider is connected through the second X axis linear motor and linear guide rail;Video acquisition dynamic module is installed on the first X axis moving slider of X axis linear module, and lifting module one and lifting module two are installed on the second X axis moving slider;

[0008] The camera base plate of the video acquisition sub-module is fixed with the first X-axis moving slide, and the video acquisition sub-module comprises the camera base plate, a ring-shaped light source, a light source emitter and an optical CCD, wherein the ring-shaped light source, the light source emitter and the optical CCD are fixed on the camera base plate, and the ring-shaped light source and the light source emitter are located directly below the optical CCD.

[0009] The first Z-axis moving platform of the first lifting module and the second Z-axis moving platform of the second lifting module are fixed with the second X-axis moving slide, and the first Z-axis moving platform of the first lifting module is fixed with a shell of a first suction nozzle rotating motor and a first shaft sleeve, and the second Z-axis moving platform of the second lifting module is fixed with a shell of a second suction nozzle rotating motor and a second shaft sleeve.

[0010] The first suction nozzle is connected with the power output shaft of the first suction nozzle rotating motor through a first suction nozzle rotating shaft and a first coupling, and the first suction nozzle rotating shaft is rotationally connected with the first shaft sleeve; the second suction nozzle is connected with the power output shaft of the second suction nozzle rotating motor through a second suction nozzle rotating shaft and a second coupling, and the second suction nozzle rotating shaft is rotationally connected with the second shaft sleeve; the first suction nozzle and the second suction nozzle are connected with a vacuum gas source through respective gas switches; the first suction nozzle is provided with a first suction nozzle electric heater, and the second suction nozzle is provided with a second suction nozzle electric heater.

[0011] The first suction nozzle electric heater and the second suction nozzle electric heater are connected with a current collector ring, and the second X-axis moving slide is fixed with a head-attached cooling fan, and the head-attached cooling fan faces the current collector ring.

[0012] The ring-shaped light source is a coaxial auxiliary light source of the optical CCD.

[0013] The first lifting module and the second lifting module are integrally fixed.

[0014] The beneficial effect of the present application is that the separate type laminating mechanism can take materials at the same time when taking photos, and can take photos and detect simultaneously when laminating, so that the laminating quality can be increased, and the laminating efficiency is not affected by the photo taking, so that the high-precision materials can be laminated after taking photos point by point, and the laminating time is not affected, and the production efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structure schematic view of the separate type laminating mechanism embodiment of the present application.

[0016] Figure 2 It is a structure schematic view of the XZ-axis gantry combination in the embodiment of the present application.

[0017] Figure 3 It is a structure schematic view of the feeding combination in the embodiment of the present application.

[0018] Wherein: 1-Underframe combination, 2-Y axis linear module, 3-XZ axis gantry combination, 4-Feeding combination, 5-Ring light source, 6-Light source emitter, 7-Optical CCD, 8-Video acquisition dynamic module, 9-First shaft sleeve, 10-Lifting module one, 11-Lifting module two, 12-First suction nozzle electric heater, 13-Head bonding heat dissipation fan, 14-First suction nozzle, 15-Second suction nozzle, 16-Gantry support, 17-Second suction nozzle electric heater, 18-Bonding platform, 19-Taking table one, 20-Taking table two, 21-Bottom camera, 22-Feeding support, 25-X axis linear module, 2504-Straight line guide rail, 24-Second shaft sleeve, 201-Bottom rack, 202-Y axis moving platform, 801-Camera base plate, 1001-First lifting rack, 1002-Second Z axis moving platform, 1101-Second lifting rack, 1102-Second Z axis moving platform, 901-First suction nozzle rotating motor, 902-First coupling, 2503-Second X axis moving slider, 2501-First X axis moving slider, 2502-X axis rack, 2401-Second suction nozzle rotating motor, 2402-Second coupling. DETAILED DESCRIPTION

[0019] The utility model will be further explained in detail in combination with the drawings.

[0020] As Figure 1 The utility model embodiment shown in the figure, including: underframe combination 1, Y axis linear module 2, XZ axis gantry combination 3, feeding combination 4 and bottom camera 21, wherein Y axis linear module 2's bottom rack 201 with underframe combination 1's main platform 101 fixed, bonding platform 18 with Y axis linear module 2's Y axis moving platform 202 fixed, Y axis moving platform reciprocating movement along Y axis direction, feeding combination 4 sets up on the extension of Y axis linear module 2's X axis direction, with the bottom camera 21 of main platform 101 fixed is set up in Y axis linear module 2 and the middle of feeding combination 4.

[0021] As Figure 3 Feeding combination 4 shown in the figure includes: feeding support 22, taking table one 19 and taking table two 20, wherein feeding support 22 with main platform 101 fixed, taking table one 19 and taking table two 20 are all installed in the top of feeding support 22,

[0022] As Figure 2The XZ axis gantry combination 3 shown includes: a ring light source 5, a light source emitter 6, an optical CCD 7, a video collection dynamic module 8, a lifting module one 10, a lifting module two 11, a first suction nozzle electric heater 12, a head sticking heat dissipation fan 13, a first suction nozzle 14, a second suction nozzle 15, a gantry support 16, and a second suction nozzle electric heater 17. The lower end of the gantry support 16 is fixed on the main table top 101. The middle upper part of the gantry support 16 is provided with an X axis linear module 25 in the X axis direction. The X axis table 2502 of the X axis linear module 25 is fixed with the gantry support 16. The linear guide rail 2504 of the X axis linear module 25 is arranged in the X axis direction and is fixed with the X axis table 2502. The first X axis moving slider 2501 and the second X axis moving slider 2503 are arranged on the linear guide rail 2504 through sliding connection. The first X axis moving slider 2501 is connected with the first X axis linear motor and the linear guide rail 2504 (dynamic seat). The second X axis moving slider 2503 is connected with the second X axis linear motor and the linear guide rail 2504 (dynamic seat). The first X axis linear motor and the second X axis linear motor drive the first X axis moving slider 2501 and the second X axis moving slider 2503 to slide along the track of the linear guide rail 2504 respectively.

[0023] The video collection dynamic module 8 is arranged on the first X axis moving slider 2501 of the X axis linear module 25. The lifting module one 10 and the lifting module two 11 are arranged on the second X axis moving slider 2503. The first X axis moving slider 2501 and the second X axis moving slider 2503 move back and forth along the linear guide rail 2504. When the optical CCD 7 on the video collection dynamic module 8 needs to work above the sticking platform 18, the lifting module one 10 and the lifting module two 11 move to the feeding combination 4 to suck the material. When the second X axis moving slider 2503 needs to move above the sticking platform 18, the first X axis moving slider 2501 moves to the end of the linear guide rail 2504, so that the two do not interfere with each other.

[0024] The camera substrate 801 of the video collection dynamic module 8 is fixed with the first X axis moving slider 2501. The video collection dynamic module 8 includes: the camera substrate 801, the ring light source 5, the light source emitter 6, and the optical CCD 7. The ring light source 5, the light source emitter 6, and the optical CCD 7 are all fixed on the camera substrate 801. The ring light source 5 and the light source emitter 6 are located directly below the optical CCD 7. In this embodiment, the ring light source 5 is a coaxial auxiliary light source of the optical CCD 7.

[0025] The head-attached heat dissipation fan 13, the first lifting rack 1001 of the first lifting module 10 and the second lifting rack 1101 of the second lifting module 11 are fixed with the second X-axis moving slider 2503, the first Z-axis moving platform 1002 of the first lifting module 10 is fixed with the shell of the first suction nozzle rotating motor 901 and the first shaft sleeve 9, and the second Z-axis moving platform 1102 of the second lifting module 11 is fixed with the shell of the second suction nozzle rotating motor 2401 and the second shaft sleeve 24;

[0026] The first suction nozzle 14 is connected with the power output shaft of the first suction nozzle rotating motor 901 through the first suction nozzle rotating shaft (not shown in the figure) and the first coupling 902, so that the first suction nozzle 14 can rotate circumferentially to adjust the orientation of the sucked accessories, and the first suction nozzle rotating shaft is rotationally connected with the first shaft sleeve 9.

[0027] The second suction nozzle 15 is connected with the power output shaft of the second suction nozzle rotating motor 2401 through the second suction nozzle rotating shaft (not shown in the figure) and the second coupling 2402, so that the second suction nozzle 15 can rotate circumferentially to adjust the orientation of the sucked accessories, and the second suction nozzle rotating shaft is rotationally connected with the second shaft sleeve 24.

[0028] The first suction nozzle 14 and the second suction nozzle 15 are connected with the vacuum gas source through respective gas switches; the first suction nozzle 14 is provided with the first suction nozzle electric heater 12, and the second suction nozzle 15 is provided with the second suction nozzle electric heater 17, which are used for heating the first suction nozzle 14 and the second suction nozzle 15; the first suction nozzle electric heater 12 and the second suction nozzle electric heater 17 are connected with the power source through the current collector ring, and the head-attached heat dissipation fan 13 faces the direction of the current collector ring.

[0029] In the embodiment, the first lifting rack 1001 of the first lifting module 10 and the second lifting rack 1101 of the second lifting module 11 are integrally fixed.

[0030] The working process of the utility model is as follows:

[0031] 1. Before the machine moves, the second suction nozzle 15, the first suction nozzle 14 and the adhering platform 18 are all heated to a specified temperature.

[0032] 2、Machine starts, the first X-axis linear motor in X-axis linear module 25 first drive first X-axis moving slider 2501 drive camera base plate 801 and optical CCD 7 in video acquisition mobile sub-module 8 move, make optical CCD 7 on the material on the platform 18 photograph and convert into the coordinate on XYZ coordinate system;While the second X-axis linear motor drive second X-axis moving slider 2503, lifting module one 10 and lifting module two 11 move to the feed group combination 4 above;Subsequently, the first Z-axis moving platform 1002 of lifting module one 10 and the second Z-axis moving platform 1102 of lifting module two 11 drop simultaneously, and the first suction nozzle 14 and the second suction nozzle 15 respectively take the suction nozzle 14 and the suction nozzle 15 on the material table one 19 and the material table two 20;

[0033] 3、When optical CCD 7 is photographed (annular light source 5 and light source emitter 6 are opened simultaneously), video acquisition mobile sub-module 8 moves to the leftmost of X-axis linear module 25;

[0034] When the second suction nozzle 15 and the first suction nozzle 14 are sucked to the accessory, the second X-axis moving slider 2503 moves to the direction of the platform 18, when the two suction nozzles (the second suction nozzle 15 and the first suction nozzle 14) pass through the bottom camera 21 below, the bottom camera 21 photographs the posture of the accessory sucked on the two suction nozzles, and adjusts the accessory orientation angle according to the photographing result.

[0035] 4、When the second suction nozzle 15 and the first suction nozzle 14 of mobile sub-module two 9 move to the above of the bonding position of the platform 18, and the material angle adjustment is completed, the second suction nozzle 15 and the first suction nozzle 14 are displaced downward (Z-axis direction) until the accessories on the second suction nozzle 15 and the first suction nozzle 14 are bonded with the accessories on the platform 18.

[0036] 5、The second suction nozzle 15 and the first suction nozzle 14 return to the material table one 19 and the material table two 20.

[0037] 6、The first X-axis linear motor in X-axis linear module 25 drives the first X-axis moving slider 2501 to drive the camera base plate 801 and the optical CCD 7 in the video acquisition mobile sub-module 8 to move, so that the optical CCD 7 detects the bonding quality by photographing the product bonded on the platform 18, and returns to step 2 for circulation.

[0038] In the whole working process, due to the problem of compact structure, the first suction nozzle electric heater 12 and the second suction nozzle electric heater 17 are relatively close to the corresponding current collecting ring, so the head cooling fan 13 is always turned on to reduce the temperature of the current collecting ring and prevent the damage of the current collecting ring caused by high temperature.

Claims

1. A split bonding mechanism, characterized in that, include: The assembly includes a lower frame assembly (1), a Y-axis linear module (2), an XZ-axis gantry assembly (3), a feeding assembly (4), and a bottom camera (21). The bottom platform (201) of the Y-axis linear module (2) is fixed to the main table (101) of the lower frame assembly (1), and the bonding platform (18) is fixed to the Y-axis moving table (202) of the Y-axis linear module (2). The Y-axis moving table moves back and forth along the Y-axis direction. The feeding assembly (4) is located on the extension line of the X-axis direction of the Y-axis linear module (2). The bottom camera (21), which is fixed to the main table (101), is located between the Y-axis linear module (2) and the feeding assembly (4). The feeding assembly (4) includes: a feeding bracket (22), a first feeding platform (19) and a second feeding platform (20), wherein the feeding bracket (22) is fixed to the main table (101), and the first feeding platform (19) and the second feeding platform (20) are both installed above the feeding bracket (22); The XZ-axis gantry assembly (3) includes: a ring light source (5), a light source emitter (6), an optical CCD (7), a video acquisition actuator module (8), a lifting module one (10), a lifting module two (11), a first suction nozzle electric heater (12), a head cooling fan (13), a first suction nozzle (14), a second suction nozzle (15), a gantry bracket (16), and a second suction nozzle electric heater (17). The lower end of the gantry bracket (16) is fixed on the main platform (101). An X-axis linear module (25) is installed on the upper middle part of the gantry bracket (16) along the X-axis direction. The X-axis frame (2502) of the X-axis linear module (25) is fixed to the gantry bracket (16). The linear guide rail of the X-axis linear module (25) is... (2504) is set along the X-axis direction, and the linear guide rail (2504) is fixed to the X-axis frame (2502); a first X-axis moving slider (2501) and a second X-axis moving slider (2503) are installed on the linear guide rail (2504) by sliding connection. The first X-axis moving slider (2501) is connected to the linear guide rail (2504) through the first X-axis linear motor, and the second X-axis moving slider (2503) is connected to the linear guide rail (2504) through the second X-axis linear motor; a video acquisition actuator module (8) is installed on the first X-axis moving slider (2501) of the X-axis linear module (25), and a lifting module one (10) and a lifting module two (11) are installed on the second X-axis moving slider (2503); The camera substrate (801) of the video acquisition moving module (8) is fixed to the first X-axis moving slider (2501). The video acquisition moving module (8) includes: camera substrate (801), ring light source (5), light source emitter (6) and optical CCD (7). The ring light source (5), light source emitter (6) and optical CCD (7) are all fixed on the camera substrate (801). The ring light source (5) and light source emitter (6) are located directly below the optical CCD (7). The first lifting platform (1001) of lifting module one (10) and the second lifting platform (1101) of lifting module two (11) are both fixed to the second X-axis moving slider (2503). The first Z-axis moving platform (1002) of lifting module one (10) is fixed with a housing and a first bushing (9) on which the first suction nozzle rotary motor (901) is installed. The second Z-axis moving platform (1102) of lifting module two (11) is fixed with a housing and a second bushing (24) on which the second suction nozzle rotary motor (2401) is installed. The first suction nozzle (14) is connected to the power output shaft of the first suction nozzle rotary motor (901) through the first suction nozzle rotating shaft and the first coupling (902), and the first suction nozzle rotating shaft is rotatably connected to the first bushing (9); the second suction nozzle (15) is connected to the power output shaft of the second suction nozzle rotary motor (2401) through the second suction nozzle rotating shaft and the second coupling (2402), and the second suction nozzle rotating shaft is rotatably connected to the second bushing (24); the first suction nozzle (14) and the second suction nozzle (15) are both connected to a vacuum gas source through their respective gas switches; the first suction nozzle (14) is equipped with a first suction nozzle electric heater (12), and the second suction nozzle (15) is equipped with a second suction nozzle electric heater (17).

2. The separable bonding mechanism according to claim 1, characterized in that, The first nozzle electric heater (12) and the second nozzle electric heater (17) are both connected to the collector ring. The second X-axis moving slider (2503) is fixedly installed with a head cooling fan (13) facing the collector ring.

3. The separable bonding mechanism according to claim 1, characterized in that, The ring light source (5) is a coaxial auxiliary light source for the optical CCD (7).

4. The separable bonding mechanism according to claim 1, characterized in that, The first lifting platform (1001) of the lifting module one (10) and the second lifting platform (1101) of the lifting module two (11) are integrally fixed together.

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