Double-glass sheet combining device for photovoltaic module
By introducing a correction structure and pressure switch into the double-glass lamination device for photovoltaic modules, automated glass sheet correction and positioning were achieved, solving the problems of glass sheet tilting and misalignment, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202422978111.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing photovoltaic module double-glass lamination devices suffer from glass sheet tilting and non-overlapping when the vacuum suction cup adsorption device malfunctions, requiring manual repositioning, which is labor-intensive and inconvenient.
A device comprising a base, a correction structure, and a pressure switch was designed. The device uses a motor and an electric push rod to control the horizontal and vertical clamps to correct and limit the glass. The pressure switch controls the start and stop of the motor and push rod to avoid problems such as glass tilting and misalignment.
It improves the bonding efficiency of glass sheets, reduces the trouble of manual correction, avoids problems such as glass sheet breakage and misalignment, and improves production efficiency.
Smart Images
Figure CN223639619U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic module processing technical field, especially relates to a double glass laminating device for photovoltaic module. BACKGROUND
[0002] The double glass laminating device for photovoltaic module is a professional equipment for photovoltaic industry, which is mainly used for accurately and efficiently laminating two glass sheets and intermediate materials such as solar cell sheets, so as to manufacture double glass photovoltaic modules.
[0003] The vacuum suction cup suction hanger is used for suctioning the upper glass sheet and completing the placement and overlap between the upper glass sheet and the lower glass sheet.
[0004] The pressure lamination mechanism provides stable pressure through a hydraulic or pneumatic device, so that the upper and lower glass sheets and the intermediate material are laminated.
[0005] The base is used for bearing the lower glass sheet and the upper glass sheet and providing a stable working environment to assist the vacuum suction cup suction hanger to complete the placement and overlap between the upper glass sheet and the lower glass sheet.
[0006] When the existing device is used, the vacuum suction cup suction hanger places the lower glass sheet and the upper glass sheet, which is usually controlled by the vacuum suction cup suction hanger alone. UTILITY MODEL CONTENTS
[0007] In view of the deficiencies of the prior art, the utility model provides a double glass laminating device for photovoltaic module, which solves the technical problem of inconvenient use of the existing device.
[0008] To achieve the above purpose, the utility model is implemented by the following technical scheme:
[0009] A double glass laminating device for photovoltaic module includes a base, a recess is formed in the base, a plurality of storage roller groups are arranged in the recess, a motor is fixedly installed on the sidewall of the base, and the output shaft of the motor is rotatably installed on the base.
[0010] A correction structure is fixedly installed on the output shaft of the motor.
[0011] The correction structure comprises a bidirectional screw rod, the bidirectional screw rod is located inside a groove, the bidirectional screw rod is rotationally installed with a base, a first T-shaped transmission block is symmetrically screw-threadedly installed on the circumferential surface of the bidirectional screw rod, two first T-shaped transmission blocks are both partially parallel to the upper vertexes of the roller wheels of the roller wheel set, first through grooves are symmetrically and internally formed in the two first T-shaped transmission blocks, first sliding blocks are slidably installed in the two first through grooves, a horizontal clamping plate is fixedly installed between the two first sliding blocks, first pressure switches are fixedly and internally installed in the two first T-shaped transmission blocks, and the probes of the two first pressure switches are fixedly installed with the horizontal clamping plate.
[0012] Preferably, limit grooves are symmetrically formed in the base, the two limit grooves are located on both sides of the groove, limit blocks are symmetrically and fixedly installed at the lower ends of the two first T-shaped transmission blocks, and each limit block is slidably installed inside a limit groove.
[0013] Preferably, electric push rods are symmetrically and fixedly installed inside the groove, the two electric push rods are located on the inner sides of the first T-shaped transmission blocks, the two electric push rods are located between the roller wheel sets, second T-shaped transmission blocks are fixedly installed on the output shafts of the two electric push rods, and the two second T-shaped transmission blocks are both partially parallel to the upper vertexes.
[0014] Preferably, second through grooves are symmetrically formed in the two second T-shaped transmission blocks, second sliding blocks are slidably installed in the two second through grooves, a vertical clamping plate is fixedly installed between the two second sliding blocks, second pressure switches are fixedly and internally installed in the two second T-shaped transmission blocks, and the probes of the two second pressure switches are fixedly installed with the vertical clamping plate.
[0015] Compared with the prior art, the scheme has the following beneficial effects:
[0016] In the utility model, through setting up the correction structure, the staff can control the horizontal clamping plate and the vertical clamping plate to correct the four side walls of the lower photovoltaic glass and the upper photovoltaic glass by starting the motor and the electric push rod, thereby avoiding the problem that manual correction is troublesome, and improving the efficiency.
[0017] In the utility model, by setting up the first pressure switch and the second pressure switch on the first T-shaped transmission block and the second T-shaped transmission block respectively, when the staff controls the first T-shaped transmission block and the second T-shaped transmission block to limit and clamp the glass horizontally and vertically, the electric push rod and the motor can be closed in time by the force generated when the glass is clamped by the first pressure switch and the second pressure switch, thereby avoiding the problem that the upper photovoltaic glass and the lower photovoltaic glass are broken or do not complete the coincidence due to the fact that the electric push rod and the motor do not stop in time. BRIEF DESCRIPTION OF DRAWINGS
[0018] The above description is only a summary of the technical scheme of the present application. In order to more clearly understand the technical means of the present application, and can be implemented in accordance with the content of the specification, the following is a preferred embodiment of the present application and the accompanying drawings are described in detail as follows.
[0019] Figure 1 It is a perspective view of the present application;
[0020] Figure 2 It is an exploded structural view of the present application;
[0021] Figure 3 It is an exploded structural view of the electric push rod connection of the present application;
[0022] Figure 4 It is an exploded structural view of the base connection of the present application;
[0023] Figure 5 It is an exploded structural view of the first T-shaped transmission block connection of the present application.
[0024] Legend: 11, base; 12, groove; 13, storage roller set; 14, motor; 15, bidirectional screw; 16, first T-shaped transmission block; 17, first through slot; 18, first sliding block; 19, transverse clamping plate; 21, first pressure switch; 22, limiting groove; 23, limiting block; 24, electric push rod; 25, second T-shaped transmission block; 26, second through slot; 27, second sliding block; 28, longitudinal clamping plate; 29, second pressure switch. DETAILED DESCRIPTION
[0025] The present application provides a kind of double glass combined sheet device for photovoltaic module, effectively solve the technical problem of inconvenient use of existing device, by setting correction structure, so that staff can control transverse clamping plate and longitudinal clamping plate to correct the four peripheral side walls of lower photovoltaic glass and upper photovoltaic glass by starting motor and electric push rod, to avoid the problem that manual correction is more troublesome, improve efficiency, and by setting first pressure switch and second pressure switch on first T-shaped transmission block and second T-shaped transmission block respectively, so that staff controls first T-shaped transmission block and second T-shaped transmission block to limit and clamp glass in transverse and longitudinal direction, by the force generated when first pressure switch and second pressure switch clamp glass, to control electric push rod and motor to close in time, to avoid the problem that upper photovoltaic glass and lower photovoltaic glass are broken or not overlapped due to electric push rod and motor not stopping in time.
[0026] EMBODIMENT
[0027] As Figure 1 - Figure 5As shown, the technical solution in this application embodiment effectively solves the technical problem of inconvenience in using existing devices. The overall idea is as follows:
[0028] To address the problems existing in the prior art, this utility model provides a double-glass lamination device for photovoltaic modules, including a base 11, a groove 12 is provided inside the base 11, multiple sets of placement rollers 13 are provided inside the groove 12, and a motor 14 is fixedly installed on the side wall of the base 11, with the output shaft of the motor 14 rotatably mounted with the base 11.
[0029] A correction structure is fixedly installed on the output shaft of motor 14;
[0030] The straightening structure includes a bidirectional lead screw 15, which is located inside a groove 12 and is rotatably mounted to a base 11. Two first T-shaped transmission blocks 16 are symmetrically threaded onto the circumferential surface of the bidirectional lead screw 15. Each of the two first T-shaped transmission blocks 16 is partially parallel to the upper apex of the rollers in the roller assembly 13. Each of the two first T-shaped transmission blocks 16 has a symmetrically through-hole first slot 17. Each of the two first through-holes 17 has a first slider 18 slidably mounted inside it. A transverse clamping plate 19 is fixedly mounted between each of the two first sliders 18. Each of the T-shaped transmission blocks 16 has a first pressure switch 21 embedded and fixedly installed inside. The probes of the two first pressure switches 21 are fixedly installed with the transverse clamping plate 19. The operator can turn on the motor 14, which will drive the bidirectional lead screw 15 to rotate and generate threaded transmission with the first T-shaped transmission blocks 16, so that the two first T-shaped transmission blocks 16 move closer to each other. At this time, the movement of the first T-shaped transmission blocks 16 will drive the limiting block 23 to slide inside the limiting groove 22. At the same time, the transverse clamping plate 19 clamps the transverse position of the glass and overlaps it laterally.
[0031] The base 11 has symmetrically provided limiting grooves 22 inside. Both limiting grooves 22 are located on both sides of the groove 12. The lower ends of the two first T-shaped transmission blocks 16 are symmetrically fixed with limiting blocks 23. Each limiting block 23 is slidably installed inside the limiting groove 22. By setting the limiting groove 22, when the first T-shaped transmission block 16 moves, it can drive the limiting block 23 to slide inside the limiting groove 22, thereby providing additional limiting and increasing stability.
[0032] The electric push rod 24 is symmetrically and fixedly installed inside the recess 12, both of the electric push rods 24 are located on the inner side of the first T-shaped transmission block 16, both of the electric push rods 24 are located between the storage roller groups 13, the output shafts of both of the electric push rods 24 are fixedly installed with the second T-shaped transmission block 25, both of the second T-shaped transmission blocks 25 are partially parallel to the upper vertex, both of the second T-shaped transmission blocks 25 are symmetrically and internally provided with the second through groove 26, both of the second through grooves 26 are internally and slidably installed with the second sliding block 27, both of the second sliding blocks 27 are fixedly installed with the longitudinal clamping plate 28, both of the second T-shaped transmission blocks 25 are fixedly and embeddedly installed with the second pressure switch 29, the probes of both of the second pressure switches 29 are fixedly installed with the longitudinal clamping plate 28, if the staff finds that the upper photovoltaic glass is not overlapped with the lower photovoltaic glass, at this time, the staff can start the electric push rod 24, so that the output shafts of both of the electric push rods 24 are simultaneously contracted to the inner side, and the second T-shaped transmission block 25 and the longitudinal clamping plate 28 are pulled to move together, so that the two longitudinal clamping plates 28 and the second T-shaped transmission block 25 can clamp and limit the two photovoltaic glasses, avoiding the longitudinal movement of the glass, and by respectively arranging the first pressure switch 21 and the second pressure switch 29 on the first T-shaped transmission block 16 and the second T-shaped transmission block 25, when the staff controls the first T-shaped transmission block 16 and the second T-shaped transmission block 25 to clamp and limit the glass in the horizontal and longitudinal directions, the power generated when the glass is clamped by the first pressure switch 21 and the second pressure switch 29 can be used to timely control the electric push rod 24 and the motor 14 to be closed, so that the problem that the upper photovoltaic glass and the lower photovoltaic glass are broken or not overlapped due to the failure of the electric push rod 24 and the motor 14 to be stopped in time can be avoided.
[0033] Working principle:
[0034] Firstly, in use, the staff can first use the external vacuum suction cup to suction the lifting tool to transport the lower photovoltaic glass to the recess 12, then the staff can lay a layer of photovoltaic module composed of solar cell, encapsulating adhesive film and other materials on the lower photovoltaic glass, then the staff can control the lifting tool to move the upper photovoltaic glass to the lower photovoltaic glass, so as to complete the placement and auxiliary lamination, then if the staff finds that the upper photovoltaic glass is not overlapped with the lower photovoltaic glass, at this time, the staff can start the electric push rod 24, so that the output shafts of both of the electric push rods 24 are simultaneously contracted to the inner side, and the second T-shaped transmission block 25 and the longitudinal clamping plate 28 are pulled to move together, so that the two longitudinal clamping plates 28 and the second T-shaped transmission block 25 can clamp and limit the two photovoltaic glasses, avoiding the longitudinal movement of the glass.
[0035] Second, the staff can then open the motor 14, so that the motor 14 driven bidirectional screw rod 15 rotation and with the first T-shaped block 16 threaded transmission, so that the two first T-shaped block 16 close to each other, the first T-shaped block 16 at this time the movement will drive the limiting block 23 in the limiting groove 22 inside the sliding, at the same time, the transverse clamping plate 19 on the glass of the lateral position clamping, and due to the previous longitudinal limit, so as to ensure the lower photovoltaic glass and the upper photovoltaic glass between the four side walls in the state of overlap, after the adjustment is completed, at this time the staff can open the spreader driven pressure bonding mechanism for the lower photovoltaic glass and the upper photovoltaic glass auxiliary fixed bonding;
[0036] Third, by setting the first pressure switch 21 and the second pressure switch 29 on the first T-shaped block 16 and the second T-shaped block 25 respectively, so that the staff control the first T-shaped block 16 and the second T-shaped block 25 to the glass for lateral and longitudinal limit clamping, through the first pressure switch 21 and the second pressure switch 29 when the glass is clamped the power generated to control the electric push rod 24 and the motor 14 to close in time, thereby can avoid the electric push rod 24 and the motor 14 without timely stop caused by the upper photovoltaic glass and the lower photovoltaic glass caused by the problem of fracture or not completed coincidence.
[0037] Finally, it should be noted that: obviously, the above examples are only for the purpose of clearly illustrating the utility model made, and not limited to the implementation. For those skilled in the art, on the basis of the above description can also be made in other different forms of changes or variations. Here do not need to and can not all the implementation of the exhaust. The resulting obvious changes or variations still within the scope of the utility model.
Claims
1. A double-glass laminated sheet device for a photovoltaic module, comprising a base (11), a recess (12) is formed inside the base (11), and a plurality of groups of storage roller sets (13) are arranged inside the recess (12), characterized in that, The motor (14) is fixedly installed on the sidewall of the base (11), and the output shaft of the motor (14) is rotatably installed with the base (11); The output shaft of the motor (14) is fixedly installed with a correction structure; The correction structure comprises a bidirectional screw rod (15), which is located in the groove (12) and is rotatably installed with the base (11); the circumferential surface of the bidirectional screw rod (15) is symmetrically provided with a first T-shaped transmission block (16); the two first T-shaped transmission blocks (16) are both partially parallel to the upper vertex of the roller of the roller group (13); the two first T-shaped transmission blocks (16) are both symmetrically provided with a first through groove (17) inside; the two first through grooves (17) are both slidably installed with a first sliding block (18); the two first sliding blocks (18) are both fixedly installed with a transverse clamping plate (19); the two first T-shaped transmission blocks (16) are both embeddedly fixedly installed with a first pressure switch (21).
2. A dual glass laminate for a photovoltaic module as defined in claim 1, wherein, The probes of the two first pressure switches (21) are both fixedly installed with the transverse clamping plate (19); the base (11) is symmetrically provided with a limiting groove (22) inside; Among them, the two limiting grooves (22) are both located on both sides of the groove (12); the lower end of the two first T-shaped transmission blocks (16) is both symmetrically fixedly installed with a limiting block (23); each limiting block (23) is slidably installed inside the limiting groove (22).
3. A dual glass laminate for a photovoltaic module as defined in claim 2, wherein, The groove (12) is symmetrically fixedly installed with an electric push rod (24) inside; Among them, the two electric push rods (24) are both located on the inner side of the first T-shaped transmission block (16).
4. A dual glass laminate for a photovoltaic module as defined in claim 3, wherein, The two electric push rods (24) are both located between the roller groups (13); the output shaft of the two electric push rods (24) is both fixedly installed with a second T-shaped transmission block (25); Among them, the two second T-shaped transmission blocks (25) are both partially parallel to the upper vertex.
5. A dual glass laminate for a photovoltaic module as defined in claim 4, wherein, The two second T-shaped transmission blocks (25) are both symmetrically provided with a second through groove (26) inside; the two second through grooves (26) are both slidably installed with a second sliding block (27); Among them, the two second sliding blocks (27) are both fixedly installed with a longitudinal clamping plate (28).
6. A dual glass laminate for a photovoltaic module as defined in claim 5, wherein The two second T-shaped transmission blocks (25) are both embeddedly fixedly installed with a second pressure switch (29); Among them, the probes of the two second pressure switches (29) are both fixedly installed with the longitudinal clamping plate (28).