Aluminum ingot casting machine
By incorporating a stirring and damping mechanism into the designed aluminum ingot casting machine, the problem of aluminum molten material settling in the aluminum molten tank was solved, achieving uniform distribution and stability of the aluminum molten material, as well as the stability of the aluminum ingot mold and the aluminum ingot casting process. This improved the stability and quality of the aluminum ingots cast by the aluminum ingot casting machine.
Patent Information
- Application Number
- CN202422983239.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing aluminum ingot casting machines often fail to effectively address the problem of uneven distribution and mixing of molten aluminum during the casting process. This leads to sedimentation of the molten aluminum in the casting tank, affecting the quality of the finished aluminum ingots.
An aluminum ingot casting machine was designed, comprising a stirring mechanism and a shock absorption mechanism. Through the cooperation of an electric heating tube, an inclined pressing block, a discharge pipe, a mounting column, a mounting plate, a motor, a rotating shaft, a stirring rod, a pressing rod, a limiting column, a limiting block, and a spring, the stirring rod reciprocates up and down during rotation to prevent the aluminum liquid from settling. At the same time, through the cooperation of a conveyor belt, an aluminum ingot mold, a damping plate, a rubber pad, and a spring, shock absorption protection is provided to ensure the stability of the aluminum ingot mold during movement.
It achieves uniform stirring of molten aluminum, prevents sedimentation, improves the quality of finished aluminum ingots, and stabilizes the movement of the aluminum ingot mold through a shock-absorbing mechanism, thereby enhancing the overall effect of aluminum ingot casting.
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Figure CN223642738U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting machine technology, specifically to an aluminum ingot casting machine. Background Technology
[0002] Casting is a process in which solid metal is melted into liquid and poured into a mold of a specific shape, and then allowed to solidify. The metals cast are usually copper, iron, aluminum, tin, lead, etc. The materials for ordinary molds are raw sand, clay, water glass, resin and other auxiliary materials. Casting machines are required when manufacturing aluminum ingots.
[0003] According to the aluminum ingot casting machine with a shock-absorbing structure disclosed in patent publication number CN 221209817 U, the device can protect the aluminum ingot mold from shock and facilitate the automatic control of aluminum liquid feeding, solving the problem that most existing aluminum ingot casting machines are not convenient for uniform distribution of aluminum liquid; however, the device cannot stir the aluminum liquid tank, and the aluminum liquid is prone to sedimentation in the aluminum liquid tank during the casting process, which affects the quality of the subsequent aluminum ingot finished product.
[0004] To address this issue, we propose an aluminum ingot casting machine. Utility Model Content
[0005] The purpose of this invention is to provide an aluminum ingot casting machine that solves the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an aluminum ingot casting machine, including a conveying device;
[0007] The aluminum liquid tank is fixedly installed on the upper part of the conveying device by a fixing column;
[0008] A cover installed on the top of the aluminum liquid tank;
[0009] The connecting component is provided on the upper part of the conveying device. The connecting component includes a stirring mechanism provided on the upper part of the conveying device. A shock-absorbing mechanism is provided on the upper part of the conveying device. The tank cover is detachably connected to the aluminum liquid tank. A feed pipe is provided on the upper part of the tank cover.
[0010] Preferably, the stirring mechanism includes an electric heating tube fixedly installed inside the aluminum liquid tank, a sloped pressing block fixedly connected to the bottom of the tank cover, a discharge pipe connected to the bottom of the aluminum liquid tank, an electrically controlled valve at the lower part of the discharge pipe, a mounting column movably connected inside the tank cover, a mounting plate fixedly installed on the top of the mounting column, a motor fixedly installed on the upper part of the mounting plate, a rotating shaft fixedly connected to the output end of the motor, a stirring rod fixedly connected to the outer wall of the rotating shaft, a pressing rod fixedly connected to the outer wall of the rotating shaft via a connecting rod, a limiting column fixedly connected to the upper part of the tank cover, a limiting block fixedly connected to the top of the limiting column, and a first spring fixedly connected to the upper part of the tank cover.
[0011] Preferably, the shock absorption mechanism includes a conveyor belt rotatably connected inside the conveying device, an aluminum ingot mold is provided on the upper part of the conveyor belt, a damping plate is fixedly connected to the upper part of the conveyor belt, a rubber pad is fixedly installed on one side of the damping plate, and a second spring is fixedly connected to the side of the damping plate near the rubber pad.
[0012] Preferably, the rotating shaft is rotatably connected to the mounting column via a bearing, and the top of the first spring is fixedly connected to the mounting plate. Through the cooperation of the heating element, inclined pressing block, discharge pipe, mounting column, mounting plate, motor, rotating shaft, stirring rod, pressing rod, limiting column, limiting block, and first spring, the stirring rod fixedly connected to the outer wall of the rotating shaft can reciprocate up and down during rotation, thereby fully stirring the aluminum liquid in the aluminum liquid tank, thus preventing the aluminum liquid from settling inside. By stirring the aluminum liquid, the aluminum liquid in the aluminum liquid tank can be made more uniform, thereby improving the quality of the cast aluminum ingots.
[0013] Preferably, the mounting plate is slidably connected to the outer wall of the limiting post, and the first spring is sleeved on the outside of the limiting post.
[0014] Preferably, the end of the second spring away from the damping plate is fixedly connected to the rubber pad. Through the cooperation of the conveyor belt, aluminum ingot mold, damping plate, rubber pad, and second spring, the two sides of the aluminum ingot mold can be limited. When the conveyor belt drives the aluminum ingot mold to move, the rubber pad is compressed and vibrates relative to the damping plate. The deformation of the second spring and the damping plate play a role in shock absorption and protection for the aluminum ingot mold, thereby making the aluminum ingot mold more stable during movement.
[0015] Preferably, there are several damping plates, arranged in pairs and distributed at equal intervals on the upper part of the conveyor belt.
[0016] This utility model provides an aluminum ingot casting machine. The aluminum ingot casting machine has the following beneficial effects:
[0017] (1) The aluminum ingot casting machine is equipped with a stirring mechanism. Under the action of the electric heating tube, inclined pressure block, discharge pipe, mounting column, mounting plate, motor, rotating shaft, stirring rod, pressure rod, limiting column, limiting block and first spring, the stirring rod fixedly connected to the outer wall of the rotating shaft can move up and down during the rotation process, so as to fully stir the aluminum liquid in the aluminum liquid tank, thereby preventing the aluminum liquid from settling inside. By stirring the aluminum liquid, the aluminum liquid in the aluminum liquid tank can be more uniform, thereby making the cast aluminum ingots of better quality.
[0018] (2) The aluminum ingot casting machine, by setting a shock absorption mechanism, can limit the two sides of the aluminum ingot mold under the action of the conveyor belt, aluminum ingot mold, damping plate, rubber pad, and second spring. When the conveyor belt drives the aluminum ingot mold to move, the rubber pad is compressed and vibrates relative to the damping plate. The deformation of the second spring and the damping plate play a shock absorption and protection role for the aluminum ingot mold, thereby making the aluminum ingot mold more stable during the movement. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the overall cross-sectional structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the stirring mechanism of this utility model;
[0022] Figure 4 This is a partial structural diagram of the stirring mechanism of this utility model;
[0023] Figure 5 This is a schematic diagram of the shock absorption mechanism of this utility model;
[0024] In the diagram: 1. Conveying device; 2. Aluminum liquid tank; 3. Connecting assembly; 31. Stirring mechanism; 311. Heating element; 312. Inclined pressing block; 313. Discharge pipe; 314. Mounting column; 315. Mounting plate; 316. Motor; 317. Rotating shaft; 318. Stirring rod; 319. Pressing rod; 3110. Limiting column; 3111. Limiting block; 3112. First spring; 32. Shock absorption mechanism; 321. Conveyor belt; 322. Aluminum ingot mold; 323. Damping plate; 324. Rubber pad; 325. Second spring; 4. Tank cover. Detailed Implementation
[0025] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings.
[0026] Example 1
[0027] like Figure 1-5 As shown, this utility model provides a technical solution: an aluminum ingot casting machine, including a conveying device 1, an aluminum liquid tank 2 fixedly installed on the upper part of the conveying device 1 by a fixing column, a tank cover 4 set on the upper part of the aluminum liquid tank 2, and a connecting assembly 3 set on the upper part of the conveying device 1. The connecting assembly 3 includes a stirring mechanism 31 set on the upper part of the conveying device 1, a shock-absorbing mechanism 32 set on the upper part of the conveying device 1, the tank cover 4 being detachably connected to the aluminum liquid tank 2, a feed pipe being connected to the upper part of the tank cover 4, the stirring mechanism 31 including an electric heating tube 311 fixedly installed inside the aluminum liquid tank 2, and a sloped pressing block 312 fixedly connected to the bottom of the tank cover 4. The bottom of the box 2 is connected to a discharge pipe 313, and an electric control valve is installed at the lower part of the discharge pipe 313. The box cover 4 is movably connected to a mounting column 314. A mounting plate 315 is fixedly installed on the top of the mounting column 314. A motor 316 is fixedly installed on the upper part of the mounting plate 315. A rotating shaft 317 is fixedly connected to the output end of the motor 316. A stirring rod 318 is fixedly connected to the outer wall of the rotating shaft 317. A pressing rod 319 is fixedly connected to the outer wall of the rotating shaft 317 through a connecting rod. A limiting column 3110 is fixedly connected to the upper part of the box cover 4. A limiting block 3111 is fixedly connected to the top of the limiting column 3110. A first spring 3112 is fixedly connected to the upper part of the box cover 4.
[0028] In this embodiment, the rotating shaft 317 is rotatably connected to the mounting column 314 via a bearing, and the top end of the first spring 3112 is fixedly connected to the mounting plate 315. Through the cooperation of the heating tube 311, the inclined pressing block 312, the discharge pipe 313, the mounting column 314, the mounting plate 315, the motor 316, the rotating shaft 317, the stirring rod 318, the pressing rod 319, the limiting column 3110, the limiting block 3111, and the first spring 3112, the stirring rod 318, which is fixedly connected to the outer wall of the rotating shaft 317, can reciprocate up and down during the rotation process, thereby fully stirring the aluminum liquid in the aluminum liquid tank 2, thus preventing the aluminum liquid from settling inside. By stirring the aluminum liquid, the aluminum liquid in the aluminum liquid tank 2 can be made more uniform, thereby improving the quality of the cast aluminum ingots.
[0029] Furthermore, the mounting plate 315 is slidably connected to the outer wall of the limiting post 3110, and the first spring 3112 is sleeved on the outside of the limiting post 3110.
[0030] In use, the device transports molten aluminum from the aluminum liquid tank 2 to the aluminum ingot mold 322 via an electrically controlled valve and discharge pipe 313. After cooling, the molten aluminum forms an aluminum ingot. The heating element 311 heats the molten aluminum in the aluminum liquid tank 2 to prevent solidification. Simultaneously, a motor 316 drives a rotating shaft 317, causing the stirring rod 318, fixed to the outer wall of the shaft 317, to rotate synchronously, thus providing initial stirring of the molten aluminum. The rotation of the discharge pipe 313 causes the pressing rod 319 to press against the inclined pressing block 312. Since the rotating shaft 317 is rotatably connected to the mounting column 314 via bearings, when the pressing rod 319 presses against the inclined pressing block 312... When pressed, the mounting column 314 and the box cover 4 can slide relative to each other, thereby allowing the mounting plate 315 fixedly connected to the top of the mounting column 314 to move synchronously. This causes the first spring 3112 to deform. Under the action of the elastic force of the first spring 3112, the mounting column 314 and the rotating shaft 317 can move up and down in the aluminum liquid tank 2. This allows the stirring rod 318 fixedly connected to the outer wall of the rotating shaft 317 to move up and down during rotation, thereby fully stirring the aluminum liquid in the aluminum liquid tank 2 and preventing the aluminum liquid from settling. By stirring the aluminum liquid, the aluminum liquid in the aluminum liquid tank 2 can be made more uniform, thereby improving the quality of the cast aluminum ingots.
[0031] Example 2
[0032] Based on Example 1, a preferred embodiment of the aluminum ingot casting machine provided by this utility model is as follows: Figures 1 to 5 As shown: The shock absorption mechanism 32 includes a conveyor belt 321 rotatably connected inside the conveying device 1. An aluminum ingot mold 322 is provided on the upper part of the conveyor belt 321. A damping plate 323 is fixedly connected to the upper part of the conveyor belt 321. A rubber pad 324 is fixedly installed on one side of the damping plate 323. A second spring 325 is fixedly connected to the side of the damping plate 323 near the rubber pad 324.
[0033] In this embodiment, the end of the second spring 325 away from the damping plate 323 is fixedly connected to the rubber pad 324. Through the cooperation of the conveyor belt 321, the aluminum ingot mold 322, the damping plate 323, the rubber pad 324, and the second spring 325, the two sides of the aluminum ingot mold 322 can be limited. When the conveyor belt 321 drives the aluminum ingot mold 322 to move, the rubber pad 324 is compressed and vibrates relative to the damping plate 323. The deformation of the second spring 325 and the damping plate 323 play a shock-absorbing and protective role for the aluminum ingot mold 322, thereby making the aluminum ingot mold 322 more stable during movement.
[0034] Furthermore, there are several damping plates 323, arranged in pairs and equidistantly distributed on the upper part of the conveyor belt 321.
[0035] When the conveyor belt 321 conveys the aluminum ingot mold 322, the aluminum ingot mold 322 is prone to vibration. The aluminum ingot mold 322 will first come into contact with the rubber pad 324. The rubber pad 324 can play an anti-slip role, which can make the aluminum ingot mold 322 more stable during movement. At the same time, when the aluminum ingot mold 322 and the rubber pad 324 press against each other, the second spring 325 can deform, and under the action of the damping plate 323, it can play a shock absorption protection role for the aluminum ingot mold 322, thus making the aluminum ingot mold 322 more stable during movement.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An aluminum ingot casting machine, comprising a conveying device (1); The aluminum liquid tank (2) is fixedly installed on the upper part of the conveying device (1) by a fixing column; A cover (4) is installed on the upper part of the aluminum liquid tank (2); And a connecting assembly (3) disposed on the upper part of the conveying device (1), characterized in that: The connecting assembly (3) includes a stirring mechanism (31) disposed on the upper part of the conveying device (1), a shock-absorbing mechanism (32) disposed on the upper part of the conveying device (1), the box cover (4) is detachably connected to the aluminum liquid tank (2), and a feed pipe is provided on the upper part of the box cover (4).
2. The aluminum ingot casting machine according to claim 1, characterized in that: The stirring mechanism (31) includes an electric heating tube (311) fixedly installed inside the aluminum liquid tank (2). A sloped pressing block (312) is fixedly connected to the bottom of the tank cover (4). A discharge pipe (313) is connected to the bottom of the aluminum liquid tank (2). An electric control valve is installed at the lower part of the discharge pipe (313). An installation column (314) is movably connected inside the tank cover (4). An installation plate (315) is fixedly installed on the top of the installation column (314). The upper part of the installation plate (315) is fixedly mounted. The box is equipped with a motor (316), the output end of which is fixedly connected to a rotating shaft (317). A stirring rod (318) is fixedly connected to the outer wall of the rotating shaft (317). A pressing rod (319) is fixedly connected to the outer wall of the rotating shaft (317) via a connecting rod. A limiting post (3110) is fixedly connected to the upper part of the box cover (4). A limiting block (3111) is fixedly connected to the top of the limiting post (3110). A first spring (3112) is fixedly connected to the upper part of the box cover (4).
3. The aluminum ingot casting machine according to claim 1, characterized in that: The shock absorption mechanism (32) includes a conveyor belt (321) rotatably connected inside the conveying device (1). An aluminum ingot mold (322) is provided on the upper part of the conveyor belt (321). A damping plate (323) is fixedly connected to the upper part of the conveyor belt (321). A rubber pad (324) is fixedly installed on one side of the damping plate (323). A second spring (325) is fixedly connected to the side of the damping plate (323) near the rubber pad (324).
4. The aluminum ingot casting machine according to claim 2, characterized in that: The rotating shaft (317) is rotatably connected to the mounting column (314) via a bearing, and the top end of the first spring (3112) is fixedly connected to the mounting plate (315).
5. The aluminum ingot casting machine according to claim 2, characterized in that: The mounting plate (315) is slidably connected to the outer wall of the limiting post (3110), and the first spring (3112) is sleeved on the outside of the limiting post (3110).
6. The aluminum ingot casting machine according to claim 3, characterized in that: The end of the second spring (325) away from the damping plate (323) is fixedly connected to the rubber pad (324).
7. An aluminum ingot casting machine according to claim 3, characterized in that: There are several damping plates (323), arranged in pairs and distributed at equal intervals on the upper part of the conveyor belt (321).
Citation Information
Patent Citations
Aluminum ingot casting machine with damping structure
CN221209817U