Feeding vibration disc with stop structure
By introducing a spiral feeding roller and an automatic stop component into the vibratory feeder, the problem of inconsistent orientation of test tube materials in traditional vibratory feeders is solved, achieving consistent material transport and classification, and improving assembly efficiency and safety.
Patent Information
- Application Number
- CN202423305961.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-31
AI Technical Summary
When traditional vibratory feeders feed test tubes, the materials are not aligned in the same direction, resulting in low assembly efficiency and requiring manual adjustment, which is inconvenient.
The vibratory feeder is designed with a spiral feeding conveyor, unloading components, and an automatic stopping component. It uses a linear motor and gear system to achieve consistent material transport and sorts and stops materials during transport to prevent accumulation.
It enables consistent directional transport of test tube materials, improves assembly efficiency, reduces material drop and accumulation, and ensures the safety and accuracy of the feeding process.
Smart Images

Figure CN223645587U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vibratory feeder technology, specifically a feeding vibratory feeder with a stop structure. Background Technology
[0002] A vibratory feeder is an auxiliary feeding device for automatic assembly or processing machinery, also known as a parts feeding device. Its working principle is as follows: a pulse electromagnet inside the vibratory feeder causes the hopper to vibrate vertically, allowing parts to automatically enter the assembly or processing position in a uniform state according to assembly or processing requirements. Vibratory feeders can be used for feeding test tube-like materials.
[0003] Currently, traditional vibratory feeders have the following problems:
[0004] When a vibratory feeder is used to feed test tubes, it typically screens the material through vibration. However, this vibration can cause inconsistencies in the orientation of the test tubes during transport. When conveying these test tubes to the assembly or processing area, workers must manually adjust their orientation, which is inconvenient and reduces assembly efficiency. Utility Model Content
[0005] The purpose of this invention is to provide a vibratory feeder with a stop structure to solve the problems mentioned in the background art.
[0006] To achieve the above-mentioned objectives, the present invention adopts the following technical solution:
[0007] This utility model provides a vibratory feeder with a stop structure, comprising a vibratory feeder body and a spiral feeding track. The spiral feeding track extending to the outer side is installed on the inner top of the vibratory feeder body, and a compensation track is installed at one end of the top of the spiral feeding track by screws.
[0008] The compensating roller track is connected to a discharge assembly on one side. The bottom of the discharge assembly extends to the center of the vibratory feeder body. An automatic stop assembly is installed inside the compensating roller track. The automatic stop assembly is installed on the top of the vibratory feeder body and is located on the side of the discharge assembly.
[0009] Preferably, the unloading assembly includes an inner arc-shaped raceway, a spring plate, an unloading raceway, and a central frustum.
[0010] The inner arc-shaped raceway is installed on one side of the compensation raceway by screws. A spring plate is installed at the inner bottom of the inner arc-shaped raceway. A discharge port is opened inside the inner arc-shaped raceway and is located on the side of the spring plate.
[0011] The inner arc-shaped raceway has a discharge raceway installed on one side, which is connected to the discharge port. The bottom of the discharge raceway is installed on the top of the central truncated cone, which is movably connected to the center of the vibratory feeder body.
[0012] Preferably, a flow divider is provided at the connection between the inner arc-shaped raceway and the compensating raceway, and an automatic flow divider extending to the top of the compensating raceway is installed inside the flow divider.
[0013] The automatic diversion component extends into the interior of the inner arc-shaped raceway, and the inner arc-shaped raceway and the automatic diversion component are movably connected.
[0014] Preferably, a stop bar is installed on one side of the top of the unloading roller, and the stop bar is located on the side of the unloading port.
[0015] Preferably, the automatic diversion component includes:
[0016] An upper support is mounted on top of the inner arc-shaped raceway. A linear motor is mounted on the top of the upper support, and a gear is connected to the output end of the linear motor.
[0017] The device comprises two gears that mesh with each other and are rotatably connected to the bottom of the upper bracket. Both gears are positioned above the inner arc-shaped raceway.
[0018] A diversion bump is connected to another gear, and the diversion bump is movably disposed inside the diversion port.
[0019] Preferably, the automatic stop component includes:
[0020] A side stop block is installed at the top edge of the vibratory feeder body. A drive motor is mounted on the side of the side stop block, and a stop block is connected to the output end of the drive motor.
[0021] The stop block extends into the interior of the compensation raceway, and the bottom center of the stop block has an inward groove that forms a reserved portion, which matches the compensation raceway.
[0022] Compared with existing technologies, one or more of the above technical solutions have the following beneficial effects:
[0023] 1. When transferring and feeding test tube materials, a linear motor can drive the flow-dividing protrusions to rotate in different directions, classifying test tube materials with different transfer directions. This allows the materials to be transferred through the unloading raceway to the vibratory feeder body. This ensures that materials transferred within the compensation raceway are consistently transported to the assembly or processing position, improving subsequent assembly efficiency. Furthermore, it prevents materials from falling during unloading, making the classified transfer safer and reducing the risk of damage from falling materials.
[0024] 2. When classifying and feeding test tube materials, the rotating stop block can promptly stop the transmission of test tube materials, reducing the accumulation of materials during classification due to subsequent material feeding. Attached Figure Description
[0025] The accompanying drawings, which form part of this specification, are used to provide a further understanding of this utility model. The illustrative embodiments of this utility model and their descriptions are used to explain this utility model and do not constitute an improper limitation of this utility model.
[0026] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0027] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0028] Figure 2 This is a utility model Figure 1 Enlarged structural diagram of region A in the middle;
[0029] Figure 3 This is a top view of the overall structure of this utility model;
[0030] Figure 4 This is a schematic diagram of the overall cross-section of this utility model;
[0031] Figure 5 This is a utility model Figure 4 Enlarged structural diagram of region B in the middle;
[0032] Figure 6 This is a schematic diagram of the connection between the compensation raceway and the unloading assembly of this utility model;
[0033] In the picture:
[0034] 10. Vibratory feeder body; 20. Spiral feeding track;
[0035] 30. Compensating raceway; 301. Diverter port; 302. Automatic diverter component; 3021. Upper bracket; 3022. Linear motor; 3023. Gear; 3024. Diverter protrusion;
[0036] 40. Unloading assembly; 401. Inner arc-shaped raceway; 4011. Unloading port; 402. Spring plate; 403. Unloading raceway; 4031. Stop bar; 404. Central truncated cone;
[0037] 50. Automatic stop component; 501. Side stop block; 502. Drive motor; 503. Stop block; 5031. Reserved part. Detailed Implementation
[0038] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0039] Please see Figures 1-6 A vibratory feeder with a stop structure includes a vibratory feeder body 10 and a spiral feeding track 20. The spiral feeding track 20 extending to the outside is installed on the inner top of the vibratory feeder body 10. A compensation track 30 is installed at one end of the top of the spiral feeding track 20 by screws. A discharge assembly 40 is connected to one side of the compensation track 30. The bottom of the discharge assembly 40 extends to the center inside the vibratory feeder body 10. An automatic stop assembly 50 is provided inside the compensation track 30. The automatic stop assembly 50 is installed on the top of the vibratory feeder body 10 and is located on the side of the discharge assembly 40.
[0040] In practical application, the above solution automatically feeds test tube materials. The materials are transported to the spiral feeding track 20 by the force generated by the vibrating plate 10, and then to the compensating track 30, achieving automatic feeding. The unloading component 40 is designed to unload test tube materials with inconsistent orientations, ensuring consistent orientation upon arrival at the assembly or processing position and improving the efficiency of subsequent assembly operations. Furthermore, during the sorting of test tube materials, the automatic stopping component 50 can stop the transport of materials, preventing material accumulation or sorting errors.
[0041] The unloading assembly 40 includes an inner arc-shaped raceway 401, a spring plate 402, an unloading raceway 403, and a central truncated cone 404. The inner arc-shaped raceway 401 is installed on one side inside the compensation raceway 30 by screws. The spring plate 402 is installed at the bottom of the inner arc-shaped raceway 401. An unloading port 4011 is opened inside the inner arc-shaped raceway 401 and is located on the side of the spring plate 402. The unloading raceway 403 is installed on one side inside the inner arc-shaped raceway 401 and is connected to the unloading port 4011. The bottom of the unloading raceway 403 is installed on the top of the central truncated cone 404, which is movably connected to the center inside the vibratory feeder body 10.
[0042] In this embodiment, a stop bar 4031 is installed on one side of the top of the unloading roller 403, and the stop bar 4031 is located on the side of the unloading port 4011.
[0043] In the above embodiments, the design of the baffle 4031 reduces the possibility of classified materials falling and damaging the materials.
[0044] This invention relates to a vibratory feeder with a stop structure. When there is an inconsistency in the front-to-back direction of materials (using a front-to-front and rear-to-back configuration), the inner arc-shaped raceway 401 can guide the test tube-like materials with inconsistent orientations. The material is then moved by the rear material pressing against the front and rear materials, thus achieving material transfer. When the material collides with the spring plate 402, the elasticity and arc-shaped surface of the spring plate 402 can move the material to one side of the discharge raceway 403, and the discharge raceway 403 then moves the material back into the vibratory feeder body 10.
[0045] A diversion port 301 is provided at the connection between the inner arc-shaped raceway 401 and the compensation raceway 30. An automatic diversion component 302 extending to the top of the compensation raceway 30 is installed inside the diversion port 301. The automatic diversion component 302 extends into the interior of the inner arc-shaped raceway 401, and the inner arc-shaped raceway 401 and the automatic diversion component 302 are movably connected.
[0046] In this embodiment, the automatic diversion component 302 includes an upper support 3021, which is installed on the top of the inner arc-shaped raceway 401. A linear motor 3022 is installed on the top of the upper support 3021, and the output end of the linear motor 3022 is connected to a gear 3023. There are two gears 3023, which are meshed and connected. Both gears 3023 are rotatably connected to the bottom of the upper support 3021 and are located above the inner arc-shaped raceway 401. A diversion protrusion 3024 is connected to another gear 3023 and is movably disposed inside the diversion port 301.
[0047] In this invention, the vibratory feeder with a stop structure operates a linear motor 3022 during material sorting and transfer. This motor drives a gear 3023 connected to its output end to rotate, causing another gear 3023, which is meshed with the side of the first gear 3023, to rotate as well. When the second gear 3023 rotates, a diversion protrusion 3024 connected to its bottom rotates, opening or closing the diversion port 301.
[0048] The automatic stop assembly 50 includes a side stop 501, which is installed at the top edge of the vibratory feeder body 10. A drive motor 502 is installed on the side of the side stop 501, and the output end of the drive motor 502 is connected to a stop block 503. The stop block 503 extends into the interior of the compensation raceway 30. The bottom center of the stop block 503 has an inward groove, which forms a reserved portion 5031 that matches the compensation raceway 30.
[0049] This utility model's vibratory feeder with a stop structure operates when classifying and transferring materials. The drive motor 502 rotates, causing the stop block 503 connected to the output end of the drive motor 502 to rotate. The top of the stop block 503 extends into the interior of the compensation raceway 30, stopping the material being transported inside the compensation raceway 30. The design of the reserved portion 5031 reduces the possibility of the stop block 503 colliding with the compensation raceway 30 during rotation.
[0050] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A vibratory feeder with a stop structure, comprising a vibratory feeder body (10) and a spiral feeding track (20), characterized in that: The inner top of the vibratory feeder body (10) is equipped with a spiral feeding track (20) extending to the outside. One end of the top of the spiral feeding track (20) is equipped with a compensating track (30) by screws. The compensation roller (30) is connected to a discharge assembly (40) on one side. The bottom of the discharge assembly (40) extends to the center inside the vibratory feeder body (10). An automatic stop assembly (50) is provided inside the compensation roller (30). The automatic stop assembly (50) is installed on the top of the vibratory feeder body (10) and is located on the side of the discharge assembly (40).
2. The vibratory feeder with a stop structure according to claim 1, characterized in that: The unloading assembly (40) includes an inner arc-shaped raceway (401), a spring plate (402), an unloading raceway (403), and a central frustum (404). The inner arc-shaped raceway (401) is installed on one side inside the compensating raceway (30) by screws. A spring plate (402) is installed at the inner bottom of the inner arc-shaped raceway (401). A discharge port (4011) is opened inside the inner arc-shaped raceway (401), and the discharge port (4011) is located on the side of the spring plate (402). Among them, a discharge roller (403) is installed on one side inside the inner arc-shaped roller (401). The discharge roller (403) is connected to the discharge port (4011). The bottom of the discharge roller (403) is installed on the top of the central truncated cone (404). The central truncated cone (404) is movably connected to the center inside the vibratory feeder body (10).
3. A vibratory feeder with a stop structure according to claim 2, characterized in that: A flow divider (301) is provided at the connection between the inner arc-shaped raceway (401) and the compensation raceway (30). An automatic flow divider (302) extending to the top of the compensation raceway (30) is installed inside the flow divider (301). The automatic diversion component (302) extends into the interior of the inner arc-shaped raceway (401), and the inner arc-shaped raceway (401) and the automatic diversion component (302) are movably connected.
4. A vibratory feeder with a stop structure according to claim 2, characterized in that: A stop bar (4031) is installed on one side of the top of the unloading roller (403), and the stop bar (4031) is located on the side of the unloading port (4011).
5. A vibratory feeder with a stop structure according to claim 3, characterized in that: The automatic diversion component (302) includes: An upper bracket (3021) is mounted on top of the inner arc-shaped raceway (401). A linear motor (3022) is mounted on the top of the upper bracket (3021), and a gear (3023) is connected to the output end of the linear motor (3022). The device includes two gears (3023) that mesh with each other and are rotatably connected to the bottom of the upper bracket (3021). Both gears (3023) are positioned above the inner arc-shaped raceway (401). A diversion bump (3024) is connected to another gear (3023), and the diversion bump (3024) is movably disposed inside the diversion port (301).
6. A vibratory feeder with a stop structure according to claim 1, characterized in that: The automatic stop component (50) includes: A side stop (501) is installed at the top edge of the vibratory feeder body (10). A drive motor (502) is installed on the side of the side stop (501), and a stop block (503) is connected to the output end of the drive motor (502). The stop block (503) extends into the interior of the compensation raceway (30), and the bottom center of the stop block (503) has an inward groove, forming a reserved portion (5031), which matches the compensation raceway (30).