Full-underground assembly type integrated water supply pump station for railway system

The design of a fully underground prefabricated integrated water supply pump station solves the problems of complex construction and large footprint of concrete water supply facilities in railway systems, and realizes a water supply solution that is quick to install, low-cost, and environmentally friendly, adaptable to various environments, and whose materials can be reused.

CN223647137UActive Publication Date: 2025-12-09CHINA RAILWAY DESIGN GRP CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520255245.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-12-09
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

The existing concrete fire-fighting water supply facilities in the railway system are complex to construct, have long construction periods, occupy large areas, are heavy, cannot be reused, and are greatly affected by seasons and weather, making it impossible to guarantee water quality.

Method used

The system adopts a fully underground prefabricated integrated water supply pump station, which includes the pump station foundation, water tank and pump house. It is assembled using modular panels and installed as a complete set. The pump station foundation is set in the pit. The water tank and pump house are connected by bolts and sealing strips. The internal structure includes a control cabinet and water supply unit. The metal parts are treated with anti-corrosion measures.

Benefits of technology

It shortens the construction period, saves land resources, reduces costs, adapts to harsh environments, allows materials to be reused, reduces carbon emissions, and improves construction efficiency and environmental friendliness.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223647137U_ABST
    Figure CN223647137U_ABST
Patent Text Reader

Abstract

The utility model discloses a full-underground assembly type integrated water supply pump station for a railway system, which is positioned below the ground along the line of the railway system and / or a station and comprises a pump station foundation, a water tank and a pump room, and the water tank and the pump room are adjacently arranged and positioned above the pump station foundation; the side walls and the top of the water tank and the pump room are formed by splicing module plates; the bottoms of the side walls of the water tank and the pump room are fixedly connected with the pump station foundation, the bottoms of the water tank and the pump room are the pump station foundation, and a bottom plate does not need to be additionally arranged. A control cabinet and a complete water supply unit which are mutually connected are arranged in the pump room, one end of the complete water supply unit is connected to the water tank through a water suction pipeline, and the other end of the complete water supply unit is connected to a water supply pipe network outside the pump room through a water outlet pipeline. Compared with a traditional concrete pump station, the concrete pump station has the advantages of being small in size, novel in material, low in manufacturing cost, high in integration degree, safe to use, time-saving and labor-saving in installation and maintenance, low in requirements for installation seasons, weather and installation sites, capable of being recycled secondarily and the like.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of integrated equipment technology, and relates to a special underground pumping station for railway transportation projects, and in particular to a fully underground prefabricated integrated water supply pumping station for railway systems. Background Technology

[0002] With the rapid development of industrial sectors, the demand for road transportation is gradually increasing. The passenger flow in cities in developed economic regions is constantly increasing, and the demand for water supply for railway transportation is becoming more and more urgent.

[0003] Currently, railway fire-fighting water supply systems generally utilize concrete water tanks. However, the construction process for concrete water tanks is complex, involving numerous procedures (including formwork, rebar tying, pouring, and curing), resulting in a long construction period and significant susceptibility to seasonal and weather conditions. Furthermore, the structural and construction requirements of concrete water tanks impose specific conditions on the construction site. In addition, the heavy weight of concrete water tanks makes them prone to uneven settlement; the low load-bearing capacity of the tank surface prevents reuse, and water quality cannot be guaranteed. In summary, various combined factors have a significant impact on the construction and renovation of railway fire-fighting water supply facilities.

[0004] Therefore, there is an urgent need for a water supply facility for railway systems to solve the above problems. Summary of the Invention

[0005] To address the aforementioned issues, this utility model discloses a fully underground prefabricated integrated water supply pumping station for railway systems, which has a shorter construction period, shorter installation period, smaller construction volume, is easier to move and disassemble, and can be reused compared to traditional pumping stations.

[0006] When constructing railway system projects, the installation and commissioning time of the pump station of this utility model is greatly shortened compared with that of traditional pump stations; at the same time, the pump station of this utility model is more cost-effective and occupies less space than traditional concrete pump stations.

[0007] In summary, this utility model pump station has unparalleled advantages over traditional concrete pump stations: small size (the sunken design maximizes the use of available water, reducing volume by approximately 95% compared to traditional concrete pools), new materials, low cost, high integration, safe operation, time-saving and labor-saving installation and maintenance, low requirements for installation season, weather, and site, and recyclable; all metal components undergo special anti-corrosion treatment, extending their service life and adapting to various harsh working environments. It represents a significant advancement in integrated equipment and an optimization of pump station systems, possessing broad application prospects.

[0008] The technical solution of this utility model is as follows:

[0009] A fully underground prefabricated integrated water supply pumping station for railway systems is located below ground level along the railway line and / or at stations. It includes a pumping station foundation, a water tank, and a pump house. The water tank and pump house are adjacent to each other and located above the pumping station foundation. The sidewalls and top of the water tank and the sidewalls and top of the pump house are assembled from multiple modular panels using bolts and sealing strips. The bottom of the sidewalls of the water tank and the pump house are fixedly connected to the pumping station foundation, and the bottom of the water tank and the bottom of the pump house constitute the pumping station foundation, eliminating the need for a separate base plate. The pump house contains interconnected control cabinets and a complete water supply unit. One end of the complete water supply unit is connected to the water tank via a suction pipe, and the other end is connected to the water supply network outside the pump house via an outlet pipe.

[0010] Furthermore, the pump station foundation is set in a pit, including a concrete cushion layer and a concrete raft slab arranged sequentially from bottom to top. The bottom sidewalls of the water tank and the bottom sidewalls of the pump house are fixedly connected to the concrete raft slab by secondary concrete pouring or bolt connection.

[0011] Furthermore, grooves are provided on the concrete raft slab at positions corresponding to the four sides of the water tank and the four sides of the pump house. The bottom of the side wall of the water tank and the bottom of the side wall of the pump house are fixed in the grooves with bolts. The grooves are filled with concrete in a second pour, so that the bottom of the side wall of the water tank and the pump house are fixedly connected to the concrete raft slab.

[0012] Furthermore, the water tank and the pump room are arranged adjacent to each other and share one side wall of the water tank or the pump room.

[0013] Furthermore, the module board is a one-piece molded metal module board.

[0014] Furthermore, a level gauge is installed on one side of the water tank, and the level gauge is located inside the pump room; an inlet pipe is installed on the top of the water tank, one end of which is connected to the municipal tap water supply, and water is automatically injected into the water tank through a control valve; a vent pipe is installed on the top of the water tank, with two vent pipes installed at different heights; and a water tank maintenance manhole is installed on the top of the water tank.

[0015] Furthermore, the water tank is equipped with an overflow pipe and a vent pipe. The overflow pipe is connected to the sump of the pump room. A sewage pump is installed in the sump to discharge wastewater from the pump room to the sewage pipe.

[0016] Furthermore, a mechanical ventilation device is installed on the top of the pump room; a pump room maintenance compartment is installed on the top of the pump room, and the cover plate on the top of the pump room maintenance compartment is an electric cover plate or a manual sliding rail cover plate.

[0017] Furthermore, a dehumidifier is installed in the pump room, and the dehumidifier is connected to the control cabinet.

[0018] Furthermore, the outer sidewalls and top of the water tank, as well as the outer sidewalls and top of the pump house, are all coated with asphalt for corrosion protection. This invention has the following beneficial effects:

[0019] Compared to above-ground water supply facilities, the pump station of this utility model is located below the ground along the railway line and / or at stations, such as below the ground in green lawns, sidewalks and other non-motorized vehicle areas. It does not occupy ground area at all, saves land resources and has low requirements for installation site.

[0020] This utility model adopts a prefabricated integrated pump station, which is installed as a complete set and has many advantages such as wide application environment, small construction volume, short construction and installation time, convenient relocation and disassembly, resource saving and low cost.

[0021] Under the dual-carbon background, the advantages of prefabricated integrated pumping stations are better demonstrated. By adopting the "standardized production and standardized construction" approach, the construction period is less affected by the weather, the amount of construction waste generated is less, and the construction progress is faster, which greatly reduces carbon emissions and material waste, and improves energy conservation and environmental protection.

[0022] Moreover, this utility model pump station has unique advantages in terms of comprehensive benefits. It is detachable and recyclable (metal module panels), which greatly saves energy, land, carbon, and materials, protects the environment, and reduces pollution. This utility model pump station is installed as a complete set, which is convenient to install and has a short construction period, which can greatly shorten the construction period of railway systems. Attached Figure Description

[0023] Figure 1 This is a plan view of the fully underground prefabricated integrated water supply pumping station for railway systems according to this utility model;

[0024] Figure 2 This is a cross-sectional view of the fully underground prefabricated integrated water supply pumping station of this utility model for railway systems;

[0025] The components include: 1. Water tank; 2. Pump room; 3. C15 concrete foundation; 4. C30 concrete raft foundation; 5. Level gauge; 6. Inlet pipe; 7. Vent pipe; 8. Water tank maintenance manhole; 9. Overflow pipe; 10. Vent pipe; 11. Mechanical ventilation system; 12. Complete water supply unit; 13. Suction pipe; 14. Outlet pipe; 15. Dehumidifier; 16. Control cabinet; 17. Pump room maintenance compartment; 18. Sump pit; 19. Sewage pump; 20. Corner staircase. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0027] The fully underground prefabricated integrated water supply pumping station of this embodiment for railway systems is installed below ground level along the railway line and / or at stations. For example, the pumping station can be installed under green lawns, sidewalks, or other non-motorized vehicle areas, saving land resources and having low requirements for installation sites.

[0028] Reference Figure 1 and Figure 2 As shown, the fully underground prefabricated integrated water supply pumping station for railway systems in this embodiment includes a pumping station foundation, a water tank 1, and a pump house 2. The water tank 1 and the pump house 2 are arranged adjacent to each other and share one side wall of the water tank 1 or the pump house 2. The pumping station foundation is located below the water tank 1 and the pump house 2.

[0029] The side walls and top of the water tank 1 and the pump room 2 are assembled from multiple modular panels using bolts and sealing strips. The modular panels are integrally formed metal modular panels.

[0030] Preferably, the module is a high-rigidity molded module for assembled stainless steel water tanks as described in Chinese Patent ZL2015211181034.

[0031] The pump station foundation is set in a pit, including a concrete cushion layer (C15 concrete cushion layer 3) and a concrete slab foundation (C30 concrete raft slab 4) arranged from bottom to top.

[0032] The C30 concrete raft slab 4 is connected to the bottom side walls of water tank 1 and pump house 2 via a secondary concrete pouring process. Specifically, grooves are created on the C30 concrete raft slab 4 at positions corresponding to the four sides of water tank 1 and pump house 2. The bottom side walls of water tank 1 and pump house 2 are securely fixed into the grooves using self-tapping bolts. The grooves are then filled with concrete in a secondary pour, thus firmly connecting the bottom side walls of water tank 1 and pump house 2 to the C30 concrete raft slab 4. Therefore, the bottom of the tanks of water tank 1 and pump house 2 is the C30 concrete raft slab 4, and no additional base plate is required.

[0033] A level gauge 5 is installed on one side of the water tank 1, and the level gauge 5 is located inside the pump room 2, with local display and remote transmission functions.

[0034] Water tank 1 is equipped with a water inlet pipe 6 on the top of the tank. One end of the water inlet pipe 6 is connected to the municipal tap water supply, and water is automatically injected into the water tank 1 through the control valve to meet the normal water level of the water tank 1.

[0035] A vent pipe 7 is installed on the top of the water tank 1. The two vent pipes 7 are set at different heights to circulate the air inside the water tank 1 by utilizing the pressure difference of the ambient air formed by the height difference. An insect-proof net is installed at the end of the vent pipe 7.

[0036] The top of the water tank 1 is provided with a water tank maintenance manhole 8, which is covered and equipped with a lock to facilitate access to the inside of the water tank 1 for maintenance.

[0037] The water tank 1 is equipped with an overflow pipe 9 and a vent pipe 10. The overflow pipe 9 is connected to the sump 18 of the pump room 2. When the water level in the water tank 1 exceeds the overflow level, the excess water is quickly discharged into the sump 18 to ensure the water level in the water tank 1 is balanced. Then, the water is discharged to the drainage pipe outside the pump room 2 by the internal sewage pump 19 of the sump 18. Preferably, the ends of the overflow pipe 9 and the vent pipe 10 are equipped with insect screens.

[0038] Pump room 2 is equipped with an interconnected control cabinet 16 and a complete water supply unit 12. The complete water supply unit 12 can be an existing fire-fighting complete water supply unit or an existing domestic complete water supply unit. The operation of the complete water supply unit 12 is controlled by the control cabinet 16. One end of the complete water supply unit 12 is connected to the water tank 1 through a water suction pipe 13 and a control valve, and the other end of the complete water supply unit 12 is connected to the water supply network outside the pump room 2 through a water discharge pipe 14 and a control valve.

[0039] The pump room 2 is equipped with a fully automatic dehumidifier 15, which is connected to the control cabinet 16. When the humidity inside the pump room 2 reaches a certain value, the dehumidifier is circulated and dehumidified through the control cabinet 16 to keep the environment inside the pump room 2 dry.

[0040] A mechanical exhaust device 11 is installed on the top of the pump room 2. The ventilation of the pump room 2 is controlled by the mechanical exhaust device 11, which is not limited by natural conditions and can be controlled according to the axial flow fan to obtain a stable ventilation rate. The mechanical exhaust device 11 can be referred to as a cap-shaped mechanical exhaust device in Chinese Patent ZL2023202138701.

[0041] Pump room 2 is equipped with a pump room maintenance compartment 17 at the top and a corner staircase 20 at the bottom of the pump room maintenance compartment 17, which allows access to the interior of pump room 2.

[0042] The top cover of the pump room maintenance compartment 17 can be a sliding rail type with an external lock, as shown in Chinese Patent ZL201720611190X, a new type of cover structure for a pump station maintenance port; or it can be an electric cover mechanism for a pump station maintenance port, as shown in ZL2022202114543.

[0043] After the installation of the fully underground prefabricated integrated water supply pump station for the railway system in this embodiment is completed, the outer box panels of the pump station (i.e., the side walls and top of the water tank 1, and the side walls and top of the pump house 2) are sprayed or rolled with asphalt or epoxy coal tar for anti-corrosion treatment.

[0044] The above description is merely a preferred embodiment of the present utility model and does not constitute a limitation on the scope of protection of the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the scope of protection of the claims of the present utility model.

Claims

1. A fully underground prefabricated integrated water supply pumping station for railway systems, characterized in that, The water supply pumping station is located below ground level along the railway system and / or at stations, and includes a pumping station foundation, a water tank, and a pump house. The water tank and pump house are arranged adjacent to each other and are located above the pumping station foundation. The side walls and top of the water tank and the side walls and top of the pump house are assembled from multiple modular panels using bolts and sealing strips. The bottom of the side walls of the water tank and the bottom of the side walls of the pump house are fixedly connected to the pumping station foundation. The bottom of the water tank and the bottom of the pump house constitute the pumping station foundation, and no additional base plate is required. The pump house contains interconnected control cabinets and a complete set of water supply units. One end of the complete set of water supply units is connected to the water tank through a suction pipe, and the other end of the complete set of water supply units is connected to the water supply network outside the pump house through a discharge pipe.

2. The fully underground prefabricated integrated water supply pumping station for railway systems as described in claim 1, characterized in that, The foundation of the pump station is set in a pit and includes a concrete cushion layer and a concrete raft slab arranged sequentially from bottom to top. The bottom sidewalls of the water tank and the bottom sidewalls of the pump house are fixedly connected to the concrete raft slab by secondary concrete pouring or bolt connection.

3. A fully underground prefabricated integrated water supply pumping station for railway systems as described in claim 2, characterized in that, Grooves are provided on the concrete raft slab at the positions corresponding to the four sides of the water tank and the four sides of the pump house. The bottom of the side wall of the water tank and the bottom of the side wall of the pump house are fixed in the grooves by bolts. The grooves are filled with concrete in a second pour, so that the bottom of the side wall of the water tank and the pump house are fixedly connected to the concrete raft slab.

4. A fully underground prefabricated integrated water supply pumping station for railway systems as described in claim 1 or 2, characterized in that, The water tank and the pump room are located adjacent to each other and share one side wall of the water tank or the pump room.

5. A fully underground prefabricated integrated water supply pumping station for railway systems as described in claim 1 or 2, characterized in that, The module board is a one-piece molded metal module board.

6. A fully underground prefabricated integrated water supply pumping station for railway systems as described in claim 1 or 2, characterized in that, A level gauge is installed on one side of the water tank, and the level gauge is located inside the pump room; an inlet pipe is installed on the top of the water tank, one end of which is connected to the municipal tap water supply, and water is automatically injected into the water tank through a control valve; a vent pipe is installed on the top of the water tank, with two vent pipes installed at different heights; a water tank maintenance manhole is installed on the top of the water tank.

7. A fully underground prefabricated integrated water supply pumping station for railway systems as described in claim 1 or 2, characterized in that, The water tank is equipped with an overflow pipe and a vent pipe. The overflow pipe is connected to the sump pit in the pump room. A sewage pump is installed in the sump pit to discharge wastewater from the pump room to the sewage pipe.

8. A fully underground prefabricated integrated water supply pumping station for railway systems as described in claim 1 or 2, characterized in that, The pump house is equipped with a mechanical ventilation system on its top; a pump house maintenance compartment is also provided on the top of the pump house, and the cover plate on the top of the pump house maintenance compartment is either an electric cover plate or a manual sliding rail cover plate.

9. A fully underground prefabricated integrated water supply pumping station for railway systems as described in claim 1 or 2, characterized in that, The pump room is equipped with a dehumidifier, which is connected to the control cabinet.

10. A fully underground prefabricated integrated water supply pumping station for railway systems as described in claim 1 or 2, characterized in that, The outer sidewalls and top of the water tank, as well as the outer sidewalls and top of the pump house, are all coated with asphalt for corrosion protection.