Visual inspection device for exterior of outer package of bottle body

By using telescopic brackets and heat-conducting brackets to absorb heat in the vision inspection device, combined with a filter screen and a cooling fan to filter the air, the lifespan problem caused by long-term high temperatures in the vision inspection device is solved, achieving efficient operation and high inspection accuracy.

CN223650410UActive Publication Date: 2025-12-09宿迁学院产业技术研究院
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Patent Information

Application Number
CN202423127398.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-12-09
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

Existing visual inspection devices, when inspecting the outer packaging of bottles, experience heat buildup due to continuous operation over long periods, which affects the lifespan of the devices.

Method used

The device is extended by using a primary telescopic bracket and a secondary telescopic bracket to bring it close to the bottle to be tested. Combined with an insulating heat-conducting bracket to absorb heat, a fine filter and a cooling fan are installed to filter the air, enhancing anti-interference ability and airflow, and preventing heat accumulation.

Benefits of technology

It effectively extends the service life of industrial cameras, ensures the accuracy of detection and the practicality of the device, and prevents long-term operation at high temperatures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a visual inspection device for the exterior of an outer package of a bottle body, which relates to the technical field of visual inspection devices, and comprises a primary telescopic bracket which is arranged outside a main body bracket through a clamping groove, and the length of the device can be increased by installing the primary telescopic bracket and a secondary telescopic bracket; the secondary telescopic bracket is close to the bottle body to be detected, so that external light cannot irradiate into the device, the influence of the external light on the device is reduced, the anti-interference capability of the device is enhanced, the heat generated by the industrial camera can be absorbed by mounting the isolation heat conduction bracket, the heat can be quickly exchanged with the air, and the heat exchange area of the device and the air is increased; the industrial camera is prevented from generating heat accumulation when the device is used for a long time, so that the industrial camera is prevented from working for a long time at high temperature, and the service life of the industrial camera is effectively prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of visual inspection device technology, specifically a visual inspection device for the outer packaging of bottles. Background Technology

[0002] With the continuous development of society and the advancement of industrial technology, visual inspection equipment has emerged on the market to make industrial production more efficient and faster. This equipment utilizes industrial cameras to replace human eyes in performing functions such as identification, measurement, and positioning. It can replace manual labor in inspecting barcode characters, cracks, packaging, surface coating integrity, dents, and other defects. Using visual inspection equipment can effectively improve the inspection speed and accuracy of production lines, greatly increasing both output and quality.

[0003] However, existing visual inspection devices, when inspecting the exterior of bottle packaging, require continuous operation due to factory production (typically 24 / 7) to maintain output. This continuous operation generates heat during data collection, leading to heat buildup and reduced lifespan due to prolonged high-temperature use. Therefore, this approach does not meet current requirements. To address this, we propose a new visual inspection device for the exterior of bottle packaging. Utility Model Content

[0004] The purpose of this utility model is to provide a visual inspection device for the outer packaging of bottles, in order to solve the problem mentioned in the background art. When the visual inspection device inspects the outer packaging of bottles, the factory usually produces 24 hours a day to ensure output, which also causes the visual inspection device to work 24 hours a day. When the visual inspection device collects data from the outer packaging of the bottle, it generates some heat, which leads to heat accumulation in the visual inspection device under long-term operation. This causes the visual inspection device to be used at high temperatures for a long time, which affects the service life of the visual inspection device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an external visual inspection device for bottle outer packaging, comprising a main support frame:

[0006] A primary telescopic bracket is installed on the outside of the main body bracket via a slot. A secondary telescopic bracket is installed on the outside of the primary telescopic bracket via a slot. An insulating heat-conducting bracket is fixedly installed inside the main body bracket.

[0007] A processing bracket is fixedly installed at the rear end of the main support. A fine filter screen is fixedly installed at the front end inside the processing bracket. An installation net is fixedly installed inside the processing bracket. Three cooling fans are arranged in a ring at the rear end of the installation net. A dehumidification plate is provided behind the cooling fans. The dehumidification plate is fixedly connected to the processing bracket.

[0008] Preferably, an air intake dust filter is installed inside the rear end of the processing bracket, and the air intake dust filter is fixedly connected to the processing bracket.

[0009] Preferably, a rubber pad is installed at the rear end of the processing bracket, and the rubber pad is fixedly connected to both the air intake filter and the processing bracket.

[0010] Preferably, a connecting plate is installed at the rear end of the external side of the processing bracket, and the connecting plate is fixedly connected to the processing bracket.

[0011] Preferably, an industrial camera is installed inside the heat-conducting and insulating bracket, and the industrial camera is fixedly connected to the main bracket.

[0012] Preferably, the front end face of the main support has a circular array of six supplementary lights, and all six supplementary lights are fixedly connected to the main support.

[0013] Preferably, a flow guide is installed at the rear end of the main support, and the flow guide is fixedly connected to the main support.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This utility model can extend the length of the device by installing a primary telescopic bracket and a secondary telescopic bracket, thereby bringing the secondary telescopic bracket closer to the bottle to be tested, preventing external light from entering the device, reducing the impact of external light on the device, enhancing the device's anti-interference ability, and installing an insulating heat-conducting bracket can absorb the heat generated by the industrial camera, allowing the heat to be quickly exchanged with the air, increasing the heat exchange area between the device and the air, and preventing the industrial camera from accumulating heat during long-term use, thus ensuring that the industrial camera does not work at high temperatures for a long time and effectively extending the service life of the industrial camera.

[0016] 2. This utility model can filter impurities in the air by installing a fine filter screen, ensuring clean air and enhancing the practicality of the device. The installation of a cooling fan can make the air flow inside the device. At the same time, when the air is blown out from inside the device, it can prevent external dust from entering the device and adhering to the top of the industrial camera, ensuring the cleanliness of the outside of the industrial camera, and thus ensuring that the industrial camera can detect the bottle under test more accurately. Attached Figure Description

[0017] Figure 1This is a three-dimensional perspective view of an external visual inspection device for bottle packaging according to the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of an external visual inspection device for bottle packaging according to the present invention;

[0019] Figure 3 This is a schematic diagram of the internal structure of the processing bracket of this utility model;

[0020] Figure 4 This diagram shows the connection relationship between the rubber pad, the air intake filter, and the processing bracket of this utility model.

[0021] Figure 5 This is a partial top-view perspective view of an external visual inspection device for bottle packaging according to this utility model.

[0022] In the diagram: 1. Main support frame; 2. Primary telescopic support frame; 3. Secondary telescopic support frame; 4. Insulation and heat conduction support frame; 5. Supplemental lighting; 6. Processing support frame; 7. Air intake dust filter; 8. Rubber pad; 9. Connecting plate; 10. Industrial camera; 11. Air guide platform; 12. Fine filter screen; 13. Installation net; 14. Dehumidification plate; 15. Cooling fan. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Please see Figure 1-5 One embodiment of this utility model is a visual inspection device for the outer packaging of bottles, comprising a main support 1:

[0025] The primary telescopic bracket 2 is installed on the outside of the main body bracket 1 through a slot. Installing the primary telescopic bracket 2 and the secondary telescopic bracket 3 can extend the length of the device, thereby allowing the secondary telescopic bracket 3 to be close to the bottle to be tested, preventing external light from entering the device and reducing the impact of external light on the device, thus enhancing the device's anti-interference ability. The secondary telescopic bracket 3 is installed on the outside of the primary telescopic bracket 2 through a slot. An insulating heat-conducting bracket 4 is fixedly installed inside the main body bracket 1. Installing the insulating heat-conducting bracket 4 can absorb the heat generated by the industrial camera 10, allowing the heat to be quickly exchanged with the air, increasing the heat exchange area between the device and the air, and preventing the industrial camera 10 from accumulating heat during long-term use. This ensures that the industrial camera 10 can not work at high temperatures for a long time and effectively extends the service life of the industrial camera 10.

[0026] The processing bracket 6 is fixedly installed at the rear end of the main bracket 1. A fine filter screen 12 is fixedly installed at the front end inside the processing bracket 6. The fine filter screen 12 can filter impurities in the air, ensure the air is clean, and enhance the practicality of the device. An installation net 13 is fixedly installed inside the processing bracket 6. Three cooling fans 15 are arranged in a ring at the rear end of the installation net 13. The installation of cooling fans 15 can make the air flow inside the device. At the same time, when the air blows out from the inside of the device, it can prevent external dust from entering the device and adhering to the top of the industrial camera 10, ensuring the cleanliness of the outside of the industrial camera 10, and thus ensuring that the industrial camera 10 can detect the bottle to be tested more accurately. A dehumidifying plate 14 is set behind the cooling fan 15, and the dehumidifying plate 14 is fixedly connected to the processing bracket 6.

[0027] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 An air intake dust filter 7 is installed inside the rear end of the treatment bracket 6. The air intake dust filter 7 is fixedly connected to the treatment bracket 6. A rubber pad 8 is installed at the rear end of the treatment bracket 6. Installing the rubber pad 8 can make the device more tightly installed, allowing all air to enter the device through the air intake dust filter 7, ensuring the cleanliness of the device. The rubber pad 8 is fixedly connected to both the air intake dust filter 7 and the treatment bracket 6. A connecting plate 9 is installed at the rear end of the exterior of the treatment bracket 6. The connecting plate 9 is fixedly connected to the treatment bracket 6. An industrial camera 10 is installed inside the heat-conducting and insulating bracket 4. The industrial camera 10 is fixedly connected to the main bracket 1. Six supplementary lights 5 are arranged in a ring array on the front end of the main bracket 1. All six supplementary lights 5 are fixedly connected to the main bracket 1. A flow guide 11 is installed at the rear end of the main bracket 1. The flow guide 11 is fixedly connected to the main bracket 1.

[0028] Working Principle: During use, the operator installs the device on the feeding line of the bottle to be tested, then connects the industrial camera 10 to an external computer. The operator then pulls the primary telescopic bracket 2 and the secondary telescopic bracket 3, bringing the secondary telescopic bracket 3 as close as possible to the bottle. When the feeding line transports the bottle to the front of the industrial camera 10, the camera collects the external packaging information of the bottle and transmits it to the computer. The computer analyzes and processes the data to determine if the bottle is qualified. During operation, the cooling fan 15 draws outside air into the processing bracket 6 through the air intake filter 7. The air then passes through the dehumidifying plate 14 to remove moisture, drying the air. Next, the air passes through the fine filter 12 to filter impurities, making the air clean. Finally, the air is blown onto the outside of the heat-conducting insulating bracket 4, lowering its temperature and consequently reducing the temperature of the industrial camera 10. This device is equipped with the primary telescopic bracket 2 and the secondary telescopic bracket 3. The first-stage telescopic bracket 3 extends the length of the device, allowing it to be closer to the bottle to be tested. This prevents external light from entering the device, reducing its impact and enhancing its anti-interference capabilities. The heat-conducting isolation bracket 4 absorbs heat generated by the industrial camera 10, enabling rapid heat exchange with the air and increasing the heat exchange area between the device and the air. This prevents heat buildup in the industrial camera 10 during prolonged use, ensuring it can operate at high temperatures for extended periods and effectively extending its lifespan. The fine filter 12 filters impurities from the air, ensuring clean air and enhancing the device's practicality. The cooling fan 15 allows air to circulate within the device, preventing external dust from entering and adhering to the top of the industrial camera 10, ensuring its cleanliness and thus ensuring more accurate testing of the bottle.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A visual inspection device for the outer packaging of bottles, comprising a main support (1), characterized in that: A primary telescopic bracket (2) is installed on the outside of the main body bracket (1) through a slot. A secondary telescopic bracket (3) is installed on the outside of the primary telescopic bracket (2) through a slot. An insulating heat-conducting bracket (4) is fixedly installed inside the main body bracket (1). A processing bracket (6) is fixedly installed at the rear end of the main bracket (1). A fine filter screen (12) is fixedly installed at the front end inside the processing bracket (6). An installation net (13) is fixedly installed inside the processing bracket (6). Three cooling fans (15) are arranged in a ring at the rear end of the installation net (13). A dehumidifying plate (14) is provided behind the cooling fans (15). The dehumidifying plate (14) is fixedly connected to the processing bracket (6).

2. The external visual inspection device for bottle outer packaging according to claim 1, characterized in that: An air intake dust filter (7) is installed inside the rear end of the processing bracket (6), and the air intake dust filter (7) is fixedly connected to the processing bracket (6).

3. The external visual inspection device for bottle outer packaging according to claim 2, characterized in that: A rubber pad (8) is installed at the rear end of the processing bracket (6), and the rubber pad (8) is fixedly connected to the air intake filter (7) and the processing bracket (6).

4. The external visual inspection device for bottle outer packaging according to claim 1, characterized in that: A connecting plate (9) is installed at the rear end of the external side of the processing bracket (6), and the connecting plate (9) is fixedly connected to the processing bracket (6).

5. The external visual inspection device for bottle outer packaging according to claim 1, characterized in that: An industrial camera (10) is installed inside the heat-conducting isolation bracket (4), and the industrial camera (10) is fixedly connected to the main bracket (1).

6. The external visual inspection device for bottle outer packaging according to claim 1, characterized in that: The front end of the main support (1) has a ring array of six fill lights (5), and the six fill lights (5) are fixedly connected to the main support (1).

7. The external visual inspection device for bottle outer packaging according to claim 1, characterized in that: A flow guide (11) is installed at the rear end of the main support (1), and the flow guide (11) is fixedly connected to the main support (1).