Adjustable board cutting device for insulation board production
By designing an adjustable cutting device, a clamping cylinder, motor, and gear rack system are used to achieve stable clamping of the insulation board and precise adjustment of the cutting position. This solves the problems of low cutting efficiency and high labor intensity of operators in the existing technology, and realizes efficient cutting and automatic waste collection.
Patent Information
- Application Number
- CN202422915111.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Existing insulation board cutting devices suffer from low efficiency and high labor intensity for operators during the cutting process, mainly due to frequent fixing, loosening, and position adjustments.
An adjustable cutting device was designed, comprising a main body, a lower box, a corner plate, a waste collection drawer, a sliding rod, a motor, and a cylinder. The device achieves stable clamping of the insulation board through the clamping cylinder and the electric telescopic rod, adjusts the position of the cutting components using the motor and a gear and rack system, and achieves automatic collection of waste by combining with the waste collection drawer.
It improved the efficiency of board cutting, reduced the labor intensity of operators, and achieved stable fixing of insulation boards and convenient collection of waste materials.
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Figure CN223657089U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of cutting device of insulation board production, especially relates to an adjustable cutting device for insulation board production. BACKGROUND
[0002] As a kind of building material, insulation board is mainly used to reduce the heat loss of building, improve energy efficiency and maintain the comfort of indoor environment, and is commonly used in wall, roof, ground and pipeline insulation.In the production and processing of insulation board, cutting process is involved, and most of the cutting operation is carried out by mechanical cutting device.Direct cutting operation may cause the insulation board to deviate during cutting process, so the common way is to clamp and fix the insulation board, and according to the different cutting parts, the insulation board needs to be clamped and released frequently, and after being placed according to the position of cutting assembly, clamping and fixing are carried out, and the operator needs to align the cutting position, so frequent clamping and releasing will reduce the cutting efficiency, which leads to low cutting operation efficiency of insulation board, and frequent clamping, releasing and position adjustment of insulation board will increase the labor intensity of operator and accelerate the fatigue of operator.
[0003] As described above, the cutting device for cutting different positions by adjusting the position of insulation board has some problems in use, so a new structure is needed to solve the above technical problems. UTILITY MODEL CONTENT
[0004] In view of the deficiencies of the prior art, the utility model aims to provide an adjustable cutting device for insulation board production to solve the problems in the background art.
[0005] The utility model realizes the following technical scheme: an adjustable cutting device for insulation board production, comprising: device main body, lower box, corner frame plate and waste storage drawer, the lower end of the internal composition of device main body is provided with lower box for device support and convenient waste storage, the right side surface of lower box is provided with mounting groove for mounting waste storage drawer, the inner side of mounting groove is provided with waste storage drawer for receiving waste, the upper surface of lower box is provided with corner frame plate for assisting the front and back movement of cutting frame at four corners, the upper end between front and back two groups of corner frame plates is provided with sliding sleeve rod for assisting the linear movement of sliding sleeve, the end of sliding sleeve rod away from the center of device main body is provided with cutting frame.
[0006] As a preferred embodiment, the sliding sleeve and sliding sleeve rod are movably embedded, the lower end of the side close to the center of device main body of cutting frame is provided with motor plate for mounting front and back moving motor, the inner side of motor plate is provided with front and back moving motor for driving the front and back movement of cutting frame.
[0007] As a preferred implementation, the front and rear moving motor is provided with a front and rear gear near the outer side of the end of the device main body center, and a front and rear rack for assisting the cutting frame movement is provided below the front and rear gear, the front and rear rack is meshed with the front and rear gear, and the front and rear moving motor can drive the front and rear gear to rotate, so that the cutting frame is moved forward and backward above the front and rear rack.
[0008] As a preferred implementation, a transverse sliding sleeve rod is provided between the cutting frames at the left and right ends, a cylinder frame is provided at the rear side of the transverse sliding sleeve rod, a cutting cylinder for adjusting the up and down position of the cutting assembly is provided at the rear side of the cylinder frame, and a cutting assembly for cutting the insulation board is provided below the cutting cylinder.
[0009] A transverse sliding sleeve is provided outside the transverse sliding sleeve rod, a motor plate two is provided at the front side of the transverse sliding sleeve, a left and right moving motor is provided inside the motor plate two, a left and right gear is provided at the outer side of the rear end of the left and right moving motor, and a left and right rack is provided above the left and right gear. The left and right moving motor can drive the left and right gear to rotate below the left and right rack to adjust the left and right position of the cutting cylinder.
[0010] As a preferred implementation, a group of clamping cylinders for clamping the insulation board are provided at the left and right ends above the lower box body, and a main clamping plate is provided near the center end of the device main body.
[0011] A sub-clamping assembly support is provided on the upper surface of the main clamping plate, an electric telescopic rod is provided below the sub-clamping assembly support, and a sub-clamping plate is provided below the electric telescopic rod. The clamping cylinder drives the main clamping plate to clamp and fix the insulation board, and the sub-clamping plate can be driven by the electric telescopic rod to assist clamping, thereby improving the fixing stability.
[0012] As a preferred implementation, a plurality of groups of partitions for supporting the insulation board and waste falling are provided inside the lower box body at the upper end, and a sliding groove for facilitating the disassembly and assembly of the waste storage drawer is provided on the upper surface of the lower end of the mounting groove.
[0013] As a preferred implementation, a slide rail is provided on the lower surface of the waste storage drawer, the slide rail and the sliding groove are movably embedded, and a storage groove is provided on the upper surface of the waste storage drawer. The waste storage drawer is embedded inside the mounting groove, and the waste generated by the cutting plate can be received.
[0014] The beneficial effects of the utility model are as follows: the device main body is added, the insulation board is placed above the partition plate, the clamping cylinder is started to drive the main clamping plate to clamp and fix the insulation board, the electric telescopic rod drives the auxiliary clamping plate to improve the clamping stability, the transverse sheath can be moved outside the transverse sliding sleeve rod according to different cutting positions, the sliding sleeve can be moved outside the sliding sleeve rod, the front and back and left and right positions of the cutting assembly are adjusted, so that the actual cutting operation can be facilitated, the device main body and the waste storage drawer are added, the waste storage drawer is embedded into the inside of the installation groove, and the waste generated by cutting can be received. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.
[0016] Figure 1 It is the whole structure schematic diagram of the adjustable cutting device for the insulation board production of the utility model.
[0017] Figure 2 It is the left side structure schematic diagram of the device main body in the adjustable cutting device for the insulation board production of the utility model.
[0018] Figure 3 It is the right side structure schematic diagram of the device main body in the adjustable cutting device for the insulation board production of the utility model.
[0019] Figure 4 It is Figure 3 It is the enlarged view of A in the utility model.
[0020] Figure 5 It is the structure schematic diagram of the waste storage drawer in the adjustable cutting device for the insulation board production of the utility model.
[0021] In the drawing, 100-device main body, 101-lower box body, 102-installation groove, 103-sliding groove, 104-partition plate, 105-angle frame plate, 106-sliding sleeve rod, 107-sliding sleeve, 108-front and back moving motor, 109-front and back gear, 110-front and back rack, 111-clamping cylinder, 112-main clamping plate, 113-electric telescopic rod, 114-auxiliary clamping plate, 115-transverse sliding sleeve rod, 116-cutting cylinder, 117-cutting assembly;
[0022] 200-waste storage drawer, 201-sliding rail, 202-storage groove. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0024] Please refer to Figures 1 to 5 The utility model provides a kind of technical scheme: a adjustable cutting plate device for insulation board production, it includes: device main body 100, lower box 101, angle frame plate 105 and waste storage drawer 200, device main body 100 its inside composition is equipped with lower box 101 for being used to carry out device support and facilitate waste storage in lower end;
[0025] Lower box 101 right side surface is equipped with the installation groove 102 for installing waste storage drawer 200, waste storage drawer 200 is equipped in the inside of installation groove 102 for being used to receive waste;
[0026] Lower box 101 upper surface four corners are equipped with angle frame plate 105 for assisting cutting frame front and back movement, front and back two groups of angle frame plate 105 are equipped with slide sleeve rod 106 for assisting slide sleeve 107 linear movement in upper end, slide sleeve rod 106 is equipped with cutting frame in the end away from the center of device main body 100.
[0027] Slide sleeve 107 and slide sleeve rod 106 are mutually movable and embedded, cutting frame is equipped with motor plate for installing front and back movement motor in the lower end of one side near the center of device main body 100, motor plate inside is equipped with front and back movement motor 108 for driving cutting frame front and back movement.
[0028] Front and back movement motor 108 is equipped with front and back gear 109 in the outside of one end near the center of device main body 100, front and back rack 110 for assisting cutting frame movement is equipped in the below of front and back gear 109, front and back rack 110 and front and back gear 109 are mutually engaged, front and back movement motor 108 can drive front and back gear 109 rotation, so that it rotates on the above of front and back rack 110 and drives cutting frame front and back movement.
[0029] Horizontal slide sleeve rod 115 is equipped between left and right two ends cutting frame, cylinder frame is equipped in the rear side of horizontal slide sleeve rod 115, cutting cylinder 116 for adjusting the up and down position of cutting assembly 117 is equipped in the rear side of cylinder frame, cutting assembly 117 for cutting insulation board is equipped in the below of cutting cylinder 116;
[0030] The lateral sliding sleeve rod 115 is externally provided with a lateral sliding sleeve, the front side of the lateral sliding sleeve is provided with a motor plate two, the inner side of the motor plate two is provided with a left-right moving motor, the outer side of the rear end of the left-right moving motor is provided with a left-right gear, the upper side of the left-right gear is provided with a left-right rack, the left-right moving motor can drive the left-right gear to rotate below the left-right rack, and the left-right position of the cutting cylinder 116 is adjusted.
[0031] The lower box body 101 is provided with a group of clamping cylinders 111 for clamping the insulation board at the left and right ends above the lower box body 101, and the clamping cylinder 111 is provided with a main clamping plate 112 at the end close to the center of the device main body 100.
[0032] The upper surface of the main clamping plate 112 is provided with a sub-clamping assembly support, the lower side of the sub-clamping assembly support is provided with an electric telescopic rod 113, and the lower side of the electric telescopic rod 113 is provided with a sub-clamping plate 114.
[0033] Please refer to Figures 1-4 , as the first embodiment of the utility model: first, the operator places the insulation board to be cut on the partition plate 104, starts the clamping cylinder 111 to drive the main clamping plate 112 to clamp and fix the insulation board, and can drive the sub-clamping plate 114 through the electric telescopic rod 113 to assist clamping, improve the fixing stability, secondly, the front and rear moving motor 108 can drive the front and rear gear 109 to rotate above the front and rear rack 110, and then drive the cutting frame to move forward and backward, the left-right moving motor can drive the left-right gear to rotate below the left-right rack, adjust the left-right position of the cutting cylinder 116, adjust the front, rear, left and right positions of the cutting assembly 117, and finally complete the cutting plate operation through the cutting assembly 117, so that the cutting plate operation can be conveniently carried out.
[0034] The lower box body 101 is provided with a plurality of groups of partition plates 104 for supporting the insulation board and falling waste, which are linearly and equally distributed, and the upper surface of the lower end of the installation groove 102 is provided with a sliding groove 103 on the front and rear sides, which facilitates the disassembly and assembly of the waste storage drawer 200.
[0035] The lower surface of the waste storage drawer 200 is provided with a sliding rail 201, the sliding rail 201 and the sliding groove 103 are movably embedded, and the upper surface of the waste storage drawer 200 is provided with a storage groove 202.
[0036] Please refer to Figures 1-3 and Figure 5As the second embodiment of the utility model: based on the above first embodiment, waste will be generated in the cutting operation of the insulation board, the operator embeds the slide rail 201 on the lower surface of the waste storage drawer 200 into the inner side of the sliding groove 103 and makes it completely embedded into the inner side of the mounting groove 102, the waste can automatically fall down through the gap between the partition plates 104 and fall into the inner side of the storage groove 202, so that the unified collection of the waste can be realized.
[0037] The above merely describes the preferred embodiments of the utility model and is not intended to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An adjustable cutting device for the production of thermal insulation boards, comprising: The device body (100), the lower box body (101), the corner frame plate (105) and the waste storage drawer (200) are characterized in that: the lower end of the internal composition of the device body (100) is provided with the lower box body (101) for supporting the device and facilitating waste storage; The right side of the lower box body (101) is provided with a mounting groove (102) for mounting the waste storage drawer (200), and the inside of the mounting groove (102) is provided with a waste storage drawer (200) for receiving waste. The upper surface of the lower box body (101) is provided with a corner frame plate (105) for assisting the forward and backward movement of the cutting frame, and the upper end between the two groups of corner frame plates (105) is provided with a slide sleeve rod (106) for assisting the linear movement of the slide sleeve (107).
2. The adjustable cutting device for the production of thermal insulation boards according to claim 1, characterized in that: The slide sleeve (107) and the slide sleeve rod (106) are movably embedded, and the cutting frame is provided with a motor plate on the side close to the center of the device body (100) for mounting the forward and backward movement motor.
3. The adjustable cutting device for the production of thermal insulation boards according to claim 2, characterized in that: The outer side of the forward and backward movement motor (108) close to the center of the device body (100) is provided with a forward and backward gear (109), and the lower side of the forward and backward gear (109) is provided with a forward and backward rack (110) for assisting the movement of the cutting frame.
4. The adjustable cutting device for the production of thermal insulation boards according to claim 3, characterized in that: The cutting frame between the left and right ends is provided with a transverse slide sleeve rod (115), the rear side of the transverse slide sleeve rod (115) is provided with a cylinder frame, the rear side of the cylinder frame is provided with a cutting cylinder (116) for adjusting the position of the cutting assembly (117), and the lower side of the cutting cylinder (116) is provided with a cutting assembly (117) for cutting the insulation board. The outer side of the transverse slide sleeve rod (115) is provided with a transverse slide sleeve, the front side of the transverse slide sleeve is provided with a motor plate two, the inner side of the motor plate two is provided with a left and right moving motor, the outer side of the rear end of the left and right moving motor is provided with a left and right gear, and the upper side of the left and right gear is provided with a left and right rack.
5. The adjustable cutting device for the production of thermal insulation boards according to claim 4, characterized in that: The upper side of the lower box body (101) is provided with a group of clamping cylinders (111) for clamping the insulation board, and the clamping cylinders (111) are provided with a main clamping plate (112) close to the center of the device body (100). The upper surface of the main clamping plate (112) is provided with a vice clamping assembly support, the lower side of the vice clamping assembly support is provided with an electric telescopic rod (113), and the lower side of the electric telescopic rod (113) is provided with a vice clamping plate (114).
6. The adjustable cutting device for the production of thermal insulation boards according to claim 1, characterized in that: The inner side of the lower box body (101) is provided with a plurality of groups of linearly divided partitions (104) for supporting the insulation board and falling waste, and the upper surface of the lower end of the mounting groove (102) is provided with a sliding groove (103) on the front and rear sides for facilitating the disassembly and assembly of the waste storage drawer (200).
7. An adjustable cutting device for the production of thermal insulation boards according to claim 6, characterized in that: The lower surface of the waste storage drawer (200) is provided with a sliding rail (201), the sliding rail (201) and the sliding groove (103) are movably embedded, and the upper surface of the waste storage drawer (200) is provided with a storage groove (202).