High-pressure annular assembly line hanging vehicle

Abstract

The utility model belongs to the field of wire hanging vehicles, particularly relates to a high-voltage annular assembly line wire hanging vehicle, and aims to solve the problems that the working efficiency is reduced and the working cost is increased due to the fact that the conventional wire hanging vehicle cannot realize efficient and continuous conveying and stable placement of wire harnesses, the following scheme is provided: the high-voltage annular assembly line wire hanging vehicle comprises a frame body, a plurality of supporting frames which are evenly distributed are fixedly arranged on the two sides of the inner wall of the top of the frame body, and a plurality of supporting idle wheels are rotationally arranged on the tops of the multiple supporting frames; the transmission mechanism is arranged on the frame body and is used for driving the plurality of separation frames to rotate and convey; and the placing assembly is arranged on the separation frame and is used for placing the wire harnesses. Through the combination of the transmission mechanism and the placing assembly, high-efficiency and continuous conveying and stable placing management of wire harnesses are achieved, tool cars and labor force needed by wire harness conveying are effectively reduced, production benefits and product quality are improved, meanwhile, high-efficiency utilization is achieved in a limited space, and the conveying and labor cost is greatly reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technology field of wire hanging vehicle, especially high -pressure annular assembly line wire hanging vehicle. BACKGROUND

[0002] Wire hanging vehicle, in the electric power operation field, is a vehicle specially used for suspending ground wire, saves time and physical strength through mechanical winding mode, improves operation standardization, relieves transportation difficulty, in the logistics transportation field, wire hanging vehicle is an organization method, aims at closely cooperating each operation according to specified train, improves transportation efficiency, optimizes resource allocation.

[0003] At present, although the existing wire hanging vehicle meets the wire harness suspension and transportation demand to some extent, but the wire harness conveying and placing are not continuous, efficient and stable enough, and the tool vehicle and labor force are strongly dependent, the space utilization is low, and the transportation and labor cost are high, thereby limiting the automation degree and overall efficiency of the production line, and also affecting the stability of product quality and the effectiveness of cost control. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings that wire harness cannot be efficiently, continuously conveyed and stably placed in prior art, leading to low work efficiency and high work cost, and provides a high -pressure annular assembly line wire hanging vehicle.

[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] The high -pressure annular assembly line wire hanging vehicle includes:

[0007] The top inner wall both sides of the frame body are fixedly provided with a plurality of support frames which are uniformly distributed, and a plurality of support idlers are rotatably arranged on the top of the plurality of support frames;

[0008] The transmission mechanism is arranged on the frame body and is used to drive the plurality of partition frames to rotate and convey;

[0009] The placing assembly is arranged on the partition frame and is used for placing the wire harness.

[0010] In a possible design, the transmission mechanism includes two rotating rods which are symmetrically arranged on both sides of the top of the frame body, chain wheels are fixedly arranged on the outside of the four rotating rods, the same chain is in transmission engagement with the outside of the plurality of support idlers through the four chain wheels, a driven gear is fixedly arranged below the chain wheel on the outside of one of the rotating rods, a motor is fixedly arranged on the bottom of the frame body, a driving gear is fixedly arranged on one end of the output shaft of the motor, and the driving gear is in engagement with the driven gear.

[0011] In a possible design, the placing assembly includes a cloth bag fixedly arranged at the bottom of the partition frame, a screw rod threadedly connected to the inner side of the partition frame, and a U-shaped clamp fixedly arranged at one end of the screw rod, with spring fixing clamps fixedly arranged at the inner walls of the U-shaped clamp.

[0012] In a possible design, the bottom of the frame body is threadedly connected with a plurality of lead screws, the bottom of each of the plurality of lead screws is fixedly provided with a rectangular adjusting block, the bottom of the rectangular adjusting block is rotatably provided with a foot cup, the outside of each of the plurality of lead screws is threadedly connected with a locking nut, and the bottom of the frame body is fixedly provided with a plurality of casters in a rectangular shape.

[0013] In a possible design, the top of the frame body is fixedly provided with a cover outside the chain, the top of the cover is fixedly provided with a control box, the control box is electrically connected with the motor, one side of the control box is electrically provided with a touch display screen and a main switch, and the top of the control box is electrically provided with a warning light.

[0014] In a possible design, the bottom of the frame body is fixedly provided with a distribution box, the distribution box is electrically connected with the control box, and the top of the cover is fixedly provided with two emergency stop buttons that are evenly distributed and electrically connected with the control box.

[0015] In a possible design, the outer side of the partition frame is fixedly provided with a bending frame, and a plurality of partition frames are fixedly arranged outside the chain through the bending frame.

[0016] In the present application, when it is used, first, the wire hanging vehicle is moved to the position where it is needed to be used through the casters at the bottom of the wire hanging vehicle, when the wire hanging vehicle is moved to the appropriate position, the rectangular adjusting block is rotated to drive the lead screw to be extended out of the bottom of the frame body, until the foot cup abuts against the ground, then the locking nut is rotated, the locking nut is rotated upward outside the lead screw, until it abuts against the bottom of the frame body, so that the position of the lead screw is limited, and the abutment of the foot cup against the ground is sequentially completed according to the above operation, so that the overall support and fixation of the wire hanging vehicle are completed.

[0017] Then, the overall wire hanging vehicle is connected with the power supply, and the power supply is turned on through the control box, at this time, the warning light is brightened to the green light of normal working, then the wire harness to be processed is prepared, the length and specification of the wire harness are ensured to meet the requirements, the wire harness is sequentially placed in the partition frame to separate the wire harnesses, so as to prevent the wire harnesses from being wound, then the bottom of the wire harness is placed in the cloth bag to support the wire harness without falling to the ground, and the upper end of the wire harness is clamped into the U-shaped clamp, when the wire harness is clamped into the U-shaped clamp, the spring fixing clamps at the two sides of the U-shaped clamp will fix and limit the wire harness, so as to prevent the wire harness from falling.

[0018] Then the rotation parameters of the motor are set through the touch display screen on the control box, the motor is started and works by pressing the main switch after setting the parameters, the motor works, the output shaft electric driving gear rotates, the driving gear rotates and drives the driven gear to rotate synchronously, the driven gear rotates and drives the rotating rod and the sprocket on it to rotate synchronously, the sprocket rotates and drives the chain to rotate, the chain rotates and drives the multiple sprockets and the supporting idler in transmission engagement to rotate synchronously, the chain starts to move in a cycle under the transmission of the sprocket and the supporting idler, and the wire harness is moved along the annular assembly line by the separating frame.

[0019] The utility model has the advantages of the following:

[0020] The utility model discloses the setting of transmission mechanism realizes the synchronous, continuous rotation conveying of the separating frame on the wire hanging trolley, improves the processing efficiency of the wire harness in the high -pressure annular assembly line, and ensures that the production flow is smooth and the automation level is improved.

[0021] The utility model discloses the setting of placing subassembly provides the stable and nimble placing space for wire harness, effectively prevents the entanglement between wire harness, ensures the neat arrangement and convenient management of wire harness in the wire hanging trolley conveying process of high -pressure annular assembly line, improves the efficiency and quality of wire harness processing.

[0022] The utility model discloses the combination of transmission mechanism and placing subassembly realizes the efficient, continuous conveying and stable placing management of wire harness, effectively reduces the tool car and labor force required for wire harness transportation, improves production efficiency and product quality, realizes the efficient use in the limited space simultaneously, and greatly reduces transportation and manual cost. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 The utility model discloses the whole and partial enlarged structure schematic drawing of high -pressure annular assembly line wire hanging trolley is provided.

[0024] Figure 2 The utility model discloses the whole and partial enlarged structure schematic drawing of high -pressure annular assembly line wire hanging trolley is provided.

[0025] Figure 3 The utility model discloses the whole and partial enlarged structure schematic drawing of high -pressure annular assembly line wire hanging trolley is provided.

[0026] Figure 4 The utility model discloses the whole and partial enlarged structure schematic drawing of high -pressure annular assembly line wire hanging trolley is provided.

[0027] Figure 5 The utility model discloses the whole and partial enlarged structure schematic drawing of high -pressure annular assembly line wire hanging trolley is provided.

[0028] In the figure: 1, frame body; 101, distribution box; 2, partition frame; 201, cloth bag; 3, rotating rod; 4, chain wheel; 5, support frame; 6, support idler; 7, chain; 8, driven gear; 9, motor; 10, driving gear; 11, cover; 12, control box; 13, warning light; 14, screw rod; 15, foot cup; 16, locking nut; 17, caster; 18, U-shaped clamp; 19, spring fixing clamping piece; 20, locking nut; 21, emergency stop button. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0030] Embodiment one

[0031] With reference to Figures 1-5 , the wire hanging vehicle comprises:

[0032] The frame body 1, the plurality of partition frames 2, the support frame 5, the support idler 6, the transmission mechanism and the placing assembly, the frame body 1 is the support structure of the whole wire hanging vehicle, the top inner wall of the frame body 1 is evenly distributed with a plurality of support frames 5 on both sides, the top of each support frame 5 is rotationally provided with a support idler 6, which is used for supporting and guiding the movement of the chain 7.

[0033] The transmission mechanism is arranged on the frame body 1 and is used for driving the plurality of partition frames 2 to rotate and convey, the mechanism comprises two rotating rods 3, and the two rotating rods 3 are symmetrically rotationally arranged on the top of the frame body 1, the outer part of each rotating rod 3 is fixedly provided with a chain wheel 4, the four chain wheels 4 and the outer parts of the plurality of support idlers 6 are commonly meshed with the same chain 7, the outer part of one of the rotating rods 3 is further fixedly provided with a driven gear 8 below the chain wheel 4, the bottom of the frame body 1 is fixedly provided with a motor 9, one end of the output shaft of the motor 9 is fixedly provided with a driving gear 10, the driving gear 10 is meshed with the driven gear 8, when the motor 9 is started, the driving gear 10 and the driven gear 8 can be driven to rotate through meshing transmission, thereby driving the rotating rod 3 and the chain wheel 4 to rotate, further driving the chain 7 to move in a loop, and realizing the continuous rotation and conveying of the partition frame 2.

[0034] The placing assembly is arranged on the partition frame 2 and is used for placing the wire harness, the assembly comprises a cloth bag 201 fixedly arranged on the bottom of the partition frame 2, which is used for supporting the wire harness to prevent it from falling to the ground, the inner side of the partition frame 2 is further threadedly connected with a screw rod, one end of the screw rod is fixedly provided with a U-shaped clamp 18, the inner walls of the U-shaped clamp 18 are fixedly provided with spring fixing clamping pieces 19 on both sides, which are used for fixing and limiting the wire harness, meanwhile, the outer part of the screw rod is further threadedly connected with a locking nut 20, which is used for fixing the position of the U-shaped clamp 18 and also facilitates the replacement of U-shaped clamps 18 of different sizes.

[0035] The application can be used in the technical field of high-pressure annular flow line pigging vehicles, and can also be used in other fields applicable to the application.

[0036] Embodiment two

[0037] On the basis of embodiment one, embodiment two further comprises: the high-pressure annular flow line pigging vehicle is applied to the technical field of high-pressure annular flow line pigging vehicles, in addition, the bottom of the frame body 1 is further threadedly connected with a plurality of lead screws 14, the bottom of the lead screw 14 is fixedly provided with a rectangular adjusting block, the bottom of the rectangular adjusting block is rotatably provided with a foot cup 15, the height of the foot cup 15 can be adjusted by adjusting the height of the lead screw 14, and stable support is realized through the foot cup 15, the outside of the lead screw 14 is further threadedly connected with a locking nut 16 for locking the position of the lead screw 14, and the bottom of the frame body 1 is further fixedly provided with a plurality of casters 17 in a rectangular shape, facilitating the movement and positioning of the pigging vehicle.

[0038] In order to control and protect the transmission mechanism and the motor 9, a cover 11 is fixedly arranged on the top of the frame body 1 outside the chain 7, a control box 12 is fixedly arranged on the top of the cover 11, the control box 12 is electrically connected with the motor 9, a touch display screen and a master switch are electrically arranged on one side of the control box 12, for setting the rotation parameters of the motor 9 and starting / stopping the motor 9, a warning light 13 is further electrically arranged on the top of the control box 12, for indicating the working state of the pigging vehicle, the warning light 13 is provided in red and green, red for fault and green for normal.

[0039] In order to provide stable power supply and emergency stop function, a distribution box 101 is further fixedly arranged on the bottom of the frame body 1, the distribution box 101 is electrically connected with the control box 12, two emergency stop buttons 21 are further fixedly arranged on the top of the cover 11 in a uniform distribution, the emergency stop buttons 21 are electrically connected with the control box 12, in an emergency, the operation of the motor 9 can be immediately stopped by pressing the emergency stop buttons 21.

[0040] In addition, a bending frame is further fixedly arranged on the outside of the partition frame 2, a plurality of partition frames 2 are fixedly arranged on the outside of the chain 7 through the bending frame, so that not only the stability of the partition frame 2 can be enhanced, but also the partition frame 2 can be stably and continuously rotated to convey the wire harness under the driving of the chain 7.

[0041] However, as known to those skilled in the art, the working principle and wiring method of the distribution box 101, the motor 9, the control box 12, the warning light 13 and the emergency stop button 21 are common, which all belong to conventional means or common knowledge, and will not be described here, and those skilled in the art can arbitrarily select and arrange them according to their needs or convenience.

[0042] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A high-pressure circular conveyor line hanging vehicle, characterized in that, include: The frame (1) and multiple partition frames (2) are provided. Multiple support frames (5) are fixedly provided on both sides of the top inner wall of the frame (1). Multiple support idler wheels (6) are rotatably provided on the top of the multiple support frames (5). The transmission mechanism is mounted on the frame (1) and is used to drive multiple partition frames (2) to rotate and transport. Placement components are set on the divider (2) and used for placing wire harnesses.

2. The high-pressure circular conveyor line hanging vehicle according to claim 1, characterized in that, The transmission mechanism includes two rotating rods (3) symmetrically arranged on both sides of the top of the frame (1). Each of the four rotating rods (3) is fixedly equipped with a sprocket (4). The four sprockets (4) are meshed with the same chain (7) on the outside of multiple support idlers (6). A driven gear (8) is fixedly installed on the outside of one of the rotating rods (3) below the sprocket (4). A motor (9) is fixedly installed at the bottom of the frame (1). A driving gear (10) is fixedly installed at one end of the output shaft of the motor (9). The driving gear (10) meshes with the driven gear (8).

3. The high-pressure circular conveyor line hanging vehicle according to claim 1, characterized in that, The placement assembly includes a cloth bag (201) fixedly installed at the bottom of the divider (2). The inner side of the divider (2) is threadedly connected to a screw rod. One end of the screw rod is fixedly provided with a U-shaped clamp (18). Both sides of the inner wall of the U-shaped clamp (18) are fixedly provided with spring fixing clips (19), and the outer thread of the screw rod is connected to a locking nut (20).

4. The high-pressure circular conveyor line hanging vehicle according to claim 1, characterized in that, The bottom of the frame (1) is threaded with multiple lead screws (14), and a rectangular adjusting block is fixedly provided at the bottom of each of the multiple lead screws (14). A foot cup (15) is rotatably provided at the bottom of the rectangular adjusting block. A locking nut (16) is threadedly connected to the outside of each of the multiple lead screws (14). The bottom of the frame (1) is fixedly provided with multiple casters (17) in a rectangular shape.

5. The high-pressure circular conveyor line hanging vehicle according to claim 1, characterized in that, The top of the frame (1) is fixedly provided with a cover (11) outside the chain (7). A control box (12) is fixedly provided on the top of the cover (11). The control box (12) is electrically connected to the motor (9). A touch screen and a main switch are electrically provided on one side of the control box (12). A warning light (13) is electrically provided on the top of the control box (12).

6. The high-pressure circular conveyor line hanging vehicle according to claim 5, characterized in that, A distribution box (101) is fixedly installed at the bottom of the frame (1), and the distribution box (101) is electrically connected to the control box (12). Two emergency stop buttons (21) are evenly distributed on the top of the cover (11), and the emergency stop buttons (21) are electrically connected to the control box (12).

7. The high-pressure circular conveyor line hanging vehicle according to claim 3, characterized in that, A bending frame is fixedly installed on the outside of the partition frame (2), and multiple partition frames (2) are fixedly installed on the outside of the chain (7) by bending frames.

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