Belt conveyor monitoring device

By designing a belt conveyor monitoring device with adjustable monitoring roller spacing, the problem that existing devices cannot adapt to different belt sizes has been solved, achieving accurate monitoring and timely alarm effects.

CN223659106UActive Publication Date: 2025-12-12NORTHWEST ENGINEERING CORPORATION LIMITED
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Patent Information

Application Number
CN202522351265.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-06
Publication Date
2025-12-12
Estimated Expiration
2035-11-06

AI Technical Summary

Technical Problem

Existing belt conveyor monitoring devices cannot be adjusted according to the size of the belt, which limits their effectiveness.

Method used

A belt conveyor monitoring device was designed, comprising a monitoring frame, monitoring rollers, an adjustment mechanism, a sliding plate, an elastic telescopic rod, and an alarm. The adjustment mechanism adjusts the spacing of the monitoring rollers, and the elastic telescopic rod and energized contacts enable accurate monitoring and alarm of belt deviation.

Benefits of technology

It enables automatic adjustment of the monitoring range based on the belt width, improving monitoring accuracy, and provides timely alarms to prevent malfunctions caused by belt misalignment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223659106U_ABST
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Abstract

The utility model discloses a belt conveyor monitoring device, which relates to the technical field of belt conveyor monitoring, and comprises a monitoring frame and two symmetrically arranged monitoring rollers, the top of the monitoring frame is provided with a strip-shaped hole, an adjusting mechanism is arranged in the strip-shaped hole, two symmetrically arranged sliding plates are arranged through the adjusting mechanism, and the bottom of each sliding plate is fixedly provided with a connecting rod. An operation box is fixedly arranged at the bottom of the connecting rod, an elastic telescopic rod is fixedly arranged on the inner wall of the operation box, a supporting block is fixedly arranged through the elastic telescopic rod, a vertical rod is fixedly arranged at the bottom of the supporting block, the monitoring roller is rotationally matched with the vertical rod, a pulling plate is fixedly arranged at the top of the supporting block, and a first electrifying contact is fixedly arranged on the inner wall of the pulling plate; and a second electrifying contact is fixedly arranged on the inner wall of the operation box. The distance between the two monitoring rollers can be adjusted according to the width of the belt in the belt conveyor needing to be detected, and deviation of the belt can be conveniently and accurately monitored.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of belt conveyor monitoring, and particularly relates to a belt conveyor monitoring device. BACKGROUND

[0002] In the use process of the belt conveyor, in order to ensure the stable transmission of the belt, it needs to be accurately monitored, for example, the patent document with the publication number CN115159026A discloses a belt conveyor deviation monitoring and alarming device, when the belt deviates, the trigger mechanism is set, the driving connection mechanism is moved with the vertical plate, when the vertical plate moves to the first guide block and the second guide block are in contact, the voice playing device and the warning light are started to alarm, reminding the user that the belt has deviated and needs to be handled as soon as possible, realizing the purpose of belt deviation early warning.

[0003] But the above-mentioned monitoring device in cooperation with the belt, the monitoring device setting position is fixed, only can be placed in the fixed width size of the belt outside to use, reduces the use effect of monitoring device. UTILITY MODEL CONTENTS

[0004] In view of the above-mentioned problems existing in the prior art belt conveyor monitoring device, the utility model is proposed.

[0005] Therefore, the utility model aims at providing a belt conveyor monitoring device, which solves the problem that the existing monitoring device cannot adjust the detection range according to the size of the belt.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A belt conveyor monitoring device, comprising a monitoring frame and two symmetrically arranged monitoring rollers, a strip-shaped hole is formed in the top of the monitoring frame, an adjusting mechanism is arranged in the strip-shaped hole, and two symmetrically arranged sliding plates are arranged through the adjusting mechanism, a connecting rod is fixedly arranged at the bottom of the sliding plate, an operation box is fixedly arranged at the bottom of the connecting rod, an elastic telescopic rod is fixedly arranged on the inner wall of the operation box, a supporting block is fixedly arranged through the elastic telescopic rod, a vertical rod is fixedly arranged at the bottom of the supporting block, and the monitoring roller is rotationally matched with the vertical rod.

[0008] A pull plate is fixedly arranged at the top of the supporting block, a first power supply contact is fixedly arranged on the inner wall of the pull plate, a second power supply contact is fixedly arranged on the inner wall of the operation box, the first power supply contact and the second power supply contact are arranged in cooperation, an alarm is fixedly arranged at the top of the operation box, and the alarm is electrically matched with the first power supply contact and the second power supply contact.

[0009] Preferably, the adjusting mechanism comprises a bidirectional screw, the bidirectional screw is rotatably arranged in the strip-shaped hole, and two sliding plates are slidably arranged in the strip-shaped hole and threadedly sleeved with the rod wall of the bidirectional screw.

[0010] Preferably, a motor is fixedly arranged at the back upper end of the monitoring frame, the output shaft of the motor penetrates into the strip-shaped hole and is fixedly provided with a driving bevel gear, the rod wall of the bidirectional screw is fixedly sleeved with a transmission bevel gear, and the driving bevel gear and the transmission bevel gear are arranged in a matched mode.

[0011] Preferably, the monitoring frame is arranged in a U shape, and a bottom plate is fixedly arranged at the bottom of each end of the monitoring frame.

[0012] Further, the two monitoring rollers are rubber rollers.

[0013] Preferably, the pull plate is an L-shaped pull plate.

[0014] In the above technical solution, the technical effects and advantages of the utility model are provided.

[0015] 1. The utility model discloses a monitoring frame, a strip-shaped hole, a sliding plate, an adjusting mechanism, a monitoring roller, an operation box, an elastic telescopic rod, a pull plate and a power supply contact are arranged, the distance between the two monitoring rollers can be adjusted according to the width of the internal belt of the belt conveyor, and the deviation of the belt can be accurately monitored.

[0016] 2. The utility model discloses a monitoring frame, a bottom plate and a moving wheel are arranged, the device can be conveniently moved and arranged in cooperation with the belt conveyor. DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments or the prior art, the drawings needed in the embodiments will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art according to the drawings.

[0018] Figure 1 It is a structural schematic view of the utility model;

[0019] Figure 2 It is a top view of the utility model;

[0020] Figure 3 It is a Figure 1 enlarged schematic view of A part of the utility model.

[0021] MARK EXPLANATION:

[0022] 1. Monitoring frame; 2. Monitoring roller; 3. Slide plate; 4. Connecting rod; 5. Operation box; 6. Elastic telescopic rod; 7. Support block; 8. Vertical rod; 9. Pull plate; 10. First energized contact; 11. Second energized contact; 12. Alarm; 13. Bidirectional screw; 14. Motor; 15. Drive bevel gear; 16. Transmission bevel gear; 17. Base plate; 18. Moving wheel. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] This utility model discloses a belt conveyor monitoring device.

[0025] This utility model provides, for example Figures 1-3 The belt conveyor monitoring device shown includes a monitoring frame 1 and two symmetrically arranged monitoring rollers 2, both of which are rubber rollers. The monitoring frame 1 is U-shaped, and a base plate 17 is fixed at both ends of the bottom. A movable wheel 18 is fixed at the four corners of the bottom of each base plate 17. A strip-shaped hole is opened at the top of the monitoring frame 1, and an adjustment mechanism is provided in the strip-shaped hole. Two symmetrically arranged sliding plates 3 are provided through the adjustment mechanism. The adjustment mechanism includes a bidirectional screw 13, which is rotatably disposed in the strip-shaped hole. The two sliding plates 3 are slidably disposed in the strip-shaped hole and are threadedly engaged with the rod wall of the bidirectional screw 13. A connecting rod 4 is fixedly disposed at the bottom of the sliding plate 3, and an operation box 5 is fixedly disposed at the bottom of the connecting rod 4. An elastic telescopic rod 6 is fixedly disposed on the inner wall of the operation box 5, and a support block 7 is fixedly disposed through the elastic telescopic rod 6. A vertical rod 8 is fixedly disposed at the bottom of the support block 7. The monitoring roller 2 is rotatably engaged with the vertical rod 8.

[0026] A pull plate 9 is fixedly provided on the top of the support block 7. The pull plate 9 is an L-shaped pull plate. A first energized contact 10 is fixedly provided on the inner wall of the pull plate 9. A second energized contact 11 is fixedly provided on the inner wall of the operation box 5. The first energized contact 10 and the second energized contact 11 are configured to cooperate with each other. An alarm 12 is fixedly provided on the top of the operation box 5. The alarm 12 is electrically connected with the first energized contact 10 and the second energized contact 11.

[0027] In order to drive the adjustment mechanism to operate stably, such as Figures 1-2 As shown, a motor 14 is fixedly installed on the upper back side of the monitoring frame 1. The output shaft of the motor 14 passes through a strip hole and is fixedly provided with a drive bevel gear 15. A transmission bevel gear 16 is fixedly sleeved on the rod wall of the bidirectional screw 13. The drive bevel gear 15 and the transmission bevel gear 16 are configured to cooperate.

[0028] Working principle: first, according to the belt width of the belt conveyor to be monitored, adjust the distance between the two monitoring rollers 2, start the motor 14 on the back side of the monitoring frame 1 upper end, the motor 14 output shaft drives the driving bevel gear 15 to rotate, the driving bevel gear 15 is engaged with the transmission bevel gear 16 fixed on the wall of the bidirectional screw 13, and then drives the bidirectional screw 13 to rotate in the strip hole at the top of the monitoring frame 1, since the two sliding plates 3 are slidingly arranged in the strip hole and are threadedly connected with the wall of the bidirectional screw 13, when the bidirectional screw 13 rotates, it will drive the two sliding plates 3 to move towards or away from each other along the strip hole, the sliding plates 3 drive the operation box 5, the vertical rod 8 and the monitoring roller 2 to move synchronously through the connecting rod 4 at the bottom, until the two monitoring rollers 2 correspond to the two sides of the belt respectively, meet the monitoring requirement of the belt width, then turn off the motor 14;

[0029] Then, by means of the moving wheels 18 at the bottom of the bottom plates 17 at both ends of the monitoring frame 1, the whole device is moved to the side of the belt conveyor, so that the belt is between the two monitoring rollers 2, and the monitoring rollers 2 are in contact with the side of the belt, when the belt conveyor is running, the belt drive will drive the monitoring roller 2 to rotate around the vertical rod, at this time, the elastic expansion rod 6 in the operation box 5 is in a natural expansion state, the first power supply contact 10 in the inner wall of the pull plate 9 at the top of the supporting block 7 is separated from the second power supply contact 11 in the inner wall of the operation box 5, the alarm 12 is not powered on, and no alarm is given;

[0030] If the belt deviates during operation, the deviated belt will extrude the corresponding monitoring roller 2 to one side, the monitoring roller 2 pushes the supporting block 7 to move towards the inside of the operation box 5 through the vertical rod 8, the supporting block 7 compresses the elastic expansion rod 6 at the same time, and drives the pull plate 9 and the first power supply contact 10 to move synchronously, when the deviation of the belt reaches the set threshold, the first power supply contact 10 contacts the second power supply contact 11, so that the circuit in which the alarm 12 is located is conducted, the alarm 12 is started and gives an alarm, reminding the staff to handle the belt deviation problem in time, avoiding the expansion of the fault, after the staff adjusts the belt to the normal position, the extrusion force of the belt on the monitoring roller 2 disappears, the elastic expansion rod 6 resets, drives the supporting block 7, the pull plate 9 and the first power supply contact 10 to return to the initial position, the first power supply contact 10 is separated from the second power supply contact 11, the alarm 12 stops alarming, and the device returns to the normal monitoring state.

[0031] The above only describes some exemplary embodiments of the present application by way of illustration, without doubt, for ordinary skilled in the art, without departing from the spirit and scope of the present application, the described embodiments can be modified in various ways. Therefore, the above description and drawings are illustrative in nature, and should not be construed as limiting the scope of protection of the claims of the present application.

Claims

1. A belt conveyor monitoring device comprising a monitoring frame (1) and two symmetrically arranged monitoring rollers (2), characterized in that, The top of the monitoring frame (1) is provided with a strip-shaped hole, the strip-shaped hole is provided with an adjusting mechanism, and two symmetrically arranged sliding plates (3) are arranged through the adjusting mechanism, the bottom of the sliding plate (3) is fixedly provided with a connecting rod (4), the bottom of the connecting rod (4) is fixedly provided with an operation box (5), the inner wall of the operation box (5) is fixedly provided with an elastic telescopic rod (6), and a supporting block (7) is fixedly arranged through the elastic telescopic rod (6), the bottom of the supporting block (7) is fixedly provided with a vertical rod (8), and the monitoring roller (2) is in rotating fit with the vertical rod (8). The top of the supporting block (7) is fixedly provided with a pull plate (9), the inner wall of the pull plate (9) is fixedly provided with a first power supply contact (10), the inner wall of the operation box (5) is fixedly provided with a second power supply contact (11), the first power supply contact (10) and the second power supply contact (11) are arranged in cooperation, the top of the operation box (5) is fixedly provided with an alarm (12), and the alarm (12) is in electric cooperation with the first power supply contact (10) and the second power supply contact (11).

2. The belt conveyor monitoring device of claim 1, wherein, The adjusting mechanism comprises a bidirectional screw rod (13), the bidirectional screw rod (13) is rotatably arranged in the strip-shaped hole, and the two sliding plates (3) are slidably arranged in the strip-shaped hole and are in threaded sleeve fit with the rod wall of the bidirectional screw rod (13).

3. The belt conveyor monitoring apparatus of claim 2, wherein, The back side upper end of the monitoring frame (1) is fixedly provided with a motor (14), the output shaft tail end of the motor (14) penetrates into the strip-shaped hole and is fixedly provided with a driving bevel gear (15), the rod wall of the bidirectional screw rod (13) is fixedly provided with a transmission bevel gear (16), and the driving bevel gear (15) and the transmission bevel gear (16) are arranged in cooperation.

4. The belt conveyor monitoring apparatus of claim 1, wherein, The monitoring frame (1) is arranged in a U shape, and the bottom of each end is fixedly provided with a bottom plate (17), and the bottom of each bottom plate (17) is fixedly provided with a moving wheel (18) at the four corners.

5. The belt conveyor monitoring apparatus of claim 1, wherein, The two monitoring rollers (2) are rubber rollers.

6. The belt conveyor monitoring apparatus of claim 1, wherein, The pull plate (9) is an L-shaped pull plate.

Citation Information

Patent Citations

  • Belt conveyor deviation monitoring and alarming device

    CN115159026A