Automatic blank stacking device

By combining automatic loading and traversing mechanisms, automated stacking of ceramic blanks is achieved, solving the problem of low efficiency in manual stacking and improving production efficiency and safety.

CN223659326UActive Publication Date: 2025-12-12CHAOZHOU ASLAN AUTOMATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423317385.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-12
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In ceramic production, the manual removal and stacking of ceramic blanks after molding is inefficient, has a low degree of automation, and poses safety hazards.

Method used

An automatic billet stacking device, including an automatic loading mechanism and an automatic traversing mechanism, is adopted. The first drive component pushes the pallet into the stacking frame assembly, and the third drive component drives the clamping component to move the stacking frame assembly to the designated position, thereby realizing automated stacking.

Benefits of technology

It has improved production efficiency, reduced manual operation, increased automation, and reduced labor intensity and safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic blank stacking device which comprises an automatic loading mechanism and an automatic transverse moving mechanism, the automatic loading mechanism comprises a supporting assembly and a lifting assembly, the automatic transverse moving mechanism comprises a base, a third driving assembly, a transverse moving guide seat, a stacking frame assembly and a clamping assembly, and a supporting plate on which blanks are stacked is conveyed to a supporting plate; the supporting plates are driven by the first driving assembly to move towards the stacking frame assembly, the second driving assembly drives the supporting guide seat to descend to a proper position, the first driving assembly pushes the supporting plates into the stacking frame assembly, and after the needed number of supporting plates are installed on the stacking frame assembly, the clamping assembly clamps the stacking frame assembly, and then the stacking frame assembly is clamped. The third driving assembly drives the clamping assembly to drive the stacking frame assembly to move towards the designated position, the automation degree is high, manual stacking of the supporting plates one by one is omitted, and efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic equipment technical field, specifically relates to blank automatic stacking device. BACKGROUND

[0002] In the mechanical manufacturing field, in order to improve production efficiency, for this, current many enterprises are generally independent research and development or adopt mechanical automatic equipment to carry out production operation, and it not only improves production efficiency, but also can improve the utilization of material, for example, in the mechanical equipment of ceramic production industry, ceramic blank is generally formed by rolling forming machine, and after forming, it is operated by artificial blank taking, and the blank is stacked manually after taking out, the scheme not only has low production efficiency and automation degree, but also has high labor intensity, and there is great security risk, in order to improve production efficiency and automation control, for this, people have carried out long-term exploration, and various kinds of solutions have been proposed. CONTENT OF THE UTILITY MODEL

[0003] In view of the above technical problems, the utility model provides a blank automatic stacking device, the first drive assembly pushes the supporting plate into the stacking frame assembly, waits for the required number of supporting plates to be loaded on the stacking frame assembly, and the third drive assembly drives the stacking frame assembly to move to the specified position through the drive clamping assembly, which has high automation degree, saves manual stacking of supporting plates one by one, and improves efficiency.

[0004] The technical scheme adopted by the utility model is as follows: a blank automatic stacking device, characterized by comprising an automatic loading mechanism and an automatic horizontal moving mechanism, the automatic loading mechanism comprises a supporting assembly and a lifting assembly, the automatic horizontal moving mechanism comprises a third drive assembly, a horizontal moving guide base, a stacking frame assembly and a clamping assembly, wherein: the supporting assembly comprises a supporting guide base, a supporting plate for supporting the supporting plate and a first drive assembly for driving the supporting plate to move to the stacking frame assembly, the supporting plate is installed on the top surface of the supporting guide base, and the first drive assembly is installed on the side surface of the supporting guide base; the lifting assembly comprises a support, a guide rod installed on the support and a second drive assembly, the guide rod is slidably connected with the supporting guide base, and the second drive assembly drives the supporting guide base to move axially along the guide rod; the stacking frame assembly and the clamping assembly are movably installed on the horizontal moving guide base respectively, the clamping assembly is movably matched with the stacking frame assembly, and the third drive assembly is connected with the clamping assembly and drives the clamping assembly to move axially along the horizontal moving guide base.

[0005] Optionally, the first driving assembly comprises a first synchronous wheel, a second synchronous wheel, a first synchronous belt and a first rotary motor, the first synchronous wheel and the second synchronous wheel are respectively installed at two ends of the support guide base, the first synchronous belt is arranged on the outer circumferential wall of the first synchronous wheel and the second synchronous wheel, the first rotary motor is installed on the support guide base, and the output end of the first rotary motor is coaxially connected with the first synchronous wheel, and one side of the first synchronous belt is connected with the support plate through a first connecting block.

[0006] Optionally, the first driving assembly further comprises a fourth rotary motor, a fifth synchronous wheel, a sixth synchronous wheel and a third synchronous belt, the fifth synchronous wheel and the sixth synchronous wheel are respectively installed at two ends of the bottom of the support guide base, the third synchronous belt is arranged on the outer circumferential wall of the fifth synchronous wheel and the sixth synchronous wheel, the fourth rotary motor is installed on the support guide base, and the output end of the fourth rotary motor is coaxially connected with the fifth synchronous wheel, the third synchronous belt is connected with a pneumatic cylinder, the pneumatic cylinder is connected with a shifting block at the telescopic end, the bottom of the support guide base is provided with a sliding rail, and the pneumatic cylinder is slidingly connected with the sliding rail.

[0007] Optionally, the support plate is provided with a sliding groove, and the shifting block is slidingly located in the sliding groove.

[0008] Optionally, the second driving assembly comprises a third synchronous wheel, a fourth synchronous wheel, a second rotary motor and a second synchronous belt, the output end of the second rotary motor is coaxially connected with the third synchronous wheel, the third synchronous wheel and the fourth synchronous wheel are vertically and correspondingly installed on the support frame, the second synchronous belt is arranged on the outer circumferential wall of the third synchronous wheel and the fourth synchronous wheel, and the support guide base is connected with one side of the second synchronous belt through a second connecting block.

[0009] Optionally, the number of the guide rods is multiple, the side of the support guide base facing the support frame is provided with multiple sliding blocks, and the multiple sliding blocks and the multiple guide rods are slidingly matched one by one.

[0010] Optionally, the stacker assembly comprises a support frame and a roller installed at the bottom of the support frame, the support frame is sequentially provided with multiple storage rods from top to bottom, and the roller is rolling matched with the transverse guide base.

[0011] Optionally, the clamping assembly comprises a base, a clamping jaw and a driving piece, the driving piece is installed on the base, one end of the clamping jaw is movably matched with the support frame, the other end of the clamping jaw is connected with the driving piece, and the base is slidingly connected with the transverse guide base.

[0012] Optionally, the third driving assembly comprises a third rotating motor, a first gear, a second gear and a synchronous chain, the first gear and the second gear are installed at two ends of the horizontal moving guide base respectively, the synchronous chain is arranged around the outer periphery of the first gear and the second gear, the third rotating motor is coaxially connected with the first gear, and the base is connected with one side of the synchronous chain through a third connecting block.

[0013] The beneficial effects of the utility model are that: the supporting plate with the blank is transported to the supporting plate, the supporting plate is driven to move to the pile frame assembly under the first driving assembly, the second driving assembly drives the supporting guide base to descend to the appropriate position, the first driving assembly pushes the supporting plate into the pile frame assembly, the required number of supporting plates are loaded on the pile frame assembly, the clamping assembly clamps the pile frame assembly, the third driving assembly drives the pile frame assembly to move to the designated position through the driving clamping assembly, the automation degree is higher, the manual stacking of the supporting plates is saved, and the efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 The structure schematic view of the blank automatic stacking device is provided for the utility model embodiment;

[0015] Figure 2 The schematic view of the automatic loading mechanism of the blank automatic stacking device is provided for the utility model embodiment;

[0016] Figure 3 The schematic view of the automatic horizontal moving mechanism of the blank automatic stacking device is provided for the utility model embodiment;

[0017] Figure 4 The schematic view of the pushing block of the blank automatic stacking device is provided for the utility model embodiment.

[0018] The marks in each drawing are: 1, supporting guide base; 2, supporting plate; 3, first synchronous wheel; 4, second synchronous wheel; 5, first synchronous belt; 6, first rotating motor; 7, pushing block; 8, sliding groove; 9, support; 10, guide rod; 11, third synchronous wheel; 12, fourth synchronous wheel; 13, second rotating motor; 14, second synchronous belt; 15, supporting frame; 16, roller; 17, placing rod; 18, base; 19, clamping jaw; 20, third rotating motor; 21, first gear; 22, second gear; 23, synchronous chain; 24, horizontal moving guide base; 25, fourth rotating motor; 26, fifth synchronous wheel; 27, sixth synchronous wheel; 28, third synchronous belt; 29, air cylinder; 30, sliding rail. DETAILED DESCRIPTION

[0019] The application will be further described in detail in connection with the drawings and embodiments.

[0020] As Figures 1 to 3As shown, this embodiment discloses an automatic billet stacking device, including an automatic loading mechanism and an automatic traversing mechanism. The automatic loading mechanism includes a support assembly and a lifting assembly. The automatic traversing mechanism includes a third drive assembly, a traversing guide seat 24, a stacking frame assembly, and a clamping assembly. The support assembly includes a support guide seat 1, a support plate 2 for supporting a pallet, and a first drive assembly for driving the pallet to move towards the stacking frame assembly. The support plate 2 is mounted on the top surface of the support guide seat 1, and the first drive assembly is mounted on the side surface of the support guide seat 1. The lifting assembly includes a bracket 9, a guide rod 10 mounted on the bracket 9, and a second drive assembly. The guide rod 10 is slidably connected to the support guide seat 1, and the second drive assembly drives the support guide seat 1 to move axially along the guide rod. The stacking frame assembly and the clamping assembly are movably mounted on the traversing guide seat 24. The clamping assembly is movably engaged with the stacking frame assembly. The third drive assembly is connected to the clamping assembly and drives the clamping assembly to move axially along the traversing guide seat 24. The pallets with stacked blanks are transported to the support plate 2. Driven by the first drive component, the pallets move towards the stacking frame assembly. The second drive component drives the support guide 1 to descend to the appropriate position. The first drive component pushes the pallets into the stacking frame assembly. Once the required number of pallets are installed on the stacking frame assembly, the clamping component holds the stacking frame assembly. The third drive component drives the clamping component to move the stacking frame assembly to the designated position. The automation level is high, eliminating the need for manual stacking of pallets one by one and improving efficiency.

[0021] like Figure 2 and 4As shown, the first drive assembly includes a first synchronous pulley 3, a second synchronous pulley 4, a first synchronous belt 5, and a first rotary motor 6. The first synchronous pulley 3 and the second synchronous pulley 4 are respectively mounted at both ends of the support guide 1. The first synchronous belt 5 is wound around the outer peripheral walls of the first synchronous pulley 3 and the second synchronous pulley 4. The first rotary motor 6 is mounted on the support guide 1, and the output end of the first rotary motor 6 is coaxially connected to the first synchronous pulley 3. One side of the first synchronous belt 5 is connected to the support plate 2 through a first connecting block. The first drive assembly also includes a fourth rotary motor 25 and a fifth synchronous pulley 26. The fifth synchronous pulley 26 and the sixth synchronous pulley 27 are respectively installed at both ends of the bottom of the support guide 1. The third synchronous belt 28 is wrapped around the outer peripheral wall of the fifth synchronous pulley 26 and the sixth synchronous pulley 27. The fourth rotary motor 25 is installed on the support guide 1, and the output end of the fourth rotary motor 25 is coaxially connected to the fifth synchronous pulley 26. The third synchronous belt 28 is connected to a cylinder 29. The telescopic end of the cylinder 29 is connected to a lever 7. The bottom of the support guide 1 is provided with a slide rail 30, and the cylinder 29 is slidably connected to the slide rail 30. While the first rotary motor 6 drives the first synchronous pulley 3 and the second synchronous pulley 4 to rotate, the first synchronous belt 5 drives the support plate 2 to move. Simultaneously, the fourth rotary motor 25 drives the fifth synchronous pulley 26 and the sixth synchronous pulley 27 to rotate, and the third synchronous belt 28 drives the cylinder 29 to slide along the slide rail 30. When the support plate 2 moves to the support frame 15, the cylinder 29 drives the lever 7 to move upwards to the tray protruding from the support plate 2. The fourth rotary motor 25, through the driving cylinder, causes the lever 7 to continue moving towards the support frame, pushing the tray on the support plate into the grid above the stack. The support plate 2 is provided with a sliding groove 8, and the lever 7 slides within the sliding groove 8. Driven by the first rotary motor 6, the lever 7 pushes the tray on the support plate 2 into the stack assembly, then resets, preparing for the next push of the tray.

[0022] like Figure 2As shown, the second drive assembly includes a third synchronous pulley 11, a fourth synchronous pulley 12, a second rotary motor 13, and a second synchronous belt 14. The output end of the second rotary motor 13 is coaxially connected to the third synchronous pulley 11. The third synchronous pulley 11 and the fourth synchronous pulley 12 are vertically mounted on the bracket 9. The second synchronous belt 14 is wound around the outer periphery of the third synchronous pulley 11 and the fourth synchronous pulley 12. The support guide 1 is connected to one side of the second synchronous belt 14 through a second connecting block. While the second rotary motor 13 drives the third synchronous pulley 11 and the fourth synchronous pulley 12 to rotate, the second synchronous belt 14 drives the support guide 1 to move up and down, causing the pusher block 7 to push the pallet into the grid above the stack. There are multiple guide rods 10. The support guide 1 has multiple sliders on the side facing the bracket 9, and the multiple sliders and multiple guide rods 10 slide in a one-to-one correspondence. In this embodiment, there are two guide rods 10, which are located on both sides of the second synchronous belt 14, allowing the support guide 1 to move up and down smoothly.

[0023] like Figure 3 As shown, the stacking assembly includes a support frame 15 and rollers 16 mounted on the bottom of the support frame 15. The support frame 15 has multiple storage rods 17 arranged sequentially from top to bottom. The rollers 16 are in rolling engagement with the transverse guide 24. The storage rods 17 are arranged in pairs for supporting trays; storage rods 17 can also be replaced by storage plates. The clamping assembly includes a base 18, grippers 19, and a drive unit. The drive unit is mounted on the base 18. One end of the gripper 19 is movably engaged with the support frame 15, and the other end of the gripper 19 is connected to the drive unit. The base 18 is slidably connected to the transverse guide 24. The drive unit can be a rotary motor driving gears to mesh and rotate, with the gears causing the grippers 19 to close; this is existing technology.

[0024] like Figure 3 As shown, the third drive assembly includes a third rotary motor 20, a first gear 21, a second gear 22, and a synchronous chain 23. The first gear 21 and the second gear 22 are respectively mounted at both ends of the transverse guide 24. The synchronous chain 23 is wound around the outer periphery of the first gear 21 and the second gear 22. The third rotary motor 20 is coaxially connected to the first gear 21. The base 18 is connected to one side of the synchronous chain 23 through a third connecting block. While the third rotary motor 20 drives the first gear 21 and the second gear 22 to rotate, the synchronous chain 23 drives the base 18 to move. The base 18 drives the support frame 15 to move synchronously through the gripper 19, so that the support frame 15 carries the pallet containing the blank to the designated position. In this embodiment, the first gear 21, the second gear 22, and the synchronous chain 23 can all be replaced with the third synchronous pulley 11, the fourth synchronous pulley 12, and the second synchronous belt 14 mentioned above.

[0025] It is understood that the specific embodiments described above are merely for explaining the relevant utility model and not for limiting the utility model. It should also be noted that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings. Multiple technical solutions in the same embodiment, as well as multiple technical solutions in different embodiments, can be arranged and combined to form new technical solutions that do not contradict or conflict with each other. All equivalent structural transformations made based on the content of this utility model specification and drawings, directly or indirectly applied to other related technical fields, are similarly included within the protection scope of this utility model.

Claims

1. An automatic billet stacking device, characterized in that, The system includes an automatic loading mechanism and an automatic traversing mechanism. The automatic loading mechanism includes a support assembly and a lifting assembly. The automatic traversing mechanism includes a third drive assembly, a traversing guide, a stacking frame assembly, and a clamping assembly, wherein: The support assembly includes a support guide, a support plate for supporting the pallet, and a first drive assembly for driving the pallet to move toward the stacking assembly. The support plate is mounted on the top surface of the support guide, and the first drive assembly is mounted on the side surface of the support guide. The lifting assembly includes a bracket, a guide rod mounted on the bracket, and a second drive assembly. The guide rod is slidably connected to the support guide seat, and the second drive assembly drives the support guide seat to move axially along the guide rod. The stacking frame assembly and the clamping assembly are movably mounted on the transverse guide seat. The clamping assembly is movably engaged with the stacking frame assembly. The third drive assembly is connected to the clamping assembly and drives the clamping assembly to move axially along the transverse guide seat.

2. The automatic billet stacking device according to claim 1, characterized in that, The first drive assembly includes a first synchronous pulley, a second synchronous pulley, a first synchronous belt, and a first rotary motor. The first synchronous pulley and the second synchronous pulley are respectively installed at both ends of the side wall of the support guide. The first synchronous belt is wrapped around the outer peripheral wall of the first synchronous pulley and the second synchronous pulley. The first rotary motor is installed on the support guide, and the output end of the first rotary motor is coaxially connected to the first synchronous pulley. One side of the first synchronous belt is connected to the support plate through a first connecting block.

3. The automatic billet stacking device according to claim 1, characterized in that, The first drive assembly further includes a fourth rotary motor, a fifth synchronous pulley, a sixth synchronous pulley, and a third synchronous belt. The fifth and sixth synchronous pulleys are respectively installed at both ends of the bottom of the support guide. The third synchronous belt is wound around the outer peripheral wall of the fifth and sixth synchronous pulleys. The fourth rotary motor is installed on the support guide, and the output end of the fourth rotary motor is coaxially connected to the fifth synchronous pulley. The third synchronous belt is connected to a cylinder, and the telescopic end of the cylinder is connected to a lever. The bottom of the support guide is provided with a slide rail, and the cylinder is slidably connected to the slide rail.

4. The automatic billet stacking device according to claim 3, characterized in that, The support plate is provided with a sliding groove, and the toggle block slides within the sliding groove.

5. The automatic billet stacking device according to claim 1, characterized in that, The second drive assembly includes a third synchronous pulley, a fourth synchronous pulley, a second rotary motor, and a second synchronous belt. The output end of the second rotary motor is coaxially connected to the third synchronous pulley. The third and fourth synchronous pulleys are vertically mounted on a bracket. The second synchronous belt is wound around the outer periphery of the third and fourth synchronous pulleys. The support guide is connected to one side of the second synchronous belt through a second connecting block.

6. The automatic billet stacking device according to claim 1, characterized in that, There are multiple guide rods, and multiple sliders are provided on the side of the support guide facing the bracket. The multiple sliders and the multiple guide rods are slidably engaged in a one-to-one correspondence.

7. The automatic billet stacking device according to claim 1, characterized in that, The stacking rack assembly includes a support frame and rollers installed at the bottom of the support frame. The support frame is provided with a plurality of storage rods from top to bottom, and the rollers are in rolling cooperation with the transverse guide seat.

8. The automatic billet stacking device according to claim 7, characterized in that, The clamping assembly includes a base, a gripper, and a drive unit. The drive unit is mounted on the base. One end of the gripper is movably engaged with the support frame, and the other end of the gripper is connected to the drive unit. The base is slidably connected to the transverse guide seat.

9. The automatic billet stacking device according to claim 8, characterized in that, The third drive assembly includes a third rotary motor, a first gear, a second gear, and a synchronous chain. The first gear and the second gear are respectively installed at both ends of the transverse guide. The synchronous chain is wound around the outer periphery of the first gear and the second gear. The third rotary motor is coaxially connected to the first gear. The base is connected to one side of the synchronous chain through a third connecting block.