Steam waste heat and waste pressure power generation device utilizing high-pressure deaerator

By designing flange connections and filter plates for the power generation mechanism and steam generation components, the problem of insufficient utilization of waste heat gas caused by intermittent maintenance of the high-pressure deaerator was solved, and efficient waste heat and pressure power generation from steam was achieved.

CN223661936UActive Publication Date: 2025-12-12HEFEI THERMOELECTRIC GRP CO LTD
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Patent Information

Application Number
CN202520137286.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-12-12
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

During intermittent maintenance and cleaning of the high-pressure deaerator, the waste heat gas cannot be utilized, resulting in prolonged shutdowns and affecting power generation efficiency.

Method used

A device comprising a power generation mechanism, a steam generation assembly, a filter plate, and a cover is designed. The device is connected to the steam generation assembly via a flange through a high-pressure deaerator. A three-way valve is used to switch the heat exchange box to achieve continuous steam generation and power generation. The device is equipped with a filter plate and a cover to reduce the influence of impurities.

Benefits of technology

It reduces downtime, improves power generation efficiency, and enables efficient utilization of steam waste heat and pressure.

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Abstract

The utility model provides a steam waste heat and residual pressure power generation device utilizing a high-pressure deaerator, which comprises a power generation mechanism, a steam generation assembly, a filter plate and a sealing cover, the high-pressure deaerator is arranged in the power generation mechanism, and the steam generation assembly used for generating steam by utilizing waste heat is arranged on the right side of the high-pressure deaerator. Compared with the prior art, the steam power generation device has the advantages that the power generation mechanism and the steam generation assembly are additionally arranged, the steam generation assembly is connected with the high-pressure deaerator and the compressor in a flange connection mode, gas is guided to the steam generation assembly through the high-pressure deaerator, and the first heat exchange box and the second heat exchange box are switched for use through the three-way valve; the steam is uniformly guided into the compressor, power generation is completed through the steam turbine and the power generator, the downtime can be shortened, the power generation use is improved, the power generation mechanism, the filter plate and the sealing cover are additionally arranged, the filter plate is arranged in the mounting groove and is mounted in a sealed mode through the sealing cover, and impurities carried in the steam can be reduced through the filter plate.
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Description

Technical Field

[0001] This utility model belongs to the field of waste heat power generation technology, and specifically relates to a steam waste heat and waste pressure power generation device utilizing a high-pressure deaerator. Background Technology

[0002] High-pressure deaerators are critical equipment used to remove dissolved gases (mainly oxygen and carbon dioxide) from boiler feedwater or industrial water to prevent corrosion of pipelines and equipment under high temperature and pressure conditions. They are widely used in industrial fields requiring large amounts of steam and hot water, such as thermal power plants, chemical plants, and paper mills. High-pressure deaerators generate high-temperature gases during operation. To utilize these gases, a high-temperature gas conveying mechanism is added externally to the deaerator for power generation. The high-temperature gas generates steam through heat exchange, and the steam is then compressed into high-temperature, high-pressure gas and introduced into a steam turbine to complete auxiliary power generation. However, intermittent maintenance and cleaning are required during steam generation and use. Since most of the relevant components are integrated with the high-pressure deaerator, this can lead to prolonged downtime. During these periods, the waste heat generated by the high-pressure deaerator cannot be utilized, resulting in waste and affecting actual power generation.

[0003] In summary, the intermittent shutdown of the high-pressure deaerator waste heat and pressure power generation device presents some problems during operation. Therefore, it is hoped that a new structure can be proposed to solve the above-mentioned technical problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a power generation device that utilizes the waste heat and pressure of steam from a high-pressure deaerator, thereby solving the problems mentioned in the background technology.

[0005] This utility model is achieved through the following technical solution: a power generation device utilizing the waste heat and pressure of a high-pressure deaerator, comprising: a power generation mechanism, a steam generation component, a filter plate, and a cover. The power generation mechanism includes a high-pressure deaerator. A steam generation component for generating steam using waste heat is installed on the right side of the high-pressure deaerator. A compressor is installed on the right side of the steam generation component. A high-pressure steam delivery pipe is fixedly connected above the compressor. A filter seat is fixedly connected to the middle section of the high-pressure steam delivery pipe. A filter plate is installed inside the filter seat. A cover is installed above the filter seat.

[0006] In a preferred embodiment, the right side of the high-pressure deaerator is fixedly connected to an outlet pipe for discharging gas containing waste heat, and the right side of the outlet pipe is fixedly connected to a connecting flange one, and the top of the compressor is fixedly connected to a connecting flange two.

[0007] As a preferred implementation, the right side of the compressor is provided with a steam turbine for utilizing high-temperature and high-pressure steam, the front side of the steam turbine is provided with a generator for generating electricity, and the steam turbine is rotationally connected with the generator.

[0008] As a preferred implementation, the steam generation assembly is provided with a heat exchange box one for generating steam by utilizing waste heat, the rear side of the heat exchange box one is provided with a heat exchange box two, and the left side of the heat exchange box one and the heat exchange box two is fixedly connected with an inlet pipe, so that the heat exchange box one and the heat exchange box two can be switched for use, the overall downtime is reduced, and the power generation efficiency is improved.

[0009] As a preferred implementation, the left side of the inlet pipe is fixedly connected with a connecting flange three, the upper side of the heat exchange box one is fixedly connected with a steam outlet pipe one, and the upper side of the heat exchange box two is fixedly connected with a steam outlet pipe two.

[0010] As a preferred implementation, three-way valves for switching the passage are installed between the steam outlet pipe one and the steam outlet pipe two and between the inlet pipe and the connecting flange three, and the right end of the steam outlet pipe one is fixedly connected with a connecting flange four.

[0011] The connecting flange one and the connecting flange three and the connecting flange two and the connecting flange four are fixedly connected by bolts, the inner sides of the heat exchange box one and the heat exchange box two are provided with spiral tubes for improving the walking path of waste heat gas, and the independent and convenient disassembly of the steam generation assembly can be completed through the connection between the connecting flange one and the connecting flange three and the connecting flange two and the connecting flange four.

[0012] As a preferred implementation, the lower ends of the heat exchange box one and the heat exchange box two are provided with collection hoppers, the cross sections of the collection hoppers are trapezoidal structures with the upper side being wide and the lower side being narrow, and the lower sides of the collection hoppers are fixedly connected with sewage pipes and controlled by valves.

[0013] The front side of the heat exchange box one is fixedly connected with a cleaning pipe, and the heat exchange box one and the heat exchange box two are connected by a communication pipe. When cleaning, clean water is introduced through the cleaning pipe, sewage is collected through the collection hoppers, and finally discharged through the sewage pipes.

[0014] As a preferred implementation, three groups of installation grooves are formed on the upper surface of the filter seat in linear equal distribution, the filter plates are arranged in the installation grooves, a sealing groove is further formed on the upper surface of the filter seat, and a cover plate for plugging is arranged in the cover.

[0015] The lower side of the cover plate is fixedly connected with a sealing plate, the cover is fixedly connected with the filter seat by bolts and makes the sealing plate and the sealing groove sealingly embedded, the filter plates are arranged in the installation grooves and sealingly installed by the cover, and the impurities carried in the steam can be reduced through the filter plates.

[0016] The beneficial effects of the utility model are as follows: the power generation mechanism, the filter plate and the cover are added, the filter plate is arranged in the installation groove and sealed by the cover, and the impurities carried in the steam can be reduced through the filter plate. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present utility model, and other drawings can be obtained by those skilled in the art without creative labor under the premise of not paying the creative labor.

[0018] Figure 1 It is a whole structure schematic view of the steam waste heat and residual pressure power generation device using the high-pressure deaerator of the utility model.

[0019] Figure 2 It is a structure schematic view of the cover removal of the steam waste heat and residual pressure power generation device using the high-pressure deaerator of the utility model.

[0020] Figure 3 It is a structure schematic view of the power generation mechanism of the steam waste heat and residual pressure power generation device using the high-pressure deaerator of the utility model.

[0021] Figure 4 It is a partial sectional view schematic view of the power generation mechanism of the steam waste heat and residual pressure power generation device using the high-pressure deaerator of the utility model.

[0022] Figure 5 It is a structure schematic view of the steam generation assembly of the steam waste heat and residual pressure power generation device using the high-pressure deaerator of the utility model.

[0023] Figure 6 It is a partial sectional view schematic view of the steam generation assembly of the steam waste heat and residual pressure power generation device using the high-pressure deaerator of the utility model.

[0024] Figure 7 It is a structure schematic view of the cover of the steam waste heat and residual pressure power generation device using the high-pressure deaerator of the utility model.

[0025] In the figure, 100 - power generation mechanism, 101 - high pressure deaerator, 102 - outlet pipe, 103 - connecting flange one, 104 - compressor, 105 - connecting flange two, 106 - high pressure steam guide pipe, 107 - filter seat, 108 - mounting groove, 109 - sealing groove, 110 - steam turbine, 111 - generator;

[0026] 200 - steam generation assembly, 201 - heat exchange box one, 202 - connecting flange three, 203 - heat exchange box two, 204 - inlet pipe, 205 - steam outlet pipe one, 206 - steam outlet pipe two, 207 - three-way valve, 208 - connecting flange four, 209 - cleaning pipe, 210 - spiral pipe, 211 - collecting hopper, 212 - sewage pipe;

[0027] 300 - filter plate;

[0028] 400 - cover, 401 - cover plate, 402 - sealing plate. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0030] Please refer to Figures 1 to 7 The present application provides a technical solution: a steam waste heat and pressure power generation device using a high pressure deaerator, comprising: a power generation mechanism 100, a steam generation assembly 200, a filter plate 300 and a cover 400, wherein the power generation mechanism 100 is provided with a high pressure deaerator 101, and the right side of the high pressure deaerator 101 is provided with the steam generation assembly 200 for generating steam using waste heat.

[0031] The right side of the steam generation assembly 200 is provided with a compressor 104, the upper side of the compressor 104 is fixedly connected with a high pressure steam guide pipe 106, the middle section of the high pressure steam guide pipe 106 is fixedly connected with a filter seat 107, the inner side of the filter seat 107 is provided with the filter plate 300, and the upper side of the filter seat 107 is provided with the cover 400.

[0032] The right side of the high pressure deaerator 101 is fixedly connected with an outlet pipe 102 for discharging waste heat containing gas, the right side of the outlet pipe 102 is fixedly connected with a connecting flange one 103, and the upper side of the compressor 104 is fixedly connected with a connecting flange two 105.

[0033] The right side of the compressor 104 is provided with a steam turbine 110 for utilizing high-temperature and high-pressure steam, and the front side of the steam turbine 110 is provided with a generator 111 for generating electricity, and the steam turbine 110 is rotationally connected with the generator 111.

[0034] The steam generating assembly 200 is provided with a heat exchange box one 201 for generating steam by utilizing waste heat, and the rear side of the heat exchange box one 201 is provided with a heat exchange box two 203, and the left side of the heat exchange box one 201 and the heat exchange box two 203 are fixedly connected with an inlet pipe 204, so that the heat exchange box one 201 and the heat exchange box two 203 can be switched for use, thereby reducing the overall downtime and improving the power generation efficiency.

[0035] The left side of the inlet pipe 204 is fixedly connected with a connecting flange three 202, the upper side of the heat exchange box one 201 is fixedly connected with a steam outlet pipe one 205, and the upper side of the heat exchange box two 203 is fixedly connected with a steam outlet pipe two 206.

[0036] The three-way valve 207 for switching the passage is installed between the steam outlet pipe one 205 and the steam outlet pipe two 206 and between the inlet pipe 204 and the connecting flange three 202, and the right end of the steam outlet pipe one 205 is fixedly connected with a connecting flange four 208.

[0037] The connecting flange one 103 and the connecting flange three 202 and the connecting flange two 105 and the connecting flange four 208 are fixedly connected by bolts, and the inner sides of the heat exchange box one 201 and the heat exchange box two 203 are provided with the spiral pipe 210 for improving the running path of the waste heat gas, so that the independent and convenient disassembly of the steam generating assembly 200 can be completed through the connection between the connecting flange one 103 and the connecting flange three 202 and the connecting flange two 105 and the connecting flange four 208.

[0038] The lower ends of the heat exchange box one 201 and the heat exchange box two 203 are provided with the collecting hopper 211, the cross section of the collecting hopper 211 is a trapezoidal structure with the upper side being wider than the lower side, the lower side of the collecting hopper 211 is fixedly connected with the sewage pipe 212 and controlled by a valve;

[0039] The front side of the heat exchange box one 201 is fixedly connected with the cleaning pipe 209, and the heat exchange box one 201 and the heat exchange box two 203 are connected by the communicating pipe, so that when cleaning, clean water is introduced through the cleaning pipe 209, and the sewage collection is completed through the collecting hopper 211, and finally discharged through the sewage pipe 212.

[0040] Please refer to Figures 1-3 and Figures 5-6As a first embodiment of the utility model: first, the user can complete the connection of the steam generating assembly 200 and the power generation mechanism 100 through the connection between the connecting flange one 103 and the connecting flange three 202 and the connecting flange two 105 and the connecting flange four 208, and can independently and conveniently disassemble the steam generating assembly 200 in the later period, and in use, the high-temperature gas is led out through the pipe 102 and imported into the steam generating assembly 200, the steam is generated through the heat exchange box one 201 or the heat exchange box two 203, and the passage switching is completed through the three-way valve 207, the high-temperature and high-pressure steam generated by the compressor 104 is imported into the steam turbine 110 and drives the generator 111 to complete the power generation, and secondly, when the heat exchange box one 201 or the heat exchange box two 203 needs to be cleaned, the external cleaning water is imported through the cleaning pipe 209 to complete the internal flushing, the sewage is collected through the collecting hopper 211, and is centrally led out through the sewage pipe 212, so that the downtime can be reduced and the power generation use can be improved.

[0041] Three groups of mounting grooves 108 distributed in linear equal parts are formed in the upper surface of the filter seat 107, the filter plate 300 is arranged in the inner side of the mounting groove 108, and a sealing groove 109 is also formed in the upper surface of the filter seat 107.

[0042] The sealing plate 402 is fixedly connected below the cover plate 401, the cover 400 is connected and fixed with the filter seat 107 through bolts, and the sealing plate 402 is sealingly embedded with the sealing groove 109, the filter plate 300 is arranged in the mounting groove 108 and can be sealingly mounted with the cover 400.

[0043] Please refer to Figures 1-4 and Figure 7 As a second embodiment of the utility model: based on the first embodiment, the steam generation can carry part of impurities, the user can arrange the three groups of filter plates 300 in the inner side of the mounting groove 108, then the sealing plate 402 is embedded with the sealing groove 109, and the cover 400 is connected and fixed with the filter seat 107 through bolts, the steam impurities can be filtered through the filter plate 300, and the influence of the impurities on the use of the steam turbine 110 is reduced.

[0044] The above only describes the preferred embodiment of the utility model and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A power generation device utilizing the waste heat and pressure of a high-pressure deaerator, comprising: The power generation mechanism (100), steam generation assembly (200), filter plate (300) and cover (400) are characterized in that: a high-pressure deaerator (101) is provided in the power generation mechanism (100), and a steam generation assembly (200) for generating steam by utilizing waste heat is installed on the right side of the high-pressure deaerator (101). A compressor (104) is provided on the right side of the steam generating assembly (200). A high-pressure steam delivery pipe (106) is fixedly connected above the compressor (104). A filter seat (107) is fixedly connected to the middle section of the high-pressure steam delivery pipe (106). A filter plate (300) is installed inside the filter seat (107). A cover (400) is installed above the filter seat (107). The high-pressure deaerator (101) is fixedly connected to an outlet pipe (102) for discharging gas containing waste heat on its right side. A connecting flange (103) is fixedly connected to the right side of the outlet pipe (102). A connecting flange (105) is fixedly connected above the compressor (104). The steam generating assembly (200) is provided with a heat exchange box (201) for generating steam using waste heat. A heat exchange box (203) is provided behind the heat exchange box (201). An inlet pipe is fixedly connected to the left side of both the heat exchange box (201) and the heat exchange box (203). 204), the left side of the inlet pipe (204) is fixedly connected to the connecting flange three (202), the top of the heat exchange box one (201) is fixedly connected to the steam outlet pipe one (205), the top of the heat exchange box two (203) is fixedly connected to the steam outlet pipe two (206), a three-way valve (207) for switching the passage is installed between the steam outlet pipe one (205) and the steam outlet pipe two (206) and between the inlet pipe (204) and the connecting flange three (202), and the right end of the steam outlet pipe one (205) is fixedly connected to the connecting flange four (208).

2. The power generation device utilizing the waste heat and pressure of a high-pressure deaerator as described in claim 1, characterized in that: The compressor (104) is provided with a steam turbine (110) for utilizing high-temperature and high-pressure steam on the right side, and a generator (111) for generating electricity is provided on the front side of the steam turbine (110), and the steam turbine (110) and the generator (111) are rotatably connected.

3. A power generation device utilizing the waste heat and pressure of a high-pressure deaerator as described in claim 2, characterized in that: The connecting flange 1 (103) and connecting flange 3 (202) and connecting flange 2 (105) and connecting flange 4 (208) are all fixed by bolts. The inner sides of heat exchange box 1 (201) and heat exchange box 2 (203) are provided with spiral tubes (210) to improve the travel path of waste heat gas.

4. A power generation device utilizing the waste heat and pressure of a high-pressure deaerator as described in claim 3, characterized in that: Both heat exchange box 1 (201) and heat exchange box 2 (203) are provided with a collection hopper (211) at the lower end. The cross-section of the collection hopper (211) is a trapezoidal structure that is wider at the top and narrower at the bottom. A sewage pipe (212) is fixedly connected to the bottom of the collection hopper (211) and controlled by a valve. A cleaning pipe (209) is fixedly connected to the front side of the heat exchange box one (201), and the heat exchange box one (201) and the heat exchange box two (203) are connected by a connecting pipe.

5. A power generation device utilizing the waste heat and pressure of a high-pressure deaerator as described in claim 4, characterized in that: The filter seat (107) has three sets of linearly and equally distributed mounting grooves (108) on its upper surface. The filter plate (300) is placed inside the mounting groove (108). The filter seat (107) also has a sealing groove (109) on its upper surface. The cover (400) has a cover plate (401) for sealing. A sealing plate (402) is fixedly connected below the cover plate (401). The cover (400) is connected and fixed to the filter seat (107) by bolts, so that the sealing plate (402) and the sealing groove (109) are sealed and fitted together.