Rubber belt replacing device for annular belt weigher

By designing a belt replacement device for a ring belt scale, a servo motor and hydraulic rod are used to simplify the belt replacement process, solving the problem of needing to disassemble the rollers in the existing technology, and realizing efficient and low-intensity belt replacement and installation.

CN223664098UActive Publication Date: 2025-12-12JIANGYIN YIYUAN EQUIP ISTALLATION CO LTD
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Patent Information

Application Number
CN202520146528.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-12-12
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

The existing equipment requires disassembling the rollers and using a large number of tools when replacing the belt on the belt scale, which makes the replacement process complicated and labor-intensive.

Method used

A belt replacement device for a ring belt scale was designed. Through the cooperation of fixed and moving components, a servo motor and hydraulic rod are used to separate and move the belt from the roller, reducing manual intervention and simplifying the replacement process.

Benefits of technology

This technology enables belt replacement without disassembling the rollers, reducing labor intensity and complexity, ensuring the belt maintains the correct position and tension during installation, and improving replacement efficiency and equipment operational stability.

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Abstract

The utility model relates to the technical field of belt replacement, and discloses an annular belt weigher rubber belt replacement device which comprises a belt body, two sets of rollers are arranged in the belt body, and one side of one set of rollers is fixedly connected with an adjusting assembly. According to the belt scale adhesive tape replacing device for the annular belt, through the arrangement of the fixed assembly and the moving assembly, during use, a rotating block is rotated, the rotating block rotates to drive a clamping column to move, the clamping column moves and is pulled out of the clamping block, a servo motor is started after the clamping column is pulled out, and the servo motor rotates to drive a threaded rod to rotate; the threaded rod rotates to enable the moving rod to move on the threaded rod, the moving rod moves to drive the moving frame to move, so that the moving frame is separated from the roller, workers can replace the belt body without disassembling the roller, the difficulty and complexity of manual intervention are reduced, and the working efficiency is improved. And the labor intensity of maintainers is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of belt replacement technology, and in particular to a belt replacement device for an annular belt scale. Background Technology

[0002] Belt scales, as core equipment for material metering in industrial production, are widely used in numerous fields such as mining, metallurgy, power, and chemicals. In modern production lines, they bear the crucial responsibility of accurately measuring the weight of materials on the conveyor belt, providing key data support for cost accounting, output statistics, and batching control during the production process. For example, in thermal power plants, belt scales accurately measure the amount of coal transported, helping to rationally arrange fuel supply, ensure power generation efficiency, and control costs. In chemical production, accurate material metering is fundamental to ensuring that chemical reactions proceed in proportion and guaranteeing stable product quality. The accuracy of its metering directly affects the company's production efficiency, product quality, and overall operational stability.

[0003] Currently, most existing devices replace the belt on a belt scale by disassembling the rollers and then replacing them. This process requires a lot of tools, making it quite troublesome. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this utility model is to provide a belt replacement device for annular belt scales, which solves the problem mentioned in the background art that when replacing the belt on a belt scale, most existing devices require disassembling the rollers and then replacing them, which requires a lot of tools and makes the replacement process cumbersome.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: A belt replacement device for an annular belt scale, comprising a belt body, with two sets of rollers inside the belt body. One set of rollers has an adjusting component fixedly connected to one side, and both sets of rollers have locking blocks fixedly connected to their other ends. Both sets of locking blocks have fixing components inserted into their outer sides. One set of fixing components has a movable frame slidably connected to its outer side, and a movable component is fixedly connected to one side of the movable frame. The adjusting component includes a movable block fixedly connected to one side of one of the rollers, with a hydraulic rod fixedly connected to one end of the movable block. Both sets of fixing components include mounting blocks inserted into the outer sides of the locking blocks, with locking springs inside each set of mounting blocks. Locking pins are sleeved inside each set of locking springs, and rotating blocks are rotatably connected to one end of each set of locking pins. The movable component includes a movable rod fixedly connected to one side of the movable frame, with a threaded rod threadedly connected to its interior, and a servo motor fixedly connected to one end of the threaded rod.

[0008] As a further embodiment of this utility model, the movable frame is slidably connected to the outside of the mounting block, and a rotating motor is fixedly connected to one side of another set of rollers. A motor box is provided on the outside of the rotating motor, which serves to store the rotating motor.

[0009] As a further embodiment of this utility model, a fixing plate is fixedly connected to one side of the motor housing, and a base plate is fixedly connected to the top surface of the fixing plate. The fixing plate serves to install the motor housing.

[0010] As a further embodiment of this utility model, the surface of the movable frame is provided with two sets of sliding holes, and the interior of each set of sliding holes is slidably connected with a limit rod. The limit rods serve to limit the movement of the movable frame.

[0011] As a further embodiment of this utility model, a storage frame is fixedly connected to the surface of the base plate, and a control box is fixedly connected to the surface of the base plate. The storage frame serves to hold the threaded rod.

[0012] As a further embodiment of this utility model, the surface of the control box is provided with several sets of control buttons, and the surface of the control box is provided with a display screen, which serves to display the weighing data.

[0013] As a further embodiment of this utility model, four sets of weighing sensors are fixedly connected to the bottom surface of the base plate, and a positioning plate is fixedly connected to the bottom surface of the four sets of weighing sensors. The weighing sensors are used to weigh the device.

[0014] (III) Beneficial Effects

[0015] This utility model provides a belt replacement device for an annular belt scale, which has the following beneficial effects:

[0016] 1. This annular belt scale belt replacement device, through the setting of fixed components and moving components, in use, rotates the rotating block, which drives the locking pin to move. The locking pin moves and is pulled out from inside the locking block. After being pulled out, the servo motor is started, and the servo motor rotates, which drives the threaded rod to rotate. The rotation of the threaded rod causes the moving rod to move on the threaded rod, and the movement of the moving rod drives the moving frame to move, so that the moving frame separates from the roller. Thus, the belt body can be replaced without the need for the operator to disassemble the roller, reducing the difficulty and complexity of manual intervention and reducing the labor intensity of maintenance personnel.

[0017] 2. The belt replacement device for this annular belt scale, through the setting of the push component, causes the hydraulic rod to retract during replacement, making the belt body loose and facilitating replacement. After replacement, the hydraulic rod pushes the moving block to move, which in turn moves the roller, straightening the belt body. This ensures that the belt is in the correct position and tension during installation, avoiding installation errors caused by belt slackness or twisting, thereby ensuring the normal operation of the belt scale. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the rotating motor structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the adjustment component structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the mobile component of this utility model;

[0022] Figure 5 This is a schematic diagram of the fixing component structure of this utility model.

[0023] In the diagram: 1. Belt body; 2. Roller; 3. Adjustment assembly; 301. Moving block; 302. Hydraulic rod; 4. Clamping block; 5. Fixing assembly; 501. Mounting block; 502. Clamping spring; 503. Clamping post; 504. Rotating block; 6. Moving frame; 7. Moving assembly; 701. Moving rod; 702. Threaded rod; 703. Servo motor; 8. Rotating motor; 9. Motor box; 10. Fixing plate; 11. Base plate; 12. Limiting rod; 13. Storage frame; 14. Control box; 15. Control button; 16. Display screen; 17. Weighing sensor; 18. Positioning plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0025] Please see Figures 1 to 5 This utility model provides a technical solution: a belt replacement device for a ring-shaped belt scale, including a belt body 1. Two sets of rollers 2 are arranged inside the belt body 1. An adjusting component 3 is fixedly connected to one side of one set of rollers 2. The adjusting component 3 allows the device to adjust the tension of the belt body 1. A locking block 4 is fixedly connected to the other end of each set of rollers 2. A fixing component 5 is inserted and connected to the outer side of each set of locking blocks 4. The fixing component 5 connects a movable frame 6 to the rollers 2. The movable frame 6 is slidably connected to the outer side of one set of fixing components 5. A movable component 7 is fixedly connected to one side of the movable frame 6. The movable component 7 drives... The movable frame 6 is used for movement. The adjustment component 3 includes a movable block 301 fixedly connected to one side of one of the rollers 2, and a hydraulic rod 302 fixedly connected to one end of the movable block 301. Both sets of fixing components 5 include mounting blocks 501 that are inserted and connected to the outside of the snap-fit ​​block 4. Both sets of mounting blocks 501 are provided with snap-fit ​​springs 502 inside. Both sets of snap-fit ​​springs 502 are fitted with snap-fit ​​posts 503 inside. One end of both sets of snap-fit ​​posts 503 is rotatably connected to a rotating block 504. The movable component 7 includes a movable rod 701 fixedly connected to one side of the movable frame 6. A threaded rod 702 is threadedly connected inside the movable rod 701. A servo motor 703 is fixedly connected to one end of the threaded rod 702.

[0026] The movable frame 6 is slidably connected to the outside of the mounting block 501. A rotating motor 8 is fixedly connected to one side of another set of rollers 2. A motor box 9 is provided on the outside of the rotating motor 8. The motor box 9 serves to store the rotating motor 8.

[0027] A fixing plate 10 is fixedly connected to one side of the motor housing 9, and a base plate 11 is fixedly connected to the top surface of the fixing plate 10. The fixing plate 10 serves to install the motor housing 9.

[0028] The surface of the movable frame 6 is provided with two sets of sliding holes, and the interior of each set of sliding holes is slidably connected with a limit rod 12. The limit rod 12 serves to limit the movement of the movable frame 6.

[0029] A storage frame 13 is fixedly connected to the surface of the base plate 11, and a control box 14 is fixedly connected to the surface of the base plate 11. The storage frame 13 serves to hold the threaded rod 702.

[0030] The surface of the control box 14 is provided with several sets of control buttons 15 and a display screen 16. The display screen 16 is used to view the weighing data.

[0031] Four sets of weighing sensors 17 are fixedly connected to the bottom surface of the base plate 11, and a positioning plate 18 is fixedly connected to the bottom surface of the four sets of weighing sensors 17. The weighing sensors 17 are used to weigh the device.

[0032] In this invention, the working steps of the device are as follows:

[0033] First step: When in use, rotate the rotating block 504. The rotation of the rotating block 504 drives the snap-fit ​​post 503 to move. The snap-fit ​​post 503 moves and is pulled out from inside the snap-fit ​​block 4. After being pulled out, start the servo motor 703. The rotation of the servo motor 703 drives the threaded rod 702 to rotate. The rotation of the threaded rod 702 causes the moving rod 701 to move on the threaded rod 702. The movement of the moving rod 701 drives the moving frame 6 to move, so that the moving frame 6 separates from the roller 2.

[0034] The second step: During replacement, the hydraulic rod 302 retracts, loosening the belt body 1 to facilitate replacement. After replacement, the hydraulic rod 302 pushes the moving block 301, which in turn moves the roller 2, straightening the belt body 1. It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of the utility model. The details of the power mechanism, power supply system, and control system are not fully described. However, those skilled in the art, understanding the principle of the utility model, can clearly understand the specifics of the power mechanism, power supply system, and control system. The control method described in the application is automatic control via a controller, whose control circuit can be easily programmed by those skilled in the art.

[0035] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A belt replacement device for an annular belt scale, comprising a belt body (1), characterized in that: The belt body (1) is internally provided with two sets of rollers (2). One set of rollers (2) is fixedly connected to one side of an adjusting component (3). The other ends of both sets of rollers (2) are fixedly connected to a locking block (4). The outer sides of both sets of locking blocks (4) are inserted and connected to a fixing component (5). The outer side of one set of fixing components (5) is slidably connected to a moving frame (6). One side of the moving frame (6) is fixedly connected to a moving component (7). The adjustment assembly (3) includes a movable block (301) fixedly connected to one side of one of the rollers (2), and a hydraulic rod (302) is fixedly connected to one end of the movable block (301); Both sets of fixing components (5) include a mounting block (501) that is plugged into the outside of the snap-fit ​​block (4). Both sets of mounting blocks (501) are provided with snap-fit ​​springs (502) inside. Both sets of snap-fit ​​springs (502) are fitted with snap-fit ​​posts (503) inside. One end of both sets of snap-fit ​​posts (503) is rotatably connected to a rotating block (504). The moving component (7) includes a moving rod (701) fixedly connected to one side of the moving frame (6), and a threaded rod (702) is threadedly connected inside the moving rod (701). A servo motor (703) is fixedly connected to one end of the threaded rod (702).

2. The belt replacement device for an annular belt scale according to claim 1, characterized in that: The movable frame (6) is slidably connected to the outside of the mounting block (501), and a rotating motor (8) is fixedly connected to one side of another set of rollers (2), with a motor box (9) provided on the outside of the rotating motor (8).

3. The belt replacement device for an annular belt scale according to claim 2, characterized in that: A fixing plate (10) is fixedly connected to one side of the motor housing (9), and a base plate (11) is fixedly connected to the top surface of the fixing plate (10).

4. The belt replacement device for an annular belt scale according to claim 1, characterized in that: The surface of the movable frame (6) is provided with two sets of sliding holes, and the interior of each set of sliding holes is slidably connected with a limit rod (12).

5. The belt replacement device for an annular belt scale according to claim 3, characterized in that: A storage frame (13) is fixedly connected to the surface of the base plate (11), and a control box (14) is fixedly connected to the surface of the base plate (11).

6. The belt replacement device for an annular belt scale according to claim 5, characterized in that: The surface of the control box (14) is provided with several sets of control buttons (15), and the surface of the control box (14) is provided with a display screen (16).

7. The belt replacement device for an annular belt scale according to claim 3, characterized in that: Four sets of weighing sensors (17) are fixedly connected to the bottom surface of the base plate (11), and a positioning plate (18) is fixedly connected to the bottom surface of the four sets of weighing sensors (17).