Pipe fitting bending detection tool

By setting a slot and a coordinate mover on the base, the pipe bending inspection fixture simplifies the multi-angle inspection process, solves the problem of slow traditional inspection speed, improves production efficiency and reduces labor costs.

CN223664439UActive Publication Date: 2025-12-12HEDRUI FLUID SYST TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202423218321.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-12
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Traditional methods for inspecting pipe bending are slow, affecting production efficiency, and require individual inspection of each angle, increasing inspection difficulty and labor costs.

Method used

A pipe bending inspection fixture is designed, which uses three types of clamping blocks with slots on the base in conjunction with a coordinate mover. By adjusting the relationship between the clamping blocks, multi-angle inspection can be achieved. The worker only needs to judge whether the pipe can be placed into the slots at the same time to determine whether it is qualified.

Benefits of technology

It simplifies the testing process, improves testing efficiency, reduces labor costs, and does not require highly educated workers to operate, thus increasing production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of gauge manufacturing, and particularly relates to a pipe fitting bending detection tool which comprises a base, two first clamping blocks, a second clamping block and a third clamping block which are equal in height are arranged on the upper surface of the base and are arranged on a virtual straight line, two coordinate movers are arranged on the base, and the coordinate movers are arranged on the base. The execution end of one coordinate mover is connected with a second clamping block through a rotating device, the execution end of the other coordinate mover is connected with a third clamping block through a rotating device, a first clamping groove is formed in the upper surface of each first clamping block, and a second clamping groove and a third clamping groove are formed in the upper surface of the second clamping block and the upper surface of the third clamping block respectively. A rotating shaft of the rotator is perpendicular to the upper surface of the base; the problem that the production efficiency is affected due to the fact that a traditional pipe fitting detection tool is low in detection speed is solved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the field of testing tools manufacturing, in particular to a pipe bending detection tool. BACKGROUND

[0002] After the pipe is bent, the bending angle and the straightness of the part that does not need to be bent during the bending process are detected to eliminate the products with qualified bending angle. Figure 1 As shown in the drawings, the first angle 20, the second angle 21 and the third angle 22 need to be detected, and the first angle 20 and the second angle 21 are generally in the same plane on the pipe, and the plane of the third angle 22 is perpendicular to the plane of the first angle 20), and then the straightness is detected by a straightness detection tool (such as a straight ruler or a laser line). CONTENT OF THE INVENTION

[0003] The application aims at the shortcomings of the prior art, adopts the mode of setting three clamping blocks with clamping grooves on the base to cooperate with the coordinate mover, designs a pipe bending detection tool, so that the relationship between the clamping blocks can be adjusted by the coordinate mover, thereby detecting pipes with various bending angles, and in the use process, the worker only needs to place the pipe in the clamping groove on the clamping block to judge whether it can be placed in place to judge whether the pipe bending is qualified, so that each angle of the pipe does not need to be detected separately, and the problem of slow detection speed of the traditional pipe testing tool that affects the production efficiency is solved.

[0004] To achieve the above object, the application provides the following technical scheme:

[0005] The utility model provides a pipe bending detection frock, including the base, the upper surface of base is equipped with the first clamping piece, second clamping piece, third clamping piece of equal height, the first clamping piece is equipped with two, all the first clamping piece is arranged on a virtual straight line, be equipped with two coordinate shifters on the base, the execution end of one coordinate shifter is connected second clamping piece through the rotator, the execution end of another coordinate shifter is connected third clamping piece through the rotator, the upper surface of each first clamping piece is equipped with first clamping groove, the length line of all first clamping groove is parallel with the virtual straight line, the first clamping groove on two first clamping pieces is coaxial, the first clamping groove penetrates the opposite two side walls on the first clamping piece, the upper surface of second clamping piece and the upper surface of third clamping piece are equipped with second clamping groove and third clamping groove respectively, the both ends of second clamping groove penetrate the opposite two side walls on the second clamping piece, the both ends of third clamping groove penetrate the opposite two side walls on the third clamping piece, the rotation axis of rotator is perpendicular to the upper surface of base.

[0006] Preferably, the two coordinate shifters are located on the same side of the virtual straight line, the length of the connecting line segment between the two coordinate shifters is greater than the length of the connecting line segment between the two first clamping pieces, the two coordinate shifters are located on the two sides of the whole formed by the two first clamping pieces, and the connecting line segment between the two coordinate shifters is parallel to the virtual straight line.

[0007] Preferably, the coordinate shifter includes a linear mover X and a linear mover Y, the execution end of the linear mover X is provided with the linear mover Y, the execution end of the linear mover Y is the execution end of the whole coordinate shifter, the moving direction of the linear mover X driving the linear mover Y is parallel to the upper surface of the base, the moving direction of the linear mover Y driving the rotator is parallel to the upper surface of the base, and the moving direction of the linear mover X driving the linear mover Y is perpendicular to the moving direction of the linear mover Y driving the rotator.

[0008] Preferably, the linear mover X includes a first motor, a lead screw and a sliding block, the first motor is fixed on the base, the output shaft of the first motor is coaxially connected with the lead screw, the lead screw is parallel to the upper surface of the base, the sliding block is slidingly connected to the base, the sliding block is provided with a screw hole threadedly connected between the two ends of the lead screw, and the linear mover Y is fixedly arranged on the sliding block.

[0009] Preferably, the linear mover Y includes a pneumatic cylinder, the pneumatic cylinder is fixedly arranged on the sliding block, the piston rod of the pneumatic cylinder is perpendicular to the moving direction of the linear mover X driving the pneumatic cylinder, the piston rod of the pneumatic cylinder is parallel to the upper surface of the base, and the free end of the piston rod of the pneumatic cylinder is fixedly connected with the rotator.

[0010] Preferably, the rotating device is a second motor, and an output shaft of the second motor is a rotating shaft of the rotating device.

[0011] Preferably, the third clamping block is further provided with a fourth clamping block, one end of a horizontal rod is fixedly connected to one side of the third clamping block away from the whole formed by the two first clamping blocks, the other end of the horizontal rod is vertically provided with a vertical rod, the fourth clamping block is arranged on the side of the vertical rod facing the third clamping block, the fourth clamping block is provided with a fourth clamping slot on the side away from the vertical rod, and the fourth clamping slot penetrates through the upper and lower surfaces of the fourth clamping block at both ends, and the length line of the fourth clamping slot is perpendicular to the upper surface of the base.

[0012] Compared with the prior art, the application has the beneficial effects that:

[0013] 1. The application adopts the mode of arranging three clamping blocks with clamping slots on the base to cooperate with the coordinate mover, designs a pipe bending detection tool, so that the relationship between the clamping blocks can be adjusted by the coordinate mover, thereby detecting pipe fittings with various bending angles, and in the use process, workers only need to place the pipe fitting in the clamping slot on the clamping block, and judge whether it can be placed in place to judge whether the pipe fitting is qualified, so that it is not necessary to detect each angle of the pipe fitting separately, and the problem of slow detection speed of the traditional pipe detection tool, which affects the production efficiency, is solved.

[0014] 2. The detection mode of the application reduces the difficulty of detection, and does not require the cultural level of workers, so that the manufacturing cost is saved from the perspective of human resources. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a structural schematic view of the pipe fitting in the background art;

[0016] Figure 2 is a structural schematic view of the application;

[0017] Figure 3 is Figure 2 is an enlarged view of A in FIG. 4;

[0018] Figure 4 is a structural schematic view of the connection between the coordinate mover and the second clamping block;

[0019] Figure 5 is a structural schematic view of the connection between the coordinate mover and the third clamping block;

[0020] Figure 6 is a schematic view of the pipe fitting detected by the application.

[0021] The components are: 1. Base; 2. First locking block; 3. Second locking block; 4. Third locking block; 5. First locking slot; 6. Second locking slot; 7. Third locking slot; 8. Virtual straight line; 9. First motor; 10. Lead screw; 11. Slider; 12. Cylinder; 14. Second motor; 15. Fourth locking block; 16. Fourth locking slot; 17. Horizontal bar; 18. Vertical bar; 19. Pipe fitting; 20. First angle; 21. Second angle; 22. Third angle. Detailed Implementation

[0022] like Figures 1-6 As shown, a pipe bending detection fixture includes a base 1. The upper surface of the base 1 is provided with a first locking block 2, a second locking block 3, and a third locking block 4 of equal height. There are two first locking blocks 2, all arranged on a virtual straight line 8. The base 1 is provided with two coordinate movers. The execution end of one coordinate mover is connected to the second locking block 3 via a rotator, and the execution end of the other coordinate mover is connected to the third locking block 4 via a rotator. Each first locking block 2 has a first locking groove 5 on its upper surface. The length lines of all first locking grooves 5 are parallel to the virtual straight line 8. The first locking grooves 5 on the two first locking blocks 2 are coaxial and penetrate two opposite sidewalls of the first locking block 1. The upper surfaces of the second locking block 3 and the third locking block 4 are respectively provided with a second locking groove 6 and a third locking groove 7. The two ends of the second locking groove 6 penetrate two opposite sidewalls of the second locking block 3, and the two ends of the third locking groove 7 penetrate two opposite sidewalls of the third locking block 4. The rotation axis of the rotator is perpendicular to the upper surface of the base 1.

[0023] In this embodiment, during use, the position of the third clamping block 4 and the second clamping block 3 relative to the overall structure formed by the two first clamping blocks 2 is adjusted using a coordinate mover, based on the required bending angle of the pipe fitting 19 to be detected. The angles between the length lines of the second clamping slot 6 and the third clamping slot 7 and the virtual straight line 8 are also adjusted. After adjustment, the worker places the manufactured pipe fitting 19 into the first clamping slot 5, the second clamping slot 6, and the third clamping slot 7, observing whether the pipe fitting 19 can be simultaneously placed into these slots. If it can, the pipe fitting 19 is qualified; otherwise, it is unqualified. This detection method reduces the difficulty of detection and does not require a high level of worker education, thus saving manufacturing costs from a labor perspective. Furthermore, the first clamping slot 5, the second clamping slot 6, and the third clamping slot 7 can simultaneously detect the first angle 20 and the second angle 21 on the pipe fitting 19 (e.g., ...). Figure 1 The pipe fitting 19 shown illustrates a first angle 20 and a second angle 21, meaning that a worker's action can detect two angles, thus increasing detection efficiency and consequently improving production efficiency.

[0024] As a preferred mode, the two coordinate movers are located on the same side of the virtual straight line 8, the length of the connecting line segment between the two coordinate movers is greater than the length of the connecting line segment between the two first clamping blocks 2, the two coordinate movers are located on the two sides of the whole formed by the two first clamping blocks 2, and the connecting line segment between the two coordinate movers is parallel to the virtual straight line 8. After such arrangement, since the two coordinate movers are located on the two sides of the whole formed by the two first clamping blocks 2, collision or interference of the two coordinate movers during adjustment is avoided, thereby reducing the range of the pipe 19 that can be detected by the present application.

[0025] As a preferred mode, the coordinate mover comprises a linear mover X and a linear mover Y, the linear mover Y is arranged on the execution end of the linear mover X, the execution end of the linear mover Y is the execution end of the whole coordinate mover, the moving direction of the linear mover X driving the linear mover Y is parallel to the upper surface of the base 1, the moving direction of the linear mover Y driving the rotator is parallel to the upper surface of the base 1, and the moving direction of the linear mover X driving the linear mover Y is perpendicular to the moving direction of the linear mover Y driving the rotator. After such arrangement, the linear mover X drives the linear mover Y to adjust the position of the first clamping block 2 or the second clamping block 3 on the X axis in the upper surface of the base 1, the linear mover Y drives the rotator to move to adjust the position of the first clamping block 2 or the second clamping block 3 on the Y axis in the upper surface of the base 1, and the rotation of the rotator is used to adjust the angle relationship between the length line of the second clamping groove 6 or the third clamping groove 7 and the virtual straight line 8.

[0026] As a preferred mode, the linear mover X comprises a first motor 9, a lead screw 10 and a sliding block 11, the first motor 9 is fixed on the base 1, the output shaft of the first motor 9 is coaxially connected with the lead screw 10, the lead screw 10 is parallel to the upper surface of the base 1, the sliding block 11 is slidingly connected on the base 1, a screw hole is arranged on the sliding block 11 and threadedly connected with the two ends of the lead screw 10, and the linear mover Y is fixedly arranged on the sliding block 11. After such arrangement, the first motor 9 drives the lead screw 10 to rotate, so that the sliding block 11 moves along the axial direction of the lead screw 10, thereby adjusting the position of the second clamping block 3 or the third clamping block 4 on the X axis in the upper surface of the base 1. Preferably, the sliding block 11 is in the shape of a block, that is, a cuboid, a sliding groove with the same width as the width of the cuboid is arranged on the upper surface of the base 1, and then the lead screw 10 and the sliding block 11 are installed in the sliding groove, and the length line of the lead screw 10 is parallel to the length line of the sliding groove, so that the sliding connection between the sliding block 11 and the base 1 is achieved.

[0027] In a preferred embodiment, the linear actuator Y includes a cylinder 12, which is fixedly mounted on the slider 11. The piston rod of the cylinder 12 is perpendicular to the direction in which the linear actuator X drives the cylinder 12 to move, and the piston rod is parallel to the upper surface of the base 1. The free end of the piston rod is fixedly connected to the rotator. With this configuration, the position of the second locking block 3 or the third locking block 4 on the Y-axis within the upper surface of the base 1 can be adjusted by controlling the length of the cylinder 12.

[0028] In a preferred embodiment, the rotator is a second motor 14, and the output shaft of the second motor 14 is the rotation shaft of the rotator.

[0029] As a preferred embodiment, since some fittings 19 also have a third angle 22, and the plane containing the third angle 22 is perpendicular to the base 1, this application also includes a fourth locking block 15. A section of a crossbar 17 is fixedly connected to the side of the third locking block 15 away from the integral formed by the two first locking blocks 2. A vertical rod 18 is vertically arranged at the other end of the crossbar 17. The fourth locking block 15 is arranged on the side of the vertical rod 18 facing the third locking block 4. A fourth locking groove 16 is arranged on the side of the fourth locking block 15 facing away from the vertical rod 18. Both ends of the fourth locking groove 16 penetrate the upper and lower surfaces of the fourth locking block 15, and the length line of the fourth locking groove 15 is perpendicular to the upper surface of the base 1. Figure 6 As shown, after this setting, it is possible to detect whether the third angle 22 on the pipe fitting 19 is a right angle using this application.

Claims

1. A pipe bending detection tool characterized by comprising: The utility model provides a base (1), the upper surface of base (1) is equipped with the first clamping block (2), second clamping block (3), third clamping block (4) of equal height, the first clamping block (2) is equipped with two, all first clamping block (2) is arranged on a virtual straight line (8), be equipped with two coordinate mobile ware on base (1), the execution end of one coordinate mobile ware is connected second clamping block (3) through the rotator, the execution end of another coordinate mobile ware is connected third clamping block (4) through the rotator, the upper surface of each first clamping block (2) is equipped with first clamping groove (5), and the length line of all first clamping groove (5) is parallel with virtual straight line (8), and the first clamping groove (5) of two first clamping block (2) is coaxial, and first clamping groove (5) penetrates the opposite two side walls on first clamping block (2), the upper surface of second clamping block (3) and the upper surface of third clamping block (4) are equipped with second clamping groove (6) and third clamping groove (7) respectively, and the two ends of second clamping groove (6) penetrate the opposite two side walls on second clamping block (3), and the two ends of third clamping groove (7) penetrate the opposite two side walls on third clamping block (4), and the rotation axis of rotator is perpendicular to the upper surface of base (1).

2. The pipe bending detection tool according to claim 1, wherein Two coordinate mobile ware are located on the same side of virtual straight line (8), and the length of the connecting line segment between two coordinate mobile ware is greater than the length of the connecting line segment between two first clamping block (2), and two coordinate mobile ware is divided in two first clamping block (2) and forms the two sides of the whole, and the connecting line segment between two coordinate mobile ware is parallel with virtual straight line (8).

3. The pipe bending detection tool of claim 1, wherein, The coordinate mobile ware includes linear mover X and linear mover Y, the execution end of linear mover X is provided with linear mover Y, the execution end of linear mover Y is the execution end of the whole coordinate mobile ware, the direction that linear mover X drives linear mover Y moves is parallel with the upper surface of base (1), the direction that linear mover Y drives the rotator moves is parallel with the upper surface of base (1), and the moving direction of linear mover X drives linear mover Y is perpendicular to the moving direction of linear mover Y and drives the rotator.

4. The pipe bending detection tool of claim 3, wherein, Linear mover X includes first motor (9), screw rod (10) and sliding block (11), first motor (9) is fixed on base (1), the output shaft of first motor (9) is coaxially connected with screw rod (10), screw rod (10) is parallel with the upper surface of base (1), the sliding block (11) is connected on base (1), the screw hole of screw rod (10) is threadedly connected between the two ends of sliding block (11), and linear mover Y is fixedly arranged on sliding block (11).

5. The pipe bending detection tool of claim 4, wherein, The linear mover Y includes a cylinder (12) fixedly arranged on the slider (11), a piston rod of the cylinder (12) is perpendicular to a direction in which the linear mover X drives the cylinder (12) to move, the piston rod of the cylinder (12) is parallel to an upper surface of the base (1), and a free end of the piston rod of the cylinder (12) is fixedly connected with the rotator.

6. The pipe bending detection tool of claim 3, wherein, The rotator is a second motor (14), and an output shaft of the second motor (14) is a rotating shaft of the rotator.

7. The pipe bending detection tool of claim 1, wherein, Further included is a fourth clamping block (15), one side of the third clamping block (4) away from the whole formed by the two first clamping blocks (2) is fixedly connected with a section of a horizontal rod (17), the other end of the horizontal rod (17) is vertically arranged with a vertical rod (18), the fourth clamping block (15) is arranged on one side of the vertical rod (18) facing the third clamping block (4), the fourth clamping block (15) is arranged on one side of the fourth clamping block (15) away from the vertical rod (18) with a fourth clamping groove (16), both ends of the fourth clamping groove (16) penetrate through the upper and lower surfaces of the fourth clamping block (15), and the length line of the fourth clamping groove (16) is perpendicular to the upper surface of the base (1).