Water supplementing mechanism based on generator stator cooling water tank
By introducing a condenser and ammonia addition unit into the stator cooling water tank to separate the water quality and by automatically adjusting the mixed water quality, the problem of copper corrosion and precipitation caused by low pH value of the stator cooling water is solved, ensuring the normal operation and safety of the generator.
Patent Information
- Application Number
- CN202520197308.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-08
AI Technical Summary
The existing cooling water has a low pH value during long-term operation in the generator, which leads to copper corrosion and copper compound precipitation, affecting heat transfer efficiency and water flow channels, and posing a safety hazard.
The system uses a condenser and ammonia charging unit to separate the constant cooling water into pure water and ammonia-added water. After mixing through a conduit, the pH value is automatically adjusted. Combined with conductivity detection and automatic control, the water quality in the constant cooling water tank is ensured to meet the standards.
It effectively reduces copper winding corrosion, maintains smooth water flow, ensures normal generator operation, and avoids safety accidents.
Smart Images

Figure CN223666188U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial design technology, specifically a water replenishment mechanism based on a generator stator cooling water tank. Background Technology
[0002] The generator stator coolant tank is an important component of a generator set. Its main function is to store and supply coolant to the generator stator for cooling. During generator operation, the stator generates a large amount of heat, which needs to be dissipated by the coolant to ensure the normal operation of the generator.
[0003] The existing cooling water, during long-term operation of the equipment, cannot meet the pH requirements of the power industry. The pH value is kept in a low range for a long time, which will cause copper corrosion. When the copper ion concentration in the cooling water reaches a certain level, copper compounds will precipitate. This can affect heat transfer, or even block the water flow channels of the copper wire rods, affecting the normal use of the equipment and thus having limitations.
[0004] The reason for this problem is that the pH value of the stator cooling water is maintained at a low range for a long time, which causes severe corrosion to the copper materials in the generator stator coils. Furthermore, when the copper ion concentration reaches a certain level, they undergo a chemical reaction in the stator cooling water, forming various copper compounds. These copper compounds begin to precipitate after reaching a certain saturation point in the water. These precipitated copper compounds can, at best, adhere to heat transfer surfaces, affecting the heat transfer efficiency of the stator cooling water and thus reducing the generator's cooling effect; at worst, they can directly block the water flow channels of the copper wire rods, preventing the stator cooling water from flowing smoothly, thus affecting the normal operation of the generator and even causing serious safety accidents. Therefore, we propose a water replenishment mechanism based on the generator stator cooling water tank to solve the above problems. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a water replenishment mechanism based on a generator stator cooling water tank. This solves the problem that the pH value of the existing stator cooling water cannot meet the requirements of the power industry standards during long-term operation of the equipment. When the pH value is kept at a low range for a long time, copper corrosion will occur. When the copper ion concentration in the stator cooling water reaches a certain level, copper compounds will precipitate, which may affect heat transfer or even block the water flow channels of the copper wire rod, affecting the normal use of the device and thus having limitations.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a generator-based cooling water tank replenishment mechanism, comprising a generator, a cooling water tank disposed on one side of the generator, the generator being connected to the cooling water tank, a purification and replenishment unit for purifying the cooling water disposed on one side of the cooling water tank, the purification and replenishment unit comprising: a condenser and an ammonia charging component; the condenser being connected to the cooling water tank; the ammonia charging component being disposed on one side of the condenser, the cooling water inside the condenser being injected into the ammonia charging component, dividing the cooling water into pure water and ammonia-added water; conduits being disposed between the condenser and the ammonia charging component and on one side of the ammonia charging component, the conduits being used to draw out and mix the pure water and the ammonia-added water, the conduits being connected to the cooling water tank.
[0007] Preferably, a water supply header is provided between the condenser and the ammonia charging unit, and the water supply header is connected to the condenser and the ammonia charging unit.
[0008] Preferably, the catheter includes: a first catheter and a second catheter;
[0009] The first conduit is located on one side of the water supply main pipe and is connected to the water supply main pipe; the second conduit is located on one side of the ammonia charging unit and is connected to the ammonia charging unit.
[0010] Preferably, the first conduit is equipped with a manual gate valve, and the second conduit is equipped with an electric regulating valve.
[0011] Preferably, a control cabinet is provided at the end of the conduit, the conduit is fixedly assembled with the control cabinet, and a detection element is provided on one side of the control cabinet for detecting the constant cooling water.
[0012] Preferably, a solenoid valve is provided on one side of the detection element, and the solenoid valve is used to prevent unqualified constant cooling water from flowing into the constant cooling water tank.
[0013] Preferably, an intermediate water tank is provided on one side of the fixed cooling water tank, the fixed cooling water tank is connected to the intermediate water tank, the intermediate water tank is provided with an overflow pipe inside, and the intermediate water tank is connected to the condenser.
[0014] This utility model discloses a water replenishment mechanism based on the generator stator cooling water tank, which has the following beneficial effects: The device changes the traditional demineralized water replenishment to water taken before and after the ammonia addition point and mixed, and automatically adjusts the water replenishment according to the conductivity value of the mixed water to achieve the purpose of regulating water quality, thereby reducing corrosion of the generator copper windings. The system drainage is changed from direct drainage to drainage into the condenser while maintaining a constant water level in the stator cooling water tank, completing one cycle and meeting the user's needs. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the structure and flow of the purification and water replenishment unit of this utility model.
[0018] In the diagram: 1. Generator; 2. Stator cooling water tank; 3. Purification and water supply unit; 31. Condenser; 32. Ammonia charging unit; 33. First conduit; 34. Second conduit; 35. Water supply header; 36. Manual gate valve; 37. Electric regulating valve; 38. Control cabinet; 39. Detection unit; 310. Solenoid valve; 311. Intermediate water tank; 312. Overflow pipe. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0020] This application provides a generator stator cooling water tank replenishment mechanism, which solves the problem that the pH value of the existing stator cooling water cannot meet the power industry standard during long-term operation. The pH value is often kept at a low range for a long time, which will cause copper corrosion. When the copper ion concentration in the stator cooling water is high to a certain extent, copper compounds will precipitate. This can affect heat transfer or even block the water flow channels of the copper wire rod, affecting the normal use of the device and thus having limitations.
[0021] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0022] Example 1
[0023] This utility model discloses a water replenishment mechanism based on a generator stator cooling water tank. According to the attached... Figure 1As shown, the system includes a generator 1, a cooling water tank 2 on one side of the generator 1, and the generator 1 is connected to the cooling water tank 2. A purification water supply unit 3 for purifying the cooling water is provided on one side of the cooling water tank 2. The purification water supply unit 3 includes a condenser 31 and an ammonia charging component 32. The condenser 31 is connected to the cooling water tank 2. The ammonia charging component 32 is located on one side of the condenser 31. The cooling water inside the condenser 31 is injected into the ammonia charging component 32, which separates the cooling water into pure water and ammonia-added water. A conduit is provided between the condenser 31 and the ammonia charging component 32 and on one side of the ammonia charging component 32. The conduit is used to lead out and mix the pure water and the ammonia-added water. The conduit is connected to the cooling water tank 2.
[0024] In this embodiment, the constant cooling water enters the interior of the ammonia charging unit 32 through the condenser 31. The ammonia charging unit 32 divides the constant cooling water into pure water and ammonia-added water. The pure water and ammonia-added water are extracted and mixed through the first conduit 33 and the second conduit 34, respectively, and injected into the interior of the control cabinet 38. Finally, the water enters the interior of the constant cooling water tank 2 to complete the purification of the constant cooling water and meet the user's needs.
[0025] Example 2
[0026] This utility model discloses a water replenishment mechanism based on a generator stator cooling tank. More specifically, based on Embodiment 1, it is further described according to the appendix... Figure 1-2 As shown, the system includes a generator 1, a cooling water tank 2 on one side of the generator 1, and the generator 1 is connected to the cooling water tank 2. A purification water supply unit 3 for purifying the cooling water is provided on one side of the cooling water tank 2. The purification water supply unit 3 includes a condenser 31 and an ammonia charging component 32. The condenser 31 is connected to the cooling water tank 2. The ammonia charging component 32 is located on one side of the condenser 31. The cooling water inside the condenser 31 is injected into the ammonia charging component 32, which separates the cooling water into pure water and ammonia-added water. A conduit is provided between the condenser 31 and the ammonia charging component 32 and on one side of the ammonia charging component 32. The conduit is used to lead out and mix the pure water and the ammonia-added water. The conduit is connected to the cooling water tank 2.
[0027] The conduit includes: a first conduit 33 and a second conduit 34; the first conduit 33 is located on one side of the water supply header 35 and is connected to the water supply header 35; the second conduit 34 is located on one side of the ammonia charging component 32 and is connected to the ammonia charging component 32; a manual gate valve 36 is installed inside the first conduit 33; an electric regulating valve 37 is installed inside the second conduit 34; a control cabinet 38 is installed at the end of the conduit; the conduit and the control cabinet 38 are fixedly assembled; a detection element 39 is installed on one side of the control cabinet 38; the detection element 39 is used to detect the constant cooling water; a solenoid valve 310 is installed on one side of the detection element 39; the solenoid valve 310 is used to prevent the constant cooling water that fails the test from flowing into the constant cooling water tank 2; an intermediate water tank 311 is installed on one side of the constant cooling water tank 2 and is connected to the intermediate water tank 311; an overflow pipe 312 is installed inside the intermediate water tank 311 and is connected to the condenser 31.
[0028] In this embodiment, a manual gate valve 36 is installed inside the first conduit 33, which is normally in the open / closed state. An electric regulating valve 37 is installed inside the second conduit 34, which controls the amount of ammonia added to ensure that the makeup water reaches the required pH value. The mixed cooling water enters the interior of the detection element 39. The conductivity of the detection element 39 is measured, and the computer controls the flow rate of the makeup water after ammonia addition (the opening degree of the electric regulating valve 37) through the conductivity output signal. The water that meets the requirements enters the interior of the cooling water tank 2. In addition, an overflow pipe 312 is installed inside the intermediate water tank 311. The water level of the cooling water tank 2 can be adjusted by adjusting the height of the overflow pipe 312 in the intermediate water tank 311, so that it can operate stably. Excess water is evaporated by the heating element, so that the high-temperature steam enters the interior of the condenser 31 and becomes cooling water to continue to circulate, meeting the user's needs.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A generator-based cooling water tank water replenishment mechanism, comprising a generator (1), wherein a cooling water tank (2) is provided on one side of the generator (1), and the generator (1) is connected to the cooling water tank (2), characterized in that, A purification and replenishment unit (3) for purifying the cooling water is provided on one side of the constant cooling water tank (2), and the purification and replenishment unit (3) includes: Condenser (31), which is connected to the stator (2); Ammonia charging unit (32) is installed on one side of condenser (31). The constant cooling water inside the condenser (31) is injected into the interior of ammonia charging unit (32) to divide the constant cooling water into pure water and ammonia-added water. A conduit is provided between the condenser (31) and the ammonia charging unit (32) and on one side of the ammonia charging unit (32). The conduit is used to draw out pure water and ammonia-added water and mix them. The conduit is connected to the constant cooling water tank (2).
2. The generator-based stator cooling water tank water replenishment mechanism according to claim 1, characterized in that: A water supply header (35) is provided between the condenser (31) and the ammonia charging unit (32), and the water supply header (35) is connected to the condenser (31) and the ammonia charging unit (32).
3. The generator-based stator cooling water tank water replenishment mechanism according to claim 1, characterized in that: The catheter includes; The first conduit (33) is located on one side of the water supply main pipe (35) and is connected to the water supply main pipe (35); The second conduit (34) is located on one side of the ammonia charging component (32) and is connected to the ammonia charging component (32).
4. The generator-based stator cooling water tank water replenishment mechanism according to claim 3, characterized in that: The first conduit (33) is equipped with a manual gate valve (36), and the second conduit (34) is equipped with an electric regulating valve (37).
5. The generator-based stator cooling water tank water replenishment mechanism according to claim 1, characterized in that: A control cabinet (38) is provided at the end of the conduit. The conduit and the control cabinet (38) are fixedly assembled. A detection element (39) is provided on one side of the control cabinet (38). The detection element (39) is used to detect the constant cooling water.
6. The generator-based stator cooling water tank water replenishment mechanism according to claim 5, characterized in that: A solenoid valve (310) is provided on one side of the detection component (39). The solenoid valve (310) is used to prevent unqualified constant cooling water from flowing into the constant cooling water tank (2).
7. The generator-based stator cooling water tank water supply mechanism according to claim 1, characterized in that: An intermediate water tank (311) is provided on one side of the fixed cooling water tank (2). The fixed cooling water tank (2) is connected to the intermediate water tank (311). An overflow pipe (312) is provided inside the intermediate water tank (311). The intermediate water tank (311) is connected to the condenser (31).