Wiring and rubberizing integrated kang plate gantry wiring machine
By designing an integrated wiring and adhesive application gantry wiring machine for kang boards with automatic wire cutting function, the problems of low production efficiency and unstable quality caused by the need for manual wire cutting in existing wiring machines have been solved. It achieves consistent automatic cutting length and precise angle, thereby improving product quality.
Patent Information
- Application Number
- CN202423229263.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing wiring machines lack automatic wire cutting functionality, resulting in low production efficiency, inconsistent cutting lengths, and impacting product quality.
A gantry wiring machine for kang boards integrating wiring and adhesive application was designed, which includes a cylinder, a fixing component and scissors. It can automatically cut the heating wire and ensure the stability of the adhesive tape roll when the diameter changes through the limit roller design, thus realizing automatic cutting.
It improves cutting efficiency, ensures consistent cutting length and precise angles each time, and significantly enhances product quality.
Smart Images
Figure CN223666507U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a wiring machine, especially to a wiring and rubberizing integrated kang plate gantry wiring machine. BACKGROUND
[0002] The heating film wiring machine is a kind of automatic equipment specially used for installing and fixing heating film, and is usually applied to the occasions needing evenly distributed heat such as floor heating system, electric blanket, automobile seat heating and the like.
[0003] The existing wiring machine lacks automatic wire cutting function, and needs to be manually cut by the operator after each wiring, which not only increases the workload, but also slows down the production line speed, and manual cutting is prone to cause inconsistent cutting length, angle deviation and other problems, affecting the quality of the final product. UTILITY MODEL CONTENTS
[0004] In order to overcome the shortcomings of the existing wiring machine needing manual cutting, increasing the workload, slowing down the production speed, and inconsistent cutting affecting the quality, the utility model can provide a wiring and rubberizing integrated kang plate gantry wiring machine.
[0005] Technical scheme: a wiring and rubberizing integrated kang plate gantry wiring machine, comprising a workbench, a linear guide rail system, a wiring machine shell, a lifting seat, a fixed plate, a mounting plate, a gas cylinder, a fixing piece, a scissors, a first sliding block, a connecting plate and a wiring mechanism, the workbench top is provided with a linear guide rail system, the moving part of the linear guide rail system is connected with the wiring machine shell and two connecting plates, the wiring machine shell is provided with a lifting seat, the lifting seat is provided with a wiring mechanism, the right end of the connecting plate on the right side is provided with two fixed plates, the two fixed plates are connected with the mounting plate, the mounting plate is provided with a cutting guide groove, the cutting guide groove is a structure with gradually decreasing opening from top to bottom, the right end of the mounting plate is provided with a gas cylinder, the telescopic rod of the gas cylinder is connected with a fixing piece, the fixing piece is provided with a scissors, the two handles of the scissors are provided with a first sliding block, and the first sliding block is matched with the cutting guide groove.
[0006] In one embodiment, the wiring mechanism includes a heating wire connector, a wiring head housing, a hollow rotating tube, a drive sleeve, a driven sleeve, a wire feeding roller, a rotary drive device, and a tape feeding mechanism. The lifting base has through holes on both its upper and lower sides, each containing a circular bearing. The drive sleeve is housed within the upper bearing, and the driven sleeve is housed within the lower bearing. A hollow rotating tube is fixedly connected inside the drive sleeve, with its lower portion penetrating the driven sleeve and fixedly connected to it. A wire feeding roller is rotatably connected to the bottom of the driven sleeve. A heating wire connector is fixedly connected to the top of the hollow rotating tube. A tape feeding mechanism is located on the front side of the heating wire connector. A rotary drive device is mounted on the lifting base to drive the drive sleeve to rotate. A wiring head housing is located at the front end of the lifting base, outside the drive sleeve and the driven sleeve.
[0007] In one embodiment, the adhesive tape feeding mechanism includes an installation plate, a first connecting plate, a rotating shaft, a second connecting plate, a core, a limiting roller, a second slider, a limiting plate, and an adhesive tape roll. The heating wire connector has an installation plate on its front side, a core in the middle of the installation plate, and an adhesive tape roll sleeve on the outside of the core. The installation plate has two arc-shaped grooves, and a rotating shaft is located at the center point of each of the two arc-shaped grooves. The first connecting plate is rotatably connected to the outside of each rotating shaft. The right end of the upper first connecting plate is hinged to the second connecting plate, and the lower end of the second connecting plate is hinged to the right side of the lower first connecting plate. Limiting rollers are located on the top outer side of the second connecting plate and the left outer side of the lower first connecting plate. The rear ends of both limiting rollers are provided with second sliders. The second sliders fit into the arc-shaped grooves, and the rear ends of the second sliders are provided with limiting plates. The two arc-shaped grooves are symmetrical about the center of the installation plate.
[0008] In one embodiment, the tube also includes guide rollers, and two support seats are sleeved on the outside of the hollow rotating tube, with guide rollers provided at the left end of each support seat.
[0009] In one embodiment, a pressure bar is also included, with the pressure bar located at the left end of the connecting plate on the left side.
[0010] In one embodiment, both the driving sleeve and the driven sleeve have rectangular holes for allowing the adhesive tape on the tape roll to pass through.
[0011] The beneficial effects of this utility model are: 1. The design of the cylinder, fixing part, first slider and scissors of this utility model can automatically complete the cutting of the heating wire after the heating wire is laid out. This not only improves the cutting efficiency and reduces manual intervention, but also ensures that the length of each cut is consistent and the angle is accurate, which significantly improves the product quality.
[0012] 2、The utility model discloses first connecting plate, second connecting plate, second sliding block and the design of limiting gyro wheel, through the linkage of the gravity of limiting gyro wheel itself and first connecting plate and second connecting plate, ensure that limiting gyro wheel always sticks to the rubber blanket roll, automatically adapt the diameter change of rubber blanket roll, provide the stable limiting and support effect of continuously, guarantee the stability in the process of rubber cloth traction. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the three -dimensional structure schematic diagram of the utility model.
[0014] Figure 2 It is the structure schematic diagram of the utility model wiring machine shell, wiring head shell and mounting disc.
[0015] Figure 3 It is the structure schematic diagram of the utility model drive sleeve and driven sleeve.
[0016] Figure 4 It is the structure schematic diagram of the right side of the utility model.
[0017] Figure 5 It is the structure schematic diagram of the utility model cylinder, fixed part and scissors.
[0018] Figure 6 It is the structure schematic diagram of the utility model first connecting plate, second connecting plate and limiting gyro wheel.
[0019] Figure 7 It is the structure schematic diagram of the utility model second sliding block and limiting plate.
[0020] In the figure, 1, worktable, 2, linear guide rail system, 3, wiring machine shell, 301, lifting seat, 4, mounting disc, 401, first connecting plate, 402, pivot, 403, second connecting plate, 404, arc slot, 405, winding core, 5, limiting gyro wheel, 501, second sliding block, 502, limiting plate, 6, belt pressing rod, 7, fixed plate, 701, mounting plate, 702, cylinder, 703, fixed part, 704, shearing guide slot, 705, scissors, 706, first sliding block, 8, heating wire connecting piece, 9, wiring head shell, 10, hollow rotating tube, 11, guide gyro wheel, 12, drive sleeve, 13, driven sleeve, 14, wire feeding pressure roller, 15, rotary drive device, 16, rubber blanket roll, 17, connecting plate. DETAILED DESCRIPTION
[0021] The above scheme is further described in combination with specific embodiments. It should be understood that these embodiments are used to illustrate the present application and do not limit the scope of the present application. The implementation conditions used in the embodiments can be further adjusted according to the specific conditions of the manufacturer. The implementation conditions not mentioned are usually the conditions in the conventional experiments.
[0022] A type of integrated wiring and adhesive application gantry wiring machine for kang boards, such as Figures 1-5 As shown, the device includes a worktable 1, a linear guide system 2, a wiring machine housing 3, a lifting seat 301, a fixing plate 7, a mounting plate 701, a cylinder 702, a fixing component 703, scissors 705, a first slider 706, a connecting plate 17, and a wiring mechanism. The linear guide system 2 is located on the top of the worktable 1. The moving parts of the linear guide system 2 are connected to the wiring machine housing 3 and two connecting plates 17. A screw lifting system is located inside the wiring machine housing 3. A lifting seat 301 is located on the screw lifting system, and the wiring mechanism is located on the lifting seat 301. The connecting plate 17 is located on the right side. Two fixing plates 7 are provided on the right end of plate 17, and an installation plate 701 is connected between the two fixing plates 7. A shearing guide groove 704 is opened on the installation plate 701. The shearing guide groove 704 has a structure in which the opening gradually decreases from top to bottom. A cylinder 702 is provided on the right end of the installation plate 701. A fixing member 703 is connected to the bottom of the telescopic rod of the cylinder 702. A scissor 705 is provided inside the fixing member 703. The fixing member 703 is located on the outer side of the middle part of the scissor 705. A first slider 706 is provided at both handles of the scissor 705. The first slider 706 fits into the shearing guide groove 704.
[0023] like Figure 2 and Figure 3 As shown, the wiring mechanism includes a heating wire connector 8, a wiring head housing 9, a hollow rotating tube 10, a drive sleeve 12, a driven sleeve 13, a wire feeding pressure roller 14, a rotary drive device 15, and a tape feeding mechanism. The lifting seat 301 has through holes on both its upper and lower sides, each containing a round bearing. The upper round bearing houses the drive sleeve 12, and the lower round bearing houses the driven sleeve 13. Both the drive sleeve 12 and the driven sleeve 13 have rectangular holes for the tape from the tape roll 16 to pass through. The hollow rotating tube 10 is fixedly connected inside the drive sleeve 12. The lower part of the rotating tube 10 passes through the driven sleeve 13 and the hollow rotating tube 10 is fixedly connected to the driven sleeve 13. The bottom of the driven sleeve 13 is rotatably connected to the wire feeding roller 14. The top of the hollow rotating tube 10 is fixedly connected to the heating wire connector 8. The heating wire connector 8 is externally connected to the heating wire feeding mechanism. The front side of the heating wire connector 8 is provided with a tape feeding mechanism. The lifting seat 301 is provided with a rotary drive device 15, which is used to drive the drive sleeve 12 to rotate. The front end of the lifting seat 301 is provided with a wiring head housing 9, which is located outside the drive sleeve 12 and the driven sleeve 13.
[0024] like Figure 6 and Figure 7As shown, the adhesive tape feeding mechanism includes a mounting plate 4, a first connecting plate 401, a rotating shaft 402, a second connecting plate 403, a core 405, a limiting roller 5, a second slider 501, a limiting plate 502, and an adhesive tape roll 16. The mounting plate 4 is located on the front side of the heating wire connector 8. A core 405 is located in the middle of the mounting plate 4, and an adhesive tape roll 16 is fitted around the outside of the core 405. Two arc-shaped grooves 404 are formed on the mounting plate 4, and a rotating shaft 402 is located at the center point of each of the two arc-shaped grooves 404. A first connecting plate 402 is rotatably connected to the outside of each rotating shaft 402. The upper right end of the connecting plate 401 is hinged to the second connecting plate 403. The lower end of the second connecting plate 403 is hinged to the right side of the lower first connecting plate 401. The upper outer side of the second connecting plate 403 and the lower outer side of the left end of the lower first connecting plate 401 are both provided with limiting rollers 5. The rear ends of the two limiting rollers 5 are provided with second sliders 501. The second sliders 501 fit into the arc grooves 404. The rear ends of the second sliders 501 are provided with limiting plates 502. The two arc grooves 404 are symmetrical about the center of the mounting plate 4.
[0025] like Figure 3 As shown, it also includes guide rollers 11. Two support seats are sleeved on the outside of the hollow rotating tube 10. Guide rollers 11 are provided on the left end of both support seats. The guide rollers 11 are used to guide the direction of the adhesive tape so that the adhesive tape can pass smoothly through the drive sleeve 12 and the driven sleeve 13.
[0026] like Figure 2 As shown, it also includes a pressure rod 6. The left end of the connecting plate 17 on the left side is provided with a pressure rod 6. When the screw lifting system drives the lifting seat 301 to descend, the pressure rod 6 can press the heating wire onto the wire feeding pressure roller 14.
[0027] The adhesive tape on the adhesive tape reel 16 is wound around the guide roller 11 with the adhesive side outward, and then passes through the rectangular holes on the drive sleeve 12 and the driven sleeve 13 in sequence, and is wound around the outside of the wire feeding pressure roller 14. The heating wire on the heating wire and adhesive tape feeding mechanism passes through the heating wire connector 8 and the hollow rotating tube 10 in sequence and is wound around the wire feeding pressure roller 14. The heating wire wound around the wire feeding pressure roller 14 is in contact with the adhesive side of the adhesive tape. Then the screw lifting system is started, and the screw lifting system drives the lifting seat 301 to move downward to make the wire feeding pressure roller 14 contact the workbench 1. The screw lifting system is turned off, and the linear guide rail system 2 is started. The linear guide rail system 2 drives the wire laying machine housing 3 to move, thereby driving the wire feeding pressure roller 14 to move on the workbench 1 to lay the wire. The wire feeding pressure roller 14 can automatically pull the heating wire and the adhesive tape from the heating wire and adhesive tape feeding mechanism and the adhesive tape reel 16 and evenly lay them on the workbench 1 during the movement. While the adhesive tape reel 16 is being pulled, the diameter of the adhesive tape reel 16 will continuously decrease. At this time, the upper limiting roller 5 will drive the upper first connecting plate 401 to rotate and make the right end of the first connecting plate 401 slide downward along the arc-shaped groove 404 under the action of gravity. The upper first connecting plate 401 will drive the left end of the lower first connecting plate 401 to move upward along the arc-shaped groove 404 through the second connecting plate 403 during the rotation along the arc-shaped groove 404, thereby driving the lower limiting roller 5 to move upward, to ensure that the two limiting rollers 5 are always in contact with the adhesive tape reel 16. If turning is needed, the rotary drive device 15 is started. The rotary drive device 15 drives the drive sleeve 12 to rotate, and the drive sleeve 12 drives the mounting disc 4, the heating wire connector 8, the hollow rotating tube 10, the driven sleeve 13, and the wire feeding pressure roller 14 to rotate to change the direction of wire laying. After the heating wire laying work is completed, the cylinder 702 is started. The cylinder 702 extends the telescopic rod, and drives the handles of the scissors 705 to slide along the shearing guide groove 704 through the fixing piece 703. The two handles will gradually close during the sliding, so that the blades of the scissors 705 approach each other to realize the shearing of the heating wire. After shearing is completed, the cylinder 702 controls the telescopic rod to retract, so that the scissors 705 return to the initial position to prepare for the next shearing.
[0028] Although the present disclosure has been shown and described with respect to certain exemplary embodiments thereof, it should be understood by the skilled in the art that certain changes and modifications can be made without departing from the spirit and scope of the present disclosure, which is defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-described embodiments, but should be determined by the appended claims and their equivalents.
Claims
1. A wiring and rubberizing integrated floor panel gantry wiring machine, comprising a workbench (1), a linear guide rail system (2), a wiring machine shell (3) and a connecting plate (17), the top of the workbench (1) is provided with the linear guide rail system (2), the moving part of the linear guide rail system (2) is connected with the wiring machine shell (3) and two connecting plates (17), characterized in that, Also include the lifting seat (301), fixed plate (7), mounting plate (701), cylinder (702), fixed parts (703), scissors (705), the first slider (706) and wiring mechanism, wiring machine shell (3) is equipped with lifting seat (301), lifting seat (301) is equipped with wiring mechanism, the right side of the connecting plate (17) right end is equipped with two fixed plate (7), two fixed plate (7) is connected with mounting plate (701), mounting plate (701) is opened in the shearing guide groove (704), the shearing guide groove (704) is the structure that the opening gradually reduces from top to bottom, the right end of mounting plate (701) is equipped with cylinder (702), the telescopic rod of cylinder (702) is connected with fixed parts (703), fixed parts (703) is equipped with scissors (705), the two handles of scissors (705) are equipped with the first slider (706), the first slider (706) is consistent with shearing guide groove (704).
2. The wiring and taping integrated floor panel gantry wiring machine of claim 1, wherein, The wiring mechanism includes heating wire connecting piece (8), wiring head shell (9), hollow rotating tube (10), drive sleeve (12), driven sleeve (13), wire feeding pressure roller (14), rotary drive device (15) and adhesive tape feeding mechanism, the lifting seat (301) is opened in the through hole on both sides, both through holes are equipped with round bearing, the round bearing in the upper side is equipped with drive sleeve (12), the round bearing in the lower side is equipped with driven sleeve (13), drive sleeve (12) is fixedly connected with hollow rotating tube (10), hollow rotating tube (10) lower part penetrates driven sleeve (13) and hollow rotating tube (10) is fixedly connected with driven sleeve (13), driven sleeve (13) bottom rotatably connected with wire feeding pressure roller (14), hollow rotating tube (10) top fixedly connected with heating wire connecting piece (8), heating wire connecting piece (8) front side is equipped with adhesive tape feeding mechanism, the lifting seat (301) is equipped with rotary drive device (15), the rotary drive device (15) is used to drive drive sleeve (12) to rotate, the lifting seat (301) front end is equipped with wiring head shell (9), the wiring head shell (9) is located on the outer side of drive sleeve (12) and driven sleeve (13).
3. The wiring and taping integrated floor panel gantry wiring machine of claim 2, wherein, Said adhesive tape feeding mechanism comprises a mounting disc (4), a first connecting plate (401), a rotating shaft (402), a second connecting plate (403), a winding core (405), a limiting roller (5), a second sliding block (501), a limiting plate (502) and an adhesive tape winding drum (16), the front side of the heating wire connecting piece (8) is provided with the mounting disc (4), the middle part of the mounting disc (4) is provided with the winding core (405), the outer side of the winding core (405) is provided with the adhesive tape winding drum (16), two arc-shaped grooves (404) are formed in the mounting disc (4), the center points of the two arc-shaped grooves (404) are provided with the rotating shaft (402), the outer sides of the rotating shafts (402) are rotatably connected with the first connecting plates (401), the right end of the upper first connecting plate (401) is hingedly connected with the second connecting plate (403), the lower end of the second connecting plate (403) is hingedly connected to the right side of the lower first connecting plate (401), the outer side of the top of the second connecting plate (403) and the outer side of the left end of the lower first connecting plate (401) are provided with the limiting roller (5), the rear ends of the two limiting rollers (5) are provided with the second sliding block (501), the second sliding block (501) is matched with the arc-shaped groove (404), the rear end of the second sliding block (501) is provided with the limiting plate (502), and the two arc-shaped grooves (404) are symmetrically arranged at the center of the mounting disc (4).
4. The wiring and taping integrated floor panel gantry wiring machine of claim 3, wherein, Further comprising a guide roller (11), the outer side of the hollow rotating pipe (10) is provided with two supporting seats, and the left end of each supporting seat is provided with the guide roller (11).
5. The wiring and taping integrated floor panel gantry wiring machine of claim 4, wherein, Further comprising a pressing rod (6), and the left end of the left connecting plate (17) is provided with the pressing rod (6).
6. The wiring and taping integrated floor panel gantry wiring machine of claim 5, wherein, The driving sleeve (12) and the driven sleeve (13) are both provided with a rectangular hole for the adhesive tape on the adhesive tape winding drum (16) to pass through.