Organic garbage pulping and impurity removing integrated equipment
By designing an integrated organic waste pulping and impurity removal equipment, using a spiral crusher and high-pressure water spray assembly, the crushing, pulping and impurity removal of organic waste are integrated, solving the problems of cumbersome process and high cost caused by separating pulping and impurity removal in traditional equipment, and realizing efficient resource utilization.
Patent Information
- Application Number
- CN202423087015.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-13
AI Technical Summary
In existing technologies, the pulping and impurity removal processes of organic waste treatment equipment are carried out separately, resulting in cumbersome processes, large equipment footprint, and high processing costs, making it difficult to meet the needs of efficient resource utilization.
Design an integrated organic waste pulping and impurity removal device, which adopts a pulping and crushing cylinder, a spiral crushing rod, a high-pressure water spraying component, and a folding shielding component to realize the crushing, pulping, and impurity removal of organic waste in the same device. The slurry is formed by stirring with the spiral crushing rod, guiding the flow with the folding baffle plate, and mixing with high-pressure water spraying, and the solid residue and liquid are separated and recycled.
It improves the efficiency and quality of organic waste treatment, reduces equipment footprint and processing costs, realizes the resource utilization of organic waste, and simplifies the treatment process.
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Figure CN223669293U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to garbage treatment technical field, concretely relates to a kind of organic garbage pulping and impurity removal integrated equipment. BACKGROUND
[0002] With the acceleration of urbanization and population growth, garbage production is increasing, and organic garbage accounts for a considerable proportion. If not properly handled, organic garbage can cause many environmental problems, such as emitting foul odor, breeding bacteria and pests, and polluting soil and water sources, etc.
[0003] Currently, there are various ways to handle organic garbage, but there are still many problems in the pulping and impurity removal process. Traditional organic garbage treatment equipment often separates the pulping and impurity removal processes, which leads to a cumbersome overall treatment process, large equipment footprint, and high treatment cost.
[0004] In order to improve the efficiency of organic garbage treatment, reduce cost, reduce equipment footprint, and ensure better pulping and impurity removal effect of organic garbage, it is necessary to develop a kind of organic garbage pulping and impurity removal integrated equipment to meet the demand of resource utilization of organic garbage. SUMMARY
[0005] In view of the above problems, the utility model discloses a kind of organic garbage pulping and impurity removal integrated equipment.
[0006] The technical scheme of the utility model is: a kind of organic garbage pulping and impurity removal integrated equipment, including the equipment main body with feeding port being arranged at one side of upper end, pulping and crushing cylinder being arranged in the equipment main body and the side wall being provided with sliding hole being distributed opposite to the feeding port, high-pressure water spraying assembly being arranged in the equipment main body;
[0007] The pulping and crushing cylinder is provided with a spiral crushing rod, a mesh opening is arranged at one side of the upper end of the pulping and crushing cylinder, a through hole is arranged at the bottom end of the pulping and crushing cylinder, a folding shielding assembly is arranged at the through hole, and a first holding box is connected to the outer wall of the equipment main body and corresponds to the discharge port of the pulping and crushing cylinder.
[0008] The high-pressure water spraying assembly includes an arc-shaped flow guide plate connected to the equipment main body by a horizontal connecting rod and located at one side of the pulping and crushing cylinder, a plurality of high-pressure water pipes arranged on the side wall of the arc-shaped flow guide plate and located at the upper end of the mesh opening, a plurality of high-pressure nozzles uniformly arranged on the high-pressure water pipes, a water pump connected to one of the high-pressure water pipes and connected to an external water source, and a second holding box connected through the equipment main body and located at the lower end of the arc-shaped flow guide plate.
[0009] Further, a sealing cover plate is hingedly connected to the upper end of the first holding box, a mesh partition plate is horizontally placed in the first holding box, and a reflux pipe is connected between the bottom end of the first holding box and the equipment main body.
[0010] Description: When the solid residues of the organic garbage after the crushing and pulping treatment in the crushing and pulping cylinder are discharged into the first holding box, they will fall onto the net-shaped partition plate, and the residual liquid in the solid residues is filtered, then the blocking cover plate is opened, the net-shaped partition plate is taken out, and the solid residues are cleaned, which is easier to operate. The filtered residual liquid falls to the lower end of the net-shaped partition plate and is reflowed to the main body of the equipment through the reflux pipe and falls into the second holding box, realizing the recycling of the residual liquid.
[0011] Further, the outer wall of the second holding box is provided with a transparent observation window, and the transparent observation window is provided with a scale.
[0012] Description: The pulping liquid of the organic garbage is stored in the second holding box after pulping. In order to intuitively observe the liquid level of the second holding box, a transparent observation window is provided and a scale is provided, so that the storage condition of the pulping liquid can be quickly and accurately understood, which is helpful for timely discharge through the discharge valve.
[0013] Further, the feeding port and the sliding port are connected by an inclined feeding cylinder, the feeding cylinder is hinged with a blocking plate from top to bottom, and the bottom end of the blocking plate is connected with a spring compression rod.
[0014] Description: The feeding port and the sliding port are connected by the inclined feeding cylinder, which can accurately feed the organic garbage to be treated into the inside of the crushing and pulping cylinder, avoiding the organic garbage to be treated from falling into the second holding box for storing pulping liquid through the gap between the feeding port and the sliding port, improving the operation reliability of the equipment. When the organic garbage is fed through the feeding cylinder, a plurality of blocking plates connected with the feeding cylinder through spring compression rods are arranged in the feeding cylinder from top to bottom, which can control the feeding rate of the organic garbage. Stable feeding rate helps to make the treatment process in the crushing and pulping cylinder more stable. If the feeding rate is too fast, it may cause insufficient treatment in the crushing and pulping cylinder.
[0015] Further, the folding shielding assembly comprises a first arc-shaped connecting plate arranged at the bottom end of the crushing and pulping cylinder and located at the rear side of the through port, a second arc-shaped connecting plate which can slide back and forth along the bottom end of the crushing and pulping cylinder, a folding blocking plate arranged between the first arc-shaped connecting plate and the second arc-shaped connecting plate and located at the periphery of the through port, and a hydraulic rod for connecting the first arc-shaped connecting plate and the second arc-shaped connecting plate. The folding blocking plate is a porous structure.
[0016] Explanation: When the pulping and crushing cylinder crushes organic waste, an external water source is pumped into various high-pressure water pipes by a water pump, and then sprayed out through various high-pressure nozzles. Since the high-pressure nozzles are distributed opposite to the mesh openings, the sprayed water enters the pulping and crushing cylinder through the mesh openings and mixes with the crushed organic waste to form a slurry. The slurry then falls into the second holding tank for storage through the porous structure of the folded baffle plate. The crushed solid residue falls from the front end of the spiral crusher into the first holding tank under the stirring of the spiral crusher. When it is necessary to clean the inner wall of the pulping and crushing cylinder, the second arc-shaped connecting plate is moved from the bottom of the pulping and crushing cylinder to the side closer to the first arc-shaped connecting plate by the driving action of the hydraulic rod. At this time, cleaning can be carried out through the through-hole.
[0017] The beneficial effects of this utility model are:
[0018] This utility model discloses an integrated organic waste pulping and impurity removal device. In use, the organic waste is fully crushed by a pulping and crushing cylinder. At the same time, water is sprayed into the pulping and crushing cylinder through a high-pressure nozzle and mixed with the crushed organic waste to form a slurry. The slurry flows out through the porous structure of the folded baffle plate. Simultaneously, the arc-shaped structure at the bottom of the arc-shaped guide plate guides the slurry to the second holding tank for storage. The crushed solid residue falls from the front end of the spiral crusher into the first holding tank under the stirring of the spiral crusher. This device can effectively crush, pulp, and remove impurities from organic waste, improving the efficiency and quality of organic waste treatment and helping to realize the resource utilization of organic waste. In addition, the pulping and impurity removal processes are carried out in the same device, making the entire process simple, the equipment occupies a small area, and the processing cost low.
[0019] By connecting the feeding port and the sliding port with an inclined feeding cylinder, the organic waste to be processed can be accurately fed into the pulping and crushing cylinder. This prevents the organic waste from falling into the second holding tank for storing slurry through the gap between the feeding port and the sliding port, thus improving the reliability of the equipment. When feeding organic waste through the feeding cylinder, multiple baffles connected to the inside of the feeding cylinder from top to bottom via spring compression rods can control the feeding rate of the organic waste. A stable feeding rate helps to make the processing inside the pulping and crushing cylinder more stable. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the internal structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the external structure of this utility model;
[0022] Figure 3 This is a structural schematic diagram of the first container of this utility model;
[0023] Figure 4It is the inside plan view of the equipment main body of the utility model;
[0024] Figure 5 It is the installation bottom view of the folding shielding assembly on the pulping and crushing cylinder of the utility model.
[0025] Among them, 1-equipment main body, 10-feeding port, 11-first containing box, 110-plugging cover plate, 111-net separation plate, 12-second containing box, 120-transparent observation window, 121-discharge valve, 13-reflux pipe, 14-feeding cylinder, 140-barrier plate, 141-spring compression rod, 2-pulping and crushing cylinder, 20-sliding port, 21-spiral crushing rod, 210-net opening, 22-through port, 3-high pressure water jet assembly, 30-horizontal connecting rod, 31-arc guide plate, 32-high pressure water pipe, 33-high pressure nozzle, 34-water pump, 4-folding shielding assembly, 41-first arc connecting plate, 42-second arc connecting plate, 43-folding barrier plate, 44-hydraulic rod. DETAILED DESCRIPTION
[0026] Embodiment 1: as shown in Figure 1 , 2 , 3, an organic garbage pulping and impurity removing integrated device, comprising an equipment main body 1 provided with a feeding port 10 on one side of the upper end, a pulping and crushing cylinder 2 provided in the equipment main body 1 and provided with a sliding port 20 on the side wall and distributed opposite to the feeding port 10, and a high pressure water jet assembly 3 provided in the equipment main body 1.
[0027] The pulping and crushing cylinder 2 is provided with a spiral crushing rod 21, the upper end of the pulping and crushing cylinder 2 is provided with a net opening 210 on one side, the bottom end of the pulping and crushing cylinder 2 is provided with a through port 22, the folding shielding assembly 4 is arranged at the through port 22, and the first containing box 11 is connected to the outlet of the equipment main body 1 and corresponds to the pulping and crushing cylinder 2, wherein the spiral crushing rod 21 adopts the existing technology, for example, a spiral crushing rod with a model of HM1800 / 2000CS / V can be adopted.
[0028] The high pressure water jet assembly 3 comprises an arc guide plate 31 connected to the equipment main body 1 through a horizontal connecting rod 30 and located on one side of the pulping and crushing cylinder 2, three high pressure water pipes 32 arranged on the side wall of the arc guide plate 31 and located at the upper end of the net opening 210, eighteen high pressure nozzles 33 uniformly arranged on the high pressure water pipes 32, a water pump 34 connected to one of the high pressure water pipes 32 and connected to an external water source, and a second containing box 12 penetratingly connected to the equipment main body 1 and located at the lower end of the arc guide plate 31, wherein the high pressure nozzle 33 and the water pump 34 both adopt the existing technology, for example, the high pressure nozzle 33 can adopt a Hauhinco high pressure nozzle, and the water pump 34 adopts an IS type single-stage single-suction centrifugal pump.
[0029] As Figure 3As shown, the first holding box 11 is hingedly connected with a blocking cover plate 110 at the upper end, and a meshed partition plate 111 is horizontally placed in the first holding box 11, and a reflux pipe 13 is connected between the bottom end of the first holding box 11 and the equipment main body 1, after the solid residues of the organic garbage after the crushing and pulping treatment in the pulping crushing cylinder 2 are discharged into the first holding box 11, they will fall onto the meshed partition plate 111, and the residual liquid in the solid residues is filtered, then the blocking cover plate 110 is opened, the meshed partition plate 111 is taken out, and the solid residues are cleaned, the cleaning process is easier to operate, and the filtered residual liquid falls to the lower end of the meshed partition plate 111, and is reflowed into the equipment main body 1 through the reflux pipe 13, and falls into the second holding box 12, realizing the recycling of the residual liquid;
[0030] The second holding box 12 is provided with a transparent observation window 120, and the transparent observation window 120 is provided with a scale, and the bottom end of the second holding box 12 is provided with a discharge valve 121, the pulping liquid after the pulping of the organic garbage is stored in the second holding box 12, in order to directly observe the liquid level of the second holding box 12, the transparent observation window 120 is provided and the scale is provided, so that the storage condition of the pulping liquid can be quickly and accurately understood, which is helpful for timely discharge through the discharge valve 121, wherein the discharge valve 121 adopts the existing technology, for example, a TPL41Y valve sleeve type blowdown valve can be used;
[0031] The feeding port 10 and the sliding port 20 are connected through the inclined feeding cylinder 14, and the blocking plate 140 is hingedly connected in the feeding cylinder 14 from top to bottom, and the bottom end of the blocking plate 140 is connected through the spring compression rod 141, the feeding port 10 and the sliding port 20 are connected through the inclined feeding cylinder 14, the organic garbage to be treated can be accurately fed into the pulping crushing cylinder 2, avoiding the organic garbage to be treated from falling into the second holding box 12 for storing the pulping liquid through the gap between the feeding port 10 and the sliding port 20, improving the operation reliability of the equipment, when the organic garbage is fed through the feeding cylinder 14, since three blocking plates 140 connected with the feeding cylinder 14 through the spring compression rod 141 are arranged in the feeding cylinder 14 from top to bottom, the feeding rate of the organic garbage can be controlled, and the stable feeding rate is helpful for making the treatment process in the pulping crushing cylinder 2 more stable, if the feeding rate is too fast, the treatment in the pulping crushing cylinder 2 may not be sufficient;
[0032] As Figure 5As shown, the folding shielding assembly 4 includes a first arc-shaped connecting plate 41 arranged at the bottom end of the pulping and crushing cylinder 2 and located at the rear side of the through hole 22, a second arc-shaped connecting plate 42 which can slide back and forth along the bottom end of the pulping and crushing cylinder 2, a folding blocking plate 43 arranged between the first arc-shaped connecting plate 41 and the second arc-shaped connecting plate 42 and located at the periphery of the through hole 22, a hydraulic rod 44 for connecting the first arc-shaped connecting plate 41 and the second arc-shaped connecting plate 42, and the folding blocking plate 43 is a porous structure. When the pulping and crushing cylinder 2 is crushing organic waste, the external water source is pumped into each high-pressure water pipe 32 by the water pump 34, and is sprayed out through each high-pressure nozzle 33. Since each high-pressure nozzle 33 is distributed opposite to the meshed opening 210, the sprayed water enters the pulping and crushing cylinder 2 through the meshed opening 210, mixes with the crushed organic waste to form a slurry, and falls into the second storage box 12 through the porous structure of the folding blocking plate 43 for storage. The solid residues after crushing fall into the first storage box 11 from the front end of the spiral crushing rod 21 under the stirring of the spiral crushing rod 21. When it is necessary to clean the inner wall of the pulping and crushing cylinder 2, the second arc-shaped connecting plate 42 is driven by the hydraulic rod 44 to move towards the first arc-shaped connecting plate 41 at the bottom end of the pulping and crushing cylinder 2. At this time, the cleaning can be performed through the through hole 22. The hydraulic rod 44 adopts the existing technology, for example, a hydraulic rod with model XDG450-50 can be used.
[0033] Embodiment 2: The embodiment describes a method for using the organic waste pulping and impurity removal integrated device of embodiment 1, which includes the following steps:
[0034] S1, the organic waste is put into the feeding cylinder 14, and the feeding rate of the organic waste is controlled by the blocking plates 140 arranged from top to bottom. The organic waste will slide into the pulping and crushing cylinder 2 through the feeding cylinder 14;
[0035] S2, after the organic waste slides into the pulping and crushing cylinder 2, the organic waste is fully crushed by the spiral crushing rod 21. At the same time, the external water source is pumped into each high-pressure water pipe 32 by the water pump 34, and is sprayed out through each high-pressure nozzle 33. Since each high-pressure nozzle 33 is distributed opposite to the meshed opening 210, the sprayed water enters the pulping and crushing cylinder 2 through the meshed opening 210, mixes with the crushed organic waste to form a slurry, and flows out through the porous structure of the folding blocking plate 43. At the same time, the slurry is guided to the second storage box 12 through the arc-shaped structure at the bottom end of the arc-shaped flow guide plate 31 for storage;
[0036] S3, the solid residue after crushing falls from the front end of the spiral crushing rod 21 into the first holding box 11 under stirring, when the inner wall of the pulping and crushing cylinder 2 needs to be cleaned, the second arc-shaped connecting plate 42 is driven by the hydraulic rod 44 to move to the side close to the first arc-shaped connecting plate 41 at the bottom end of the pulping and crushing cylinder 2, at this time, the cleaning can be completed through the through hole 22;
[0037] S4, after the solid residue of the organic garbage after the pulping and crushing treatment in the pulping and crushing cylinder 2 is discharged into the first holding box 11, it will fall on the net-shaped partition plate 111, and the residual liquid in the solid residue is filtered, then the blocking cover plate 110 is opened, the net-shaped partition plate 111 is taken out, and the solid residue is cleaned, the cleaning process is easier to operate, and the filtered residual liquid falls at the lower end of the net-shaped partition plate 111, and is reflowed into the equipment main body 1 through the backflow pipe 13 and falls into the second holding box 12.
Claims
1. An organic waste slurry and impurity removal integrated device, characterized by comprising: a slurry preparation device; an impurity removal device; and a slurry transfer device. The device body (1) is provided with a feeding port (10) on one side of the upper end, the pulping and crushing cylinder (2) is arranged in the device body (1) and is provided with a sliding port (20) on the side wall and opposite to the feeding port (10), and the high-pressure water spraying assembly (3) is arranged in the device body (1). The pulping and crushing cylinder (2) is provided with a spiral crushing rod (21), the upper end of the pulping and crushing cylinder (2) is provided with a mesh opening (210), the bottom end of the pulping and crushing cylinder (2) is provided with a through port (22), the through port (22) is provided with a folding shielding assembly (4), and the first containing box (11) is connected to the outlet of the device body (1) and corresponds to the pulping and crushing cylinder (2). The high-pressure water spraying assembly (3) comprises an arc-shaped flow guide plate (31) connected to the device body (1) through a horizontal connecting rod (30) and located on one side of the pulping and crushing cylinder (2), a plurality of high-pressure water pipes (32) arranged on the side wall of the arc-shaped flow guide plate (31) and located at the upper end of the mesh opening (210), a plurality of high-pressure nozzles (33) uniformly arranged on the high-pressure water pipes (32), a water pump (34) connected to one of the high-pressure water pipes (32) and connected to an external water source, and a second containing box (12) connected through the device body (1) and located at the lower end of the arc-shaped flow guide plate (31).
2. The organic waste slurry and impurity removal integrated device according to claim 1, characterized in that, The upper end of the first containing box (11) is hinged with a blocking cover plate (110), the first containing box (11) is horizontally provided with a mesh partition plate (111), and the backflow pipe (13) is connected between the bottom end of the first containing box (11) and the device body (1).
3. The organic waste slurry and impurity removal integrated device according to claim 1, characterized in that, The outer wall of the second containing box (12) is provided with a transparent observation window (120), the transparent observation window (120) is provided with a scale, and the bottom end of the second containing box (12) is provided with a discharge valve (121).
4. The organic waste slurry and impurity removal integrated device according to claim 1, characterized in that, The feeding port (10) and the sliding port (20) are connected through the inclined feeding cylinder (14), the blocking plate (140) is hinged in the feeding cylinder (14) from top to bottom, and the bottom end of the blocking plate (140) is connected through the spring compression rod (141).
5. The organic waste slurry and impurity removal integrated device according to claim 1, characterized in that, The folding shielding assembly (4) comprises a first arc-shaped connecting plate (41) arranged at the bottom end of the pulping and crushing cylinder (2) and located at the rear side of the through port (22), a second arc-shaped connecting plate (42) capable of sliding back and forth along the bottom end of the pulping and crushing cylinder (2), a folding blocking plate (43) arranged between the first arc-shaped connecting plate (41) and the second arc-shaped connecting plate (42) and located at the periphery of the through port (22), a hydraulic rod (44) for connecting the first arc-shaped connecting plate (41) and the second arc-shaped connecting plate (42), and the folding blocking plate (43) is a porous structure.