Efficient automatic spring machine for manufacturing springs

By introducing collision sensors and electric telescopic rods into the automatic spring machine for spring counting, and using micro switches and buzzers to trigger an alarm when the collection box is full, the problems of inaccurate counting and failure to notify in a timely manner when the collection box is full in the automatic spring machine are solved, thus improving production efficiency and safety.

CN223670123UActive Publication Date: 2025-12-16LUOYANG XIANHENG SPRING MASCH CO
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Patent Information

Application Number
CN202423060964.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-12-16
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

The existing automatic spring machine has the problem of not being able to notify in time when the counting and collection box is full, resulting in missed counting and springs falling out.

Method used

A collision sensor and an electric telescopic rod are used in conjunction with a display controller to count springs, and a micro switch and a buzzer are used to trigger an alarm when the collection box is full, ensuring timely emptying.

Benefits of technology

It enables automatic counting of springs and timely alarm for the collection box, reducing manual intervention, improving production efficiency, and preventing spring overflow.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient automatic spring machine for manufacturing springs, which relates to the technical field of mechanical equipment and comprises a spring machine body, the right side surface of the spring machine body is fixedly connected with a fixing plate, the surface of the fixing plate is fixedly connected with a collecting funnel, and the lower surface of the collecting funnel is fixedly connected with a falling channel. A display controller is installed on the surface of the falling channel, a moving frame is arranged below the falling channel, universal wheels are arranged on the lower surface of the moving frame, a handle is fixedly connected to the surface of the moving frame, a storage battery is installed on the lower surface of the moving frame, and a collecting frame is movably connected to the inner surface of the moving frame; through the arrangement of the electric telescopic rod, the rotating plate, the collision sensor and the display controller, the manual counting process is reduced, the purpose of improving the working efficiency is achieved, and through the arrangement of the moving frame, the collecting frame, the microswitch and the buzzer, the purpose of preventing springs in the collecting frame from overflowing is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical equipment technical field, concretely is a kind of manufacturing spring high -efficient automatic spring machine. BACKGROUND

[0002] Automatic spring machine is a kind of machine for manufacturing spring. It can automatically complete the coiling, cutting, bending, welding and other processes of spring, improve production efficiency and product quality. Automatic spring machine is widely used in automobile, household appliance, electronics, medical equipment and other industries, to meet the manufacturing needs of springs of various specifications and shapes. At the same time, with the continuous progress of technology, the function of automatic spring machine is also constantly updated and improved, to provide more efficient and intelligent production scheme for production enterprises.

[0003] The manufacturing spring high -efficient automatic spring machine disclosed in Chinese utility model patent application publication specification CN210208467U, although the utility model can effectively count the number of springs passing through the conveying pipe by the counter and the metal induction sensor probe, facilitate the record of later period, but through the metal sensor probe detects the spring falling, there may be the phenomenon of not sensing, there is the defect of missing record, and the spring falls into the collecting box during processing, when the collecting box is full, if the worker does not find in time, the falling spring will scatter on the ground, there is the defect that the worker cannot be notified in time when the collecting box is full. UTILITY MODEL CONTENT

[0004] (I) technical problem solved

[0005] In view of the deficiencies of prior art, the utility model provides a kind of manufacturing spring high -efficient automatic spring machine, solves the problems raised in the above background art.

[0006] (II) technical scheme

[0007] To achieve the above object, the utility model is realized by the following technical scheme:

[0008] A kind of manufacturing spring high -efficient automatic spring machine, including spring machine main body, the lower surface of the spring machine main body is fixedly connected with support leg, the right side of spring machine main body is fixedly connected with fixed plate, the surface of fixed plate is fixedly connected with collecting hopper, the lower surface of collecting hopper is fixedly connected with drop channel, the surface of drop channel is installed with display controller, the lower of drop channel is provided with mobile frame, the lower surface of mobile frame is provided with universal wheel, the surface of mobile frame is fixedly connected with handle, the lower surface of mobile frame is installed with battery, the inner surface of mobile frame is movably connected with collecting frame.

[0009] Optionally, the fixed plate is arranged below the discharging part of the spring machine body, the inner side of the falling channel is provided with a circular groove, the surface of the circular groove is rotationally connected with a rotating block through a bearing, the inner side of the rotating block is fixedly connected with a rotating plate, the number of the circular groove and the rotating block is two, and they are symmetrically distributed.

[0010] Optionally, the inner side of the lower part of the falling channel is fixedly connected with a support plate, the upper surface of the support plate is provided with an electric telescopic rod, the other end of the electric telescopic rod is rotationally connected with the lower surface of the rotating plate through a rotating shaft, and the upper surface of the rotating plate is provided with a collision sensor.

[0011] Optionally, the display controller is electrically connected with the electric telescopic rod through wires, and the display controller is electrically connected with the collision sensor through wires.

[0012] Optionally, the inner bottom surface of the moving frame is provided with a micro switch, the outer surface of the moving frame is provided with a buzzer, the micro switch is electrically connected with the buzzer through wires, and the battery supplies power for the micro switch and the buzzer.

[0013] Optionally, the inner bottom surface of the moving frame is fixedly connected with a first spring, the other end of the first spring is fixedly connected with the lower surface of the collecting frame, the number of the first spring is four, the inner side of the moving frame is provided with a limiting sliding groove, the side of the collecting frame is fixedly connected with a limiting sliding block, and the surface of the limiting sliding groove is slidingly connected with the limiting sliding block.

[0014] (Three)beneficial effects

[0015] The utility model provides a kind of manufacturing spring high-efficiency automatic spring machine, with following beneficial effects:

[0016] 1. The spring manufacturing high-efficiency automatic spring machine is provided with the effect of counting the number of processed springs through the setting of the electric telescopic rod, the rotating plate, the collision sensor and the display controller.

[0017] 2. The spring manufacturing high-efficiency automatic spring machine is provided with the effect of automatically alarming when the collecting frame is full through the setting of the moving frame, the collecting frame, the microswitch and the buzzer. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0019] Figure 2 It is a structure schematic view of the side view section of the falling channel;

[0020] Figure 3 It is a structure schematic view of the utility model; Figure 2 It is a structure schematic view of the A place in the utility model;

[0021] Figure 4 Figure 1 is a structure schematic view of the utility model from the top view of the rotating plate.

[0022] In the figure: 1, spring machine main body; 2, support leg; 3, fixed plate; 4, collection funnel; 5, falling channel; 6, support plate; 7, electric telescopic rod; 8, round groove; 9, rotating block; 10, rotating plate; 11, collision sensor; 12, display controller; 13, moving frame; 131, handle; 132, storage battery; 14, universal wheel; 15, collection frame; 16, microswitch; 17, first spring; 18, limiting sliding slot; 19, limiting sliding block; 20, buzzer. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0024] Embodiment 1

[0025] Please refer to Figures 1 to 4 The utility model provides technical scheme: a kind of manufacture spring high-efficiency automatic spring machine, including spring machine main body 1, the lower surface of spring machine main body 1 is fixedly connected with support leg 2, the right side surface of spring machine main body 1 is fixedly connected with fixed plate 3, fixed plate 3 is arranged below the discharge of spring machine main body 1, the inner side surface of falling channel 5 is equipped with round groove 8, the surface of round groove 8 is rotatably connected rotating block 9 by bearing, the inner side surface of rotating block 9 is fixedly connected with rotating plate 10, the number of round groove 8 and rotating block 9 is two, and it is symmetrically distributed, the surface of fixed plate 3 is fixedly connected with collection funnel 4, the lower surface of collection funnel 4 is fixedly connected with falling channel 5, the inner side surface of falling channel 5 lower part is fixedly connected with support plate 6, the upper surface of support plate 6 is installed with electric telescopic rod 7, the other end of electric telescopic rod 7 is rotatably connected with the lower surface of rotating plate 10 by rotating shaft, the upper surface of rotating plate 10 is installed with collision sensor 11, the surface of falling channel 5 is installed with display controller 12, display controller 12 is electrically connected with electric telescopic rod 7 by wire, display controller 12 is electrically connected with collision sensor 11 by wire, falling channel 5 below is provided with moving frame 13.

[0026] In order to improve work efficiency, when using, the spring is shaped and then falls into the collecting funnel 4, and then falls into the falling channel 5, the spring falling into the falling channel 5 collides with the collision sensor 11, after the collision sensor 11 is collided, the collision sensor 11 sends an electric signal to the display controller 12 through a wire, after the display controller 12 receives the electric signal sent by the collision sensor 11, the display controller 12 controls the extension end of the electric telescopic rod 7 to extend outward, the extension end of the electric telescopic rod 7 is rotatably connected with the lower surface of the rotating plate 10 through a rotating shaft, the rotating plate 10 is rotated in the circular groove 8 through the rotating blocks 9 on both sides, and then the rotating plate 10 is inclined, and then the spring on the surface of the collision sensor 11 falls to the inclined position, so that the spring falls into the moving frame 13, and the electric telescopic rod 7 is automatically reset after the spring falls; the display controller 12 is provided with a counting device, the number of electric signals sent by the collision sensor 11 to the display controller 12 is displayed on the display screen of the display controller 12, and the number of processed springs can be known by observing the number displayed on the display screen of the display controller 12, so that the number of springs is conveniently counted, subsequent packaging and delivery are facilitated, the process of manual counting is reduced, and the purpose of improving work efficiency is achieved.

[0027] Embodiment 2

[0028] Please refer to Figure 1 and Figure 2 The utility model provides technical scheme: a kind of manufacturing spring high-efficiency automatic spring machine, including spring machine main body 1, the lower surface of spring machine main body 1 is fixedly connected with support leg 2, the right side of spring machine main body 1 is fixedly connected with fixed plate 3, the surface of fixed plate 3 is fixedly connected with collecting funnel 4, the lower surface of collecting funnel 4 is fixedly connected with falling channel 5, the surface of falling channel 5 is installed with display controller 12, falling channel 5 below is provided with moving frame 13, the lower surface of moving frame 13 is provided with universal wheel 14, the surface of moving frame 13 is fixedly connected with handle 131, the lower surface of moving frame 13 is installed with battery 132, the inner surface of moving frame 13 is movably connected with collecting frame 15, the inner bottom of moving frame 13 is installed with microswitch 16, the outer surface of moving frame 13 is installed with buzzer 20, microswitch 16 is electrically connected with buzzer 20 by wire, battery 132 is power supply for microswitch 16 and buzzer 20, the inner bottom of moving frame 13 is fixedly connected with first spring 17, the lower surface of collecting frame 15 is fixedly connected with the other end of first spring 17, the number of first spring 17 is four, the inner side of moving frame 13 is provided with limit sliding slot 18, the side of collecting frame 15 is fixedly connected with limit sliding block 19, the surface of limit sliding slot 18 is slidably connected with limit sliding block 19.

[0029] In order to avoid the spring overflow in the collecting frame 15, the spring falling from the falling channel 5 falls into the collecting frame 15 in the moving frame 13 again, and as the accumulation of the spring in the collecting frame 15, the overall weight increases, so that the collecting frame 15 slides downward in the limiting sliding groove 18 through the limiting sliding blocks 19 on two sides, and presses the first spring 17, until the spring in the collecting frame 15 reaches a certain amount, the bottom surface of the collecting frame 15 contacts the micro switch 16, the micro switch 16 is triggered by the contact, and the micro switch 16 controls the buzzer 20 through the wire, so that the buzzer 20 works, and the buzzer 20 emits a loud buzzing sound when working, at this time, the worker hears the buzzing sound emitted by the buzzer 20, and timely checks the spring in the collecting frame 15, and removes the moving frame 13, and pours out the spring in the collecting frame 15, so that the purpose of avoiding the spring overflow in the collecting frame 15 is achieved.

[0030] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A manufacturing spring high efficient automatic spring machine comprising a spring machine body, characterized in that: The lower surface of the spring machine body is fixedly connected with a supporting leg, the right side surface of the spring machine body is fixedly connected with a fixed plate, the surface of the fixed plate is fixedly connected with a collecting funnel, the lower surface of the collecting funnel is fixedly connected with a falling channel, the surface of the falling channel is installed with a display controller, the lower part of the falling channel is provided with a moving frame, the lower surface of the moving frame is provided with universal wheels, the surface of the moving frame is fixedly connected with a handle, the lower surface of the moving frame is installed with a storage battery, and the inner surface of the moving frame is movably connected with a collecting frame.

2. The high-speed automatic spring manufacturing machine of claim 1, wherein: The fixed plate is arranged below the discharging part of the spring machine body, the inner side surface of the falling channel is provided with circular grooves, the surface of the circular grooves is rotatably connected with rotating blocks through bearings, the inner side surface of the rotating blocks is fixedly connected with rotating plates, the number of the circular grooves and the rotating blocks is two, and they are symmetrically distributed.

3. The high-speed automatic spring machine of claim 1, wherein: The inner side surface of the lower part of the falling channel is fixedly connected with a supporting plate, the upper surface of the supporting plate is installed with an electric telescopic rod, the other end of the electric telescopic rod is rotatably connected with the lower surface of the rotating plate through a rotating shaft, and the upper surface of the rotating plate is installed with a collision sensor.

4. The high-speed automatic spring machine of claim 1, wherein: The display controller is electrically connected with the electric telescopic rod through wires, and the display controller is electrically connected with the collision sensor through wires.

5. The high-speed automatic spring machine of claim 1, wherein: The inner bottom surface of the moving frame is installed with a micro switch, the outer surface of the moving frame is installed with a buzzer, the micro switch is electrically connected with the buzzer through wires, and the storage battery supplies power for the micro switch and the buzzer.

6. The high-speed automatic spring machine of claim 1, wherein: The inner bottom surface of the moving frame is fixedly connected with first springs, the other end of the first springs is fixedly connected with the lower surface of the collecting frame, the number of the first springs is four, the inner side surface of the moving frame is provided with a limiting sliding groove, the side surface of the collecting frame is fixedly connected with a limiting sliding block, and the surface of the limiting sliding groove is slidably connected with the limiting sliding block.

Citation Information

Patent Citations

  • Efficient automatic spring machine for manufacturing springs

    CN210208467U