Automatic deburring device for air conditioner compressor air cylinder body
By designing an automatic deburring device that uses alternating high and low slides for feeding, combined with an automatic robotic arm and sandpaper polishing components, the problem of low deburring efficiency in air conditioning compressor cylinder blocks has been solved, achieving efficient and low-cost burr removal.
Patent Information
- Application Number
- CN202423065660.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The deburring process for existing air conditioning compressor cylinder blocks is inefficient and costly, requiring multiple traditional processing equipment and procedures, resulting in overall low efficiency.
An automatic deburring device including a high slide and a low slide was designed. It combines an automatic robotic arm, a tool power unit and an automatic sandpaper grinding component. By alternately feeding the high slide and the low slide, the device achieves automated deburring and simplifies the operation process.
It improves the deburring efficiency of air conditioner compressor cylinders, reduces manual intervention, lowers costs, and achieves comprehensive and efficient burr removal.
Smart Images
Figure CN223670669U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automobile parts production, in particular to an automatic deburring device of air conditioner compressor cylinder body. BACKGROUND
[0002] The air conditioner compressor cylinder body is complex in structure, is generally integrally formed by die casting at present, and needs to remove the leftover material in the die casting process and the burrs on the product edge after die casting forming, and needs to occupy traditional processing equipment such as machining center, grinding machine and the like for deburring of the product, and needs multiple processes, which is very cumbersome, and the overall efficiency is low, so a full-automatic processing equipment is needed to complete the overall processing of the air conditioner compressor cylinder body. SUMMARY
[0003] The utility model provides an automatic deburring device of air conditioner compressor cylinder body can solve the problem of low efficiency and high cost of deburring of the existing air conditioner compressor cylinder body.
[0004] To achieve the above object, the utility model provides the following technical scheme: an automatic deburring device of air conditioner compressor cylinder body, including the workstation, the upper side of the workstation can be left and right slideable high slide platform and low slide platform are arranged, the high slide platform and low slide platform upper end all are installed with frock table, the upper end of frock table is arrayed with cylinder body positioning frock, the one end side of workstation is installed with deburring assembly, the front side of deburring assembly is installed with automatic mechanical arm, the deburring assembly includes support frame, the upper end of support frame is installed with at least one cutter power part, the cutter power part is clamped with the deburring cutter that protrudes forward, at least one side of support frame is installed with sandpaper automatic polishing assembly, a plurality of air conditioner compressor cylinder bodies can be sent to the range of automatic mechanical arm by setting high slide platform and low slide platform, the automatic mechanical arm is convenient for taking air conditioner compressor cylinder body, and the cutter power part and sandpaper automatic polishing assembly are used for deburring processing to each position of air conditioner compressor cylinder body, high efficiency, and the operator only needs to take the product.
[0005] As preferred, the sandpaper automatic polishing assembly includes an installation arm installed on the side of the support frame and protruding forward, a main guide wheel is installed at the front end of the installation arm, a driving wheel is installed on the support frame below the installation arm, an upper guide wheel is installed on the upper side of the installation arm, and a polishing sandpaper strip is arranged around the outer side of the driving wheel, the upper guide wheel and the main guide wheel, the driving wheel can drive the polishing sandpaper strip to move at high speed and continuously, and the local structure or surface of the air conditioner compressor cylinder body is polished and processed.
[0006] As preferred, the upper end of the mounting arm is vertically mounted with a tension adjusting cylinder, the upper guide wheel is mounted on the upper end extension rod of the tension adjusting cylinder, the height of the upper guide wheel can be controlled by the tension adjusting cylinder to adjust the transmission tension of the polishing sand paper strip, and the extension force of the tension adjusting cylinder can be controlled by air pressure.
[0007] As preferred, a dust cover is mounted on the support frame at the rear side of the mounting arm, the upper end of the dust cover is higher than the upper guide wheel, and the flying metal dust can be conveniently blocked.
[0008] As preferred, the upper side of the workbench is provided with outer guide rails in parallel, the inner side of the outer guide rails is provided with inner guide rails in parallel, the high slide table is arranged on the outer guide rails to slide, the low slide table is arranged on the inner guide rails to slide, the drive component for driving the high slide table and the low slide table to slide is mounted on the upper side of the workbench, and the high slide table and the low slide table can be smoothly moved back.
[0009] As preferred, the drive component is a power trolley arranged on the inner guide rails and the outer guide rails, the power trolley can automatically drive the high slide table and the low slide table to slide, a cylinder or an oil cylinder does not need to be arranged, remote control is achieved, and convenience is achieved.
[0010] As preferred, the cylinder body positioning tool comprises two inner hole support columns arranged in parallel and a side wall support limiting column arranged at the middle of one side of the two inner hole support columns, the upper end of the side wall support limiting column is provided with a side top limiting boss in parallel on one side close to the inner hole support column, and the upper end of the side wall support limiting column is provided with an inner recess limiting boss in the middle on the other side, the inner hole support column and the side wall support limiting column can be three-point positioned, and are positioned in cooperation with a recess in the cylinder body and an inner hole structure.
[0011] Compared with the prior art, the utility model has the advantages that:
[0012] The high slide table and the low slide table are arranged, a large number of air conditioner compressor cylinder bodies can be alternately sent into the range of the automatic mechanical arm, the automatic mechanical arm can conveniently take the air conditioner compressor cylinder body, the tool power part and the sand paper automatic polishing assembly can be used to perform deburring processing on each position of the air conditioner compressor cylinder body, the efficiency is high, and an operator only needs to take the product. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a front view structure diagram of the utility model;
[0014] Figure 2 It is a bottom view structure diagram of the utility model;
[0015] Figure 3 It is a three-dimensional structure diagram of the tooling table of the utility model;
[0016] Figure 4 For Figure 3 enlarged structural view at A.
[0017] Reference signs:
[0018] 1, workbench, 2, low slide, 3, high slide, 4, tooling table, 41, cylinder body positioning tooling, 411, side wall support limit column, 412, inner hole support column, 413, inner groove limit boss, 414, side top limit boss, 5, automatic mechanical arm, 6, deburring assembly, 61, tool power part, 611, deburring tool, 62, upper guide wheel, 63, tension adjusting cylinder, 64, driving wheel, 65, dust cover, 66, polishing sandpaper strip, 67, mounting arm, 68, main guide wheel, 69, support frame, 7, outer guide rail, 8, driving part, 9, inner guide rail. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.
[0020] As Figures 1-4 shown, the utility model discloses to solve the problem of low deburring efficiency and high cost of the existing air conditioner compressor cylinder body, and provides the following technical scheme: an automatic deburring device for air conditioner compressor cylinder body, comprising a workbench 1, the upper side of the workbench 1 is slidably provided with a high slide 3 and a low slide 2, the upper end of the high slide 3 and the low slide 2 is equipped with tooling table 4, the upper end of the tooling table 4 is arrayed with cylinder body positioning tooling 41, one end side of the workbench 1 is equipped with deburring assembly 6, the front side of the deburring assembly 6 is equipped with automatic mechanical arm 5, the deburring assembly 6 includes support frame 69, the upper end of the support frame 69 is equipped with at least one tool power part 61, the tool power part 61 is clamped with the deburring tool 611 that protrudes forward, at least one side of the support frame 69 is equipped with sandpaper automatic polishing assembly, a large number of air conditioner compressor cylinder bodies can be sent to the range of automatic mechanical arm 5 by setting high slide 3 and low slide 2, which facilitates automatic mechanical arm 5 to take air conditioner compressor cylinder bodies and then uses tool power part 61 and sandpaper automatic polishing assembly to deburr each position of air conditioner compressor cylinder body, high efficiency, and operators only need to take the product.
[0021] Specifically, a plurality of air conditioner compressor cylinder bodies can be placed on each tooling table 4, and when the tooling table 4 on the high slide table 3 is placed with the products, it can be moved to the side of the automatic mechanical arm 5, the mechanical hand on the automatic mechanical arm 5 takes the products on the tooling table 4 in turn, moves to the position of the deburring cutter 611 for processing and cutting, removes the flow channel and slag package left by the die casting process on the product, and moves to the sandpaper automatic polishing assembly after removing the unnecessary structure for polishing, polishes and removes the burrs left after the deburring cutter 611 processes, and finally is placed on the original cylinder body positioning tooling 41.
[0022] When the products on the high slide table 3 are processed, they are moved to one end of the workbench 1, and the low slide table 2 is moved to the side of the automatic mechanical arm 5, so that the automatic mechanical arm 5 can continuously process without waiting for the product to be placed.
[0023] In this embodiment, as shown in Figure 1 The sandpaper automatic polishing assembly comprises a mounting arm 67 installed on the side of the support frame 69 and extending forward, a main guide wheel 68 installed at the front end of the mounting arm 67, a driving wheel 64 installed on the support frame 69 below the mounting arm 67, an upper guide wheel 62 installed on the upper side of the mounting arm 67, and a polishing sandpaper strip 66 arranged around the outside of the driving wheel 64, the upper guide wheel 62 and the main guide wheel 68. The driving wheel 64 can drive the polishing sandpaper strip 66 to move at high speed and continuously, polish the local structure or surface of the air conditioner compressor cylinder body, and the polishing sandpaper strip 66 can meet the requirements of local polishing and large-area polishing, which is very flexible.
[0024] In this embodiment, a tension adjusting cylinder 63 is vertically installed at the upper end of the mounting arm 67, and the upper guide wheel 62 is installed on the upper end extension rod of the tension adjusting cylinder 63. The height of the upper guide wheel 62 can be controlled by the tension adjusting cylinder 63 to adjust the transmission tension of the polishing sandpaper strip 66, and the extension force of the tension adjusting cylinder 63 can be controlled by air pressure. The support frame 69 at the rear side of the mounting arm 67 is provided with a dust cover 65, and the upper end of the dust cover 65 is higher than the upper guide wheel 62, which is convenient for blocking the flying metal dust.
[0025] As shown in Figure 2 The upper side of the workbench 1 is provided with an outer guide rail 7, the inner side of the outer guide rail 7 is provided with an inner guide rail 9, the high slide table 3 is arranged on the outer guide rail 7 to slide, the low slide table 2 is arranged on the inner guide rail 9 to slide, and the driving part 8 is installed on the upper side of the workbench 1 to drive the high slide table 3 and the low slide table 2 to slide, so that the high slide table 3 and the low slide table 2 can be smoothly moved back.
[0026] Wherein, in the embodiment, the driving component 8 is a power trolley arranged on the inner guide rail 9 and the outer guide rail 7, the power trolley can automatically drive the high slide platform 3 and the low slide platform 2 to slide, a cylinder or an oil cylinder is not needed to be arranged, and remote control is very convenient.
[0027] As shown in Figures 3-4 The cylinder body positioning tool 41 comprises two inner hole support columns 412 arranged side by side and a side wall support limiting column 411 arranged at the middle of one side of the two inner hole support columns 412, the upper end of the side wall support limiting column 411 is provided with a side top limiting boss 414 close to one side of the inner hole support column 412, and the upper end of the other side of the side wall support limiting column 411 is provided with an inner recess limiting boss 413, the inner hole support column 412 and the side wall support limiting column 411 can be positioned by three points, and cooperate with the recess and the inner hole structure in the cylinder body to be positioned.
[0028] It should be noted that all the directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition and the like between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.
[0029] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can be explicitly or implicitly included at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0030] In the present application, unless otherwise specifically defined and limited, the terms "connection", "fixing" and the like should be understood in a broad sense, for example, "fixing" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through intermediate medium; can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise specifically limited. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific situation.
[0031] In addition, the technical solutions of each embodiment of the present application can be combined with each other, but it must be based on the realization of the ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor is it within the protection scope required by the present application.
Claims
1. An automatic deburring device for an air conditioner compressor cylinder block, characterized by, The application relates to a deburring assembly, which comprises a workbench (1), the upper side of the workbench (1) is provided with a high slide table (3) and a low slide table (2) which can slide left and right, the upper ends of the high slide table (3) and the low slide table (2) are provided with tooling tables (4), the upper ends of the tooling tables (4) are provided with cylinder body positioning toolings (41) in an array, one end side of the workbench (1) is provided with the deburring assembly (6), the front side of the deburring assembly (6) is provided with an automatic mechanical arm (5), the deburring assembly (6) comprises a support frame (69), the upper end of the support frame (69) is provided with at least one cutter power unit (61), the cutter power unit (61) is clamped with a deburring cutter (611) which extends forward, and at least one side of the support frame (69) is provided with a sandpaper automatic polishing assembly.
2. The automatic deburring apparatus of an air conditioner compressor cylinder block according to claim 1, characterized in that: The sandpaper automatic polishing assembly comprises a mounting arm (67) which extends forward and is mounted on the side of the support frame (69), the front end of the mounting arm (67) is provided with a main guide wheel (68), the lower side of the support frame (69) is provided with a driving wheel (64), the upper side of the mounting arm (67) is provided with an upper guide wheel (62), and the outer sides of the driving wheel (64), the upper guide wheel (62) and the main guide wheel (68) are surrounded by polishing sandpaper strips (66).
3. The automatic deburring apparatus of an air conditioner compressor cylinder block according to claim 2, characterized in that: The upper end of the mounting arm (67) is vertically provided with a tension adjusting cylinder (63), and the upper guide wheel (62) is mounted on the upper end extending rod of the tension adjusting cylinder (63).
4. The automatic deburring apparatus of an air conditioner compressor cylinder block according to claim 2, characterized in that: The support frame (69) on the rear side of the mounting arm (67) is provided with a dust cover (65), and the upper end of the dust cover (65) is higher than the upper guide wheel (62).
5. The automatic deburring apparatus of an air conditioner compressor cylinder block according to claim 1, characterized in that: The upper side of the workbench (1) is provided with outer guide rails (7) in parallel, the inner sides of the outer guide rails (7) are provided with inner guide rails (9) in parallel, the high slide table (3) is arranged on the outer guide rails (7) to slide, the low slide table (2) is arranged on the inner guide rails (9) to slide, and the upper side of the workbench (1) is provided with a driving component (8) for driving the high slide table (3) and the low slide table (2) to slide.
6. The automatic deburring apparatus of an air conditioner compressor cylinder block according to claim 5, wherein: The driving component (8) is a power trolley arranged on the inner guide rails (9) and the outer guide rails (7).
7. The automatic deburring apparatus of an air conditioner compressor cylinder block according to claim 1, wherein: The cylinder body positioning tooling (41) comprises two inner hole support columns (412) arranged in parallel and a side wall support limiting column (411) arranged at the middle of one side of the two inner hole support columns (412), the upper end of the side wall support limiting column (411) is provided with a side top limiting boss (414) close to one side of the inner hole support column (412) in parallel, and the upper end of the other side of the side wall support limiting column (411) is provided with an inner recess limiting boss (413) in the middle.