Movable vibrating and forming all-in-one machine
The design of the mobile integrated vibration compaction machine has enabled automated concrete vibration, solving the safety and efficiency problems of traditional manual vibration and improving the compactness and construction quality of concrete.
Patent Information
- Application Number
- CN202423256897.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-29
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-29
AI Technical Summary
Traditional concrete vibration operations rely on manual labor, which poses safety hazards, is inefficient, and makes it difficult to guarantee quality. It may damage the steel structure or cause the concrete to be loose.
Design a mobile vibration compaction and molding integrated machine, which adopts a traveling trolley and a vibration device. The movement of the vibration device is controlled by the traveling trolley, and the height is adjusted by a cylinder assembly to achieve automated vibration and compaction of concrete.
It improves the density of concrete and construction efficiency, reduces safety hazards caused by manual operation, and ensures concrete quality and construction safety.
Smart Images
Figure CN223671476U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of fabricated building, especially a mobile vibrating and forming integrated machine. BACKGROUND
[0002] At present, along with the improvement of construction quality requirement, especially in the concrete processing and forming process in the field of building, the demand for intelligent construction machine is also increasing. The traditional concrete vibrating operation has some shortcomings: it needs to rely on manual compaction operation, which may cause personnel concentration, load concentration and further cause safety accidents. In addition, due to improper human operation, the vibrating rod may damage the structure and position of the reinforcing steel bar, or the concrete may not be compacted enough due to insufficient insertion depth. Sometimes, inaccurate vibrating time control may cause the concrete to not meet the required quality requirements. Therefore, how to design a safe and efficient vibrating machine has become an engineering problem that the industry needs to solve. SUMMARY
[0003] The utility model aims at providing a mobile vibrating and forming integrated machine, which can remove the air bubbles in the concrete by moving the vibrating device to compact the concrete, and change the height of the vibrating device through the cylinder assembly to meet the processing of different types of concrete.
[0004] The utility model achieves the above-mentioned purposes through the following technical solutions:
[0005] A mobile vibrating and forming integrated machine includes a rack, a walking cart, and a vibrating device.
[0006] The rack includes a support frame and a cross brace. The support frame includes an I-shaped frame and a leg; the legs are arrayed at the bottom of the I-shaped frame; the cross brace is fixedly connected with the bottom of the leg. The cross brace is fixedly connected with a first driving device and a trolley detection frame; the first driving device is arrayed on both sides of the cross brace; the trolley detection frame is used to sense the moving position of the mobile vibrating and forming integrated machine.
[0007] The first driving device includes a first driving motor, a first speed reducer, a driving shaft, and a driving wheel. The power output end of the first driving motor is fixedly connected with the input end of the first speed reducer; one end of the driving shaft is fixedly connected with the output end of the first speed reducer, and the other end is fixedly connected with the driving wheel. The first driving device provides power for the driving wheel through the driving shaft to control the overall horizontal movement of the mobile vibrating and forming integrated machine.
[0008] The walking trolley comprises a walking frame and a second driving device.
[0009] The vibrating device comprises a vibrating mechanism and a cylinder assembly.
[0010] The cylinder assembly is fixedly connected with the fixed support of the lifting mechanism through a cylinder fixing beam, and is powered by an air compressor.
[0011] The first and second electric control boxes are fixedly connected to the two sides of the protection cover.
[0012] Compared with the prior art, the mobile vibrating and forming integrated machine has the following advantages:
[0013] 1. The vibrating mechanism and the cylinder assembly of the mobile vibrating and forming integrated machine can quickly and effectively vibrate and compact the concrete, accelerate the pouring of the concrete to remove the internal air bubbles, and thus improve the quality of the concrete.
[0014] 2. The mobile vibrating and forming integrated machine is relatively simple to operate, reduces labor intensity, saves labor cost, can complete a large amount of concrete construction tasks in a short time, and improves work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 Figure 1 is a schematic view of the mobile vibrating and forming integrated machine.
[0016] Figure 2 Figure 2 is another schematic view of the mobile vibrating and forming integrated machine.
[0017] Figure 3 Figure 3 is a schematic view of the mobile vibrating and forming integrated machine.
[0018] Figure 4 Figure four is a schematic diagram of the mobile vibration forming integrated machine of the utility model.
[0019] Figure 5 Figure five is a schematic diagram of the mobile vibration forming integrated machine of the utility model.
[0020] Figure 6 Figure six is a schematic diagram of the mobile vibration forming integrated machine of the utility model. DETAILED DESCRIPTION
[0021] The technical scheme of the utility model is further described below by the accompanying drawings and examples. Figures 1 to 6 The utility model discloses a mobile vibration forming integrated machine.
[0022] The utility model discloses a mobile vibration forming integrated machine. Figure 1 The utility model discloses a mobile vibration forming integrated machine.
[0023] The utility model discloses a mobile vibration forming integrated machine. Figure 1 , Figure 2 , Figure 4 , Figure 6 The utility model discloses a mobile vibration forming integrated machine.
[0024] The utility model discloses a mobile vibration forming integrated machine. Figure 3 , Figure 4 , Figure 5 The utility model discloses a mobile vibration forming integrated machine.
[0025] The utility model discloses a mobile vibration forming integrated machine. Figure 1 , Figure 2 , Figure 3 , Figure 5The walking carriage 2 comprises a walking frame 14 and a second driving device 15. The walking frame 14 comprises a crossbeam 16 and a walking beam 17; the walking beam 17 moves along the guide rail 19 on the frame 1 through the walking wheel 18. The second driving device 15 comprises a second driving motor 20, a second speed reducer 21 and a transmission shaft 22. The second driving device 15 controls the walking wheel 18 of the walking carriage 2 to move along the guide rail 19.
[0026] By comparison Figure 1 , Figure 2 , Figure 3 , Figure 4 The vibrating device 3 comprises a vibrating mechanism 23 and a cylinder assembly 24. The vibrating mechanism 23 comprises a vibrating motor 25 and a vibrating rod 26; the vibrating motor 25 is fixedly connected with the vibrating rod 26. The vibrating mechanism 23 is arrayed on one side of the walking carriage 2 and is fixedly connected with the walking carriage 2 through a fixed base 27. The cylinder assembly 24 comprises a cylinder 28, a cylinder seat 29, a sliding block 30 and a lifting mechanism 31. The cylinder body of the cylinder 28 is fixedly connected with the cylinder seat 29, and the piston rod is fixedly connected with one end of the sliding block 30; the sliding block 30 is connected with the cylinder seat 29 through a moving pair 39; the other end of the sliding block 30 is fixedly connected with a lifting plate 32; the lifting plate 32 is fixedly connected with the vibrating rod 26 through a hoisting chain 33.
[0027] By comparison Figure 1 , Figure 2 , Figure 4 , Figure 5 The cylinder assembly 24 is fixedly connected with the fixed support of the lifting mechanism 31 through a cylinder fixing beam 34, and an air compressor 35 provides power for the cylinder assembly 24; the lifting mechanism 31 adjusts the height of the cylinder assembly 24 through a bolt to vibrate different types of prefabricated concrete members.
[0028] By comparison Figure 5 , Figure 6 The frame 1 is fixedly connected with a protective cover 36 above, and the first electric control box 37 and the second electric control box 38 are fixedly connected on both sides of the protective cover 36. The protective cover 36 provides physical protection, safety protection and environmental protection for the equipment itself, and ensures the integrity, safety and reliability of the protected object. The electric control box is used for controlling and managing electrical equipment, realizing equipment control, automatic control, protection function, monitoring and diagnosis and energy management, so as to improve the operation efficiency, safety and reliability of the equipment.
[0029] By comparison Figure 6 In the operation of the mobile vibrating and forming integrated machine, the specific working conditions are as follows:
[0030] The worker controls the mobile vibrating and forming integrated machine to move to the concrete, starts the vibrating motor 25 through the controller, the multiple vibrating motors 25 drive the vibrating rod 26 to vibrate, and the piston rod of the air cylinder 28 extends to drive the vibrating rod 26 to move downwards through the sliding block 30, and the vibrating rod 26 is inserted into the concrete. In the vibrating process of the vibrating motor 25, the multiple vibrating rods 26 vibrate the concrete to remove the bubbles in the concrete to make the concrete dense, the vibrating rod 26 is retracted after vibrating, and the mobile vibrating and forming integrated machine is operated to the next concrete vibrating position.
[0031] In addition to the technical features described in the specification, they are known to those skilled in the art and technology.
Claims
1. A mobile vibrocompaction all-in-one machine, characterized in that: The machine frame, the walking trolley, the vibrating device, The machine frame comprises a support frame and a cross brace, the support frame comprises an I-shaped frame and a support leg, the support legs are arrayed at the bottom of the I-shaped frame, the cross brace is fixedly connected with the bottom of the support leg, the cross brace is fixedly connected with the first driving device and the trolley detection frame, the first driving device comprises two groups of driving motors which are arrayed at the two sides of the cross brace, and the trolley detection frame is used for sensing the moving position of the mobile vibrating and forming integrated machine. The first driving device comprises a first driving motor, a first speed reducer, a driving shaft and a driving wheel. The power output end of the first driving motor is fixedly connected with the input end of the first speed reducer, one end of the driving shaft is fixedly connected with the output end of the first speed reducer, and the other end of the driving shaft is fixedly connected with the driving wheel, and the first driving device provides power for the driving wheel through the driving shaft to control the whole transverse movement of the mobile vibrating and forming integrated machine.
2. The mobile vibrocompaction all-in-one machine according to claim 1, characterized in that: The walking trolley comprises a walking frame and a second driving device, the walking frame comprises a cross beam and a walking beam, the walking beam moves along the guide rail on the machine frame through walking wheels, and the second driving device comprises a second driving motor, a second speed reducer and a transmission shaft.
3. The mobile vibrocompaction all-in-one machine according to claim 1, characterized in that: The vibrating device comprises a vibrating mechanism and a cylinder assembly, the vibrating mechanism comprises a vibrating motor and a vibrating rod, the vibrating motor is fixedly connected with the vibrating rod, the vibrating mechanism is arrayed at one side of the walking trolley and is fixedly connected with the walking trolley through a fixed base, and the cylinder assembly comprises a cylinder, a cylinder seat, a sliding block and a lifting mechanism.
4. The mobile vibrocompaction all-in-one machine according to claim 3, characterized in that: The cylinder body of the cylinder is fixedly connected with the cylinder seat, the piston rod is fixedly connected with one end of the sliding block, the sliding block is connected with the cylinder seat through a moving pair, the other end of the sliding block is fixedly connected with a lifting plate, and the lifting plate is fixedly connected with the vibrating rod through a lifting chain. The cylinder assembly is fixedly connected with the fixed support of the lifting mechanism through a cylinder fixing beam and is provided with power by an air compressor, the lifting mechanism adjusts the height of the cylinder assembly through bolts to vibrate different types of concrete, The machine frame is fixedly connected with a protection cover above, and the first electric control box and the second electric control box are fixedly connected at the two sides of the protection cover.