Shuttle vehicle and battery replacing station

By installing electrical equipment inside the control box housing on the shuttle, the problem of excessively long cables was solved, the structure was simplified, space occupation was reduced, and space utilization and stacking effect were improved.

CN223672485UActive Publication Date: 2025-12-16AULTON NEW ENERGY AUTOMOBILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423319260.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-16
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The existing shuttle's transmission mechanism and electrical equipment are connected by cables, resulting in excessively long cables that drag at the rear of the vehicle, making the structure complex and taking up a lot of space.

Method used

Electrical equipment is installed inside the electrical control box housing, which is mounted on the support frame near the transmission mechanism. This shortens cable length and integrates cables through the electrical control box housing, simplifying the structure.

Benefits of technology

The problem of excessively long cables was solved, the structure of the shuttle was simplified, the space occupied was reduced, and the space utilization and stacking effect were improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The shuttle vehicle comprises a supporting frame, a transmission mechanism and electrical equipment, the shuttle vehicle further comprises an electric control box shell, the electric control box shell is installed at one end of the supporting frame and is close to the transmission mechanism, the electrical equipment is installed in the electric control box shell, and the electric control box shell is connected with the transmission mechanism. And the electrical equipment is connected with the transmission mechanism through a cable. According to the shuttle vehicle, the electrical equipment is installed at the end, close to the electrical equipment, of the supporting frame through the electric cabinet shell, cables for connecting the electrical equipment and the transmission mechanism are shortened and integrated to the shuttle vehicle, the structure of the shuttle vehicle is simplified, and the problem that the electrical equipment is arranged outside the shuttle vehicle and cannot be used conveniently is solved. Therefore, the problem that the cable between the electrical equipment and the transmission mechanism is too long and is dragged to the tail of the shuttle vehicle is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of shuttle vehicle and battery swap station. BACKGROUND

[0002] Vehicle battery replacement is through the way of replacing battery pack, meet the power supply demand of electric vehicle. In the process of replacing battery pack, shuttle vehicle needs to be used. Shuttle vehicle includes horizontal moving mechanism and battery replacement platform, battery replacement platform is arranged on horizontal moving mechanism, for carrying battery pack, horizontal moving mechanism is used to realize horizontal movement, so that shuttle vehicle can carry battery pack between electric vehicle and battery compartment and complete the disassembly and assembly work of battery pack relative to electric vehicle. Moving mechanism includes transmission mechanism and electrical equipment. The transmission mechanism of existing shuttle vehicle is arranged on shuttle vehicle, electrical equipment is arranged outside shuttle vehicle, and the two are connected by cable, so that when shuttle vehicle moves, a long cable is often dragged at the tail of shuttle vehicle, so that the volume of shuttle vehicle is large, the structure is complex, and the space occupied by shuttle vehicle in moving space is also large, which is very inconvenient to use. SUMMARY

[0003] The utility model solves the technical problem that the tail of the existing shuttle vehicle drags control cable, and provides a kind of shuttle vehicle and battery swap station.

[0004] The utility model solves the above technical problem by the following technical scheme:

[0005] A kind of shuttle vehicle, the shuttle vehicle includes support frame, transmission mechanism and electrical equipment, the shuttle vehicle further includes electric control box shell, the electric control box shell is installed in one end of the support frame and is close to the transmission mechanism setting, the electrical equipment is installed in the electric control box shell, the electrical equipment is connected with the transmission mechanism by cable.

[0006] In the present scheme, transmission mechanism is used to drive the lifting of lifting platform and the movement of tray on lifting platform, electrical equipment is used to control the action of transmission mechanism, electric control box shell is used to install and protect electrical equipment. The shuttle vehicle installs electrical equipment through electric control box shell on the end of support frame close to electrical equipment, shortens the cable between electrical equipment and transmission mechanism, also makes cable integrated to shuttle vehicle, simplifies the structure of shuttle vehicle, solves the problem that electrical equipment is arranged outside shuttle vehicle, thereby causing the cable between electrical equipment and transmission mechanism to be too long and dragged in the tail of shuttle vehicle.

[0007] Preferably, the electric control box shell includes bottom shell and cover plate, the bottom shell has accommodating cavity with upper end opening, the accommodating cavity is used to install the electrical equipment, the cover plate can be detachably connected to the bottom shell and seal the opening.

[0008] In the present scheme, the accommodating cavity is communicated with the outside through the opening, the electrical equipment is installed in the accommodating cavity of the bottom shell, and the bottom shell plays a role of fixing and protecting the electrical equipment. The cover plate is detachably connected to the bottom shell and seals the opening, which is convenient for opening the cover plate to overhaul and maintain the electrical equipment and protects the electrical equipment in the accommodating cavity.

[0009] Preferably, an inner wall of the bottom shell is formed with a step extending along a width direction of the support frame, the step is arranged on a side of the bottom shell close to the transmission mechanism, and the step is used for avoiding the transmission mechanism below.

[0010] In the present scheme, by arranging the step on the bottom shell, the electric control box shell can avoid the transmission mechanism below and be installed on the support frame, and the volume of the electric control box shell can be made smaller, so that the electric control box shell is more closely connected with the support frame, space is further compressed, and the stacking effect is improved.

[0011] Preferably, the bottom shell has a wire hole for the cable to pass through.

[0012] The number of the wire holes is two, and the two wire holes are arranged at two ends of the step, respectively.

[0013] In the present scheme, by arranging the wire hole on the bottom shell, the cable can enter the electric control box shell through the wire hole. When the cable passes through the wire hole, the cable can block the wire hole to prevent dust from entering the electric control box shell. Compared with the open wire, the sealing effect of the electric control box shell can be improved. The two wire holes are arranged at the two ends of the step, respectively, so that the wire can be drawn from the two ends of the step. When the cable enters the bottom shell, the cable can be placed or fixed on the step. The step can well support the cable to prevent the cable from being suspended and stressed, thereby affecting the reliability of the connection between the cable and the electrical equipment.

[0014] Preferably, the lower edge of the wire hole is not lower than the step, so as to draw the wire in the horizontal direction or from a high place to the step.

[0015] Of course, in an optional embodiment, a wire hole is arranged at one end of the step.

[0016] Preferably, the cover plate is in an L-shaped structure extending downward from the top surface of the electric control box shell to the side surface.

[0017] In the present scheme, the cover plate in the L-shaped structure can make the opening on the bottom shell larger, so that most of the accommodating cavity is exposed through the opening, and the cable connection and the electrical equipment installation and maintenance are facilitated. Preferably, the cover plate is in an L-shaped structure extending downward from the top surface of the electric control box shell to the middle of the side surface, so as to make the opening large enough and reserve a certain height of the side wall of the bottom shell to meet the strength requirement of the bottom shell.

[0018] Preferably, the shuttle vehicle further comprises a protective cover, which is arranged adjacent to the electric control box shell and covers the transmission mechanism, and the protective cover is detachably connected to the bottom shell or the support frame.

[0019] In this scheme, the protective cover is used to protect the transmission mechanism, and the protective cover is fixed to the support frame through the bottom shell or directly fixed to the support frame. The protective cover is arranged separately from the electric control box shell to separately protect the transmission mechanism and the electrical equipment, facilitate separate opening and maintenance purposes, and avoid exposing the electrical equipment when maintaining the transmission mechanism or exposing the transmission mechanism when maintaining the electrical equipment.

[0020] Preferably, the upper surface of the protective cover is flush with the upper surface of the electric control box shell.

[0021] In this scheme, the above structure is used to control the overall height of the shuttle vehicle within a reasonable range and make the upper surface of the shuttle vehicle regular.

[0022] Preferably, one end of the electric control box shell is provided with a heat dissipation hole, and the heat dissipation hole is provided with an exhaust fan; the other end of the electric control box shell is provided with a ventilation hole, and the ventilation hole is provided with a filter screen.

[0023] And / or, the side wall of the electric control box shell near the transmission mechanism is provided with an avoiding hole for avoiding the protruding part of the transmission mechanism.

[0024] In this scheme, when the exhaust fan works, the exhaust fan exhausts the internal air of the electric control box shell to the outside through the heat dissipation hole, and the external air enters the electric control box shell through the ventilation hole of the electric control box shell, which accelerates the exchange of internal and external air flow of the electric control box shell, improves the heat dissipation effect of the electrical equipment, improves the working environment of the electrical equipment, and prolongs the service life of the electrical equipment. The filter screen arranged in the ventilation hole can remove dust in the air entering the electric control box shell. The ventilation hole and the heat dissipation hole are arranged at both ends of the electric control box shell, which avoids the existence of dead angle in the electric control box shell and improves the air convection effect.

[0025] The avoiding hole arranged on the electric control box shell can make the electric control box shell closely installed on the transmission mechanism, further compress the installation space, and also reduce the volume occupied by the electric control box shell, and improve the stacking effect.

[0026] Preferably, the support frame comprises a cross beam, and the cross beam is provided with a wire passing hole penetrating in the length direction, and the wire passing hole is arranged close to the electric control box shell and used for the cable to pass through and enter the electric control box shell.

[0027] And / or, the transmission mechanism comprises a gear and a protective cover, the protective cover is covered outside the gear, a wire channel is arranged between the protective cover and the gear, and the wire channel is used for the cable to pass through.

[0028] In the scheme, the cable can pass through the cross beam by arranging a wire passing hole on the cross beam, without winding around the outside of the cross beam, so that the purpose of arranging more cables in the limited space in the support frame is achieved, and the length size of the shuttle vehicle is further compressed.

[0029] The wire channel is arranged between the protective cover and the gear, so that the protective cover can be used for protecting the gear and fixing the cable, the number of wires from other places is reduced, and the space utilization rate is improved.

[0030] A battery swap station comprises the shuttle vehicle.

[0031] On the basis of common sense in the art, the above-mentioned preferred conditions can be combined arbitrarily, that is, the preferred embodiments of the utility model are obtained.

[0032] The positive progress effect of the utility model is that the transmission mechanism is used for driving the lifting of the lifting platform and the movement of the tray on the lifting platform, the electrical equipment is used for controlling the action of the transmission mechanism, and the electric control box shell is used for installing and protecting the electrical equipment. The shuttle vehicle installs the electrical equipment through the electric control box shell at one end of the support frame close to the electrical equipment, shortens the cable between the electrical equipment and the transmission mechanism, integrates the cable to the shuttle vehicle, simplifies the structure of the shuttle vehicle, solves the problem that the electrical equipment is arranged outside the shuttle vehicle, and the cable between the electrical equipment and the transmission mechanism is too long and dragged to the tail of the shuttle vehicle. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 The structure diagram of the shuttle vehicle of a preferred embodiment of the utility model Figure 1 .

[0034] Figure 2 The structure diagram of the shuttle vehicle of a preferred embodiment of the utility model Figure 2 .

[0035] Figure 3 The structure diagram of the shuttle vehicle of a preferred embodiment of the utility model after hiding the cover plate Figure 3 .

[0036] Figure 4 The structure diagram of the shuttle vehicle of a preferred embodiment of the utility model after hiding the cover plate Figure 3 .

[0037] Figure 5 The structure diagram of the shuttle vehicle of a preferred embodiment of the utility model after hiding the electric control box shell and the protective cover Figure 4 .

[0038] Figure 6 For Figure 5 Enlarged view of the middle B part.

[0039] Reference signs:

[0040] Support frame 1

[0041] Cross beam 11

[0042] Wire passing hole 111

[0043] Transmission mechanism 2

[0044] Gear 21

[0045] Protective cover 22

[0046] Electric control box shell 3

[0047] Bottom shell 31

[0048] Accommodation cavity 311

[0049] Step 312

[0050] Wiring hole 313

[0051] Radiating hole 314

[0052] Vent hole 315

[0053] Avoidance hole 316

[0054] Cover plate 32

[0055] Protective cover 4

[0056] Width direction 100

[0057] Length direction 200 DETAILED DESCRIPTION

[0058] The present application will be more fully understood by the following examples and with reference to the accompanying drawings, but the present application is not limited to the examples.

[0059] As Figures 1-6As shown, the embodiment discloses a shuttle vehicle, which comprises a support frame 1, a transmission mechanism 2 and electrical equipment (not shown in the figure), and further comprises an electric control box shell 3 installed at one end of the support frame 1 and close to the transmission mechanism 2, the electrical equipment is installed in the electric control box shell 3, and the electrical equipment is connected with the transmission mechanism 2 through a cable. The transmission mechanism 2 is used to drive the lifting of the lifting platform and the movement of the tray on the lifting platform, the electrical equipment is used to control the action of the transmission mechanism 2, and the electric control box shell 3 is used to install and protect the electrical equipment. The shuttle vehicle installs the electrical equipment through the electric control box shell 3 at one end of the support frame 1 close to the electrical equipment, shortens the cable between the electrical equipment and the transmission mechanism 2, and also integrates the cable on the shuttle vehicle, simplifies the structure of the shuttle vehicle, and solves the problem that the electrical equipment is arranged outside the shuttle vehicle, so that the cable between the electrical equipment and the transmission mechanism 2 is too long and drags at the tail of the shuttle vehicle.

[0060] As shown in the figure, Figures 1-4 The electric control box shell 3 comprises a bottom shell 31 and a cover plate 32, the bottom shell 31 has a containing cavity 311 with an open upper end, the containing cavity 311 is communicated with the outside through the opening, the containing cavity 311 is used to install the electrical equipment, and the cover plate 32 is detachably connected to the bottom shell 31 and seals the opening. The electrical equipment is installed in the containing cavity 311 of the bottom shell 31, and the bottom shell 31 plays a role of fixing and protecting the electrical equipment. The cover plate 32 is detachably connected to the bottom shell 31 and seals the opening, which is convenient for opening the cover plate 32 to overhaul and maintain the electrical equipment, and protects the electrical equipment in the containing cavity 311.

[0061] As shown in the figure, Figure 3 and Figure 4 The inner wall of the bottom shell 31 is formed with a step 312 extending along the width direction 100 of the support frame 1, and the step 312 is arranged at the side of the bottom shell 31 close to the transmission mechanism 2, and the step 312 is used to avoid the transmission mechanism 2 below. By arranging the step 312 on the bottom shell 31, the electric control box shell 3 can be installed on the support frame 1 away from the transmission mechanism 2 below, so that the electric control box shell 3 is more closely connected with the support frame 1, and the volume of the electric control box shell 3 is smaller, further compressing the space and improving the stacking effect.

[0062] As shown in the figure, Figure 3 and Figure 4 The bottom shell 31 has a wire hole 313 for the cable to pass through. By arranging the wire hole 313 on the bottom shell 31, the cable can pass through the wire hole 313 into the electric control box shell 3. When the cable passes through the wire hole 313, the cable can block the wire hole 313 to prevent dust from entering the electric control box shell 3, and compared with the open wire, the sealing effect of the electric control box shell 3 can be improved.

[0063] As shown in the figure, Figure 4As shown, in the embodiment, the number of the wire holes 313 is two, and the two wire holes 313 are respectively arranged at the two ends of the step 312 along the length direction of the step 312, so as to facilitate the wire arrangement from the two ends of the step 312. When the cable enters the bottom shell 31, the cable can also be placed or fixed on the step 312, and the step 312 can well support the cable to prevent the cable from being suspended and stressed, thereby affecting the reliability of the connection between the cable and the electrical equipment. Preferably, the lower edge of the wire hole 313 is not lower than the step 312, so as to facilitate the wire arrangement in the horizontal direction or the wire arrangement from the high place to the step 312.

[0064] Of course, in an alternative embodiment, a wire hole is arranged at one end of the step or a wire hole is arranged on the side surface of the step.

[0065] As shown, Figures 2-4 the cover plate 32 is in an L-shaped structure extending downward from the top surface of the electric control box shell 3 to the side surface, so that the opening on the bottom shell 31 can be made larger, so that most of the accommodation cavity 311 is exposed through the opening, facilitating the connection of the cable and the installation and maintenance of the electrical equipment. Preferably, the cover plate 32 is in an L-shaped structure extending downward from the top surface of the electric control box shell 3 to the middle of the side surface, so as to balance the opening being large enough and the side wall of the bottom shell 31 retaining a certain height to balance the strength requirement of the bottom shell 31.

[0066] As shown, Figures 1-6 in the embodiment, the shuttle vehicle further comprises a protective cover 4, the protective cover 4 is arranged adjacent to the electric control box shell 3 and covers the transmission mechanism 2, and the protective cover 4 is detachably connected to the bottom shell 31. The protective cover 4 is used for protecting the transmission mechanism 2, and the protective cover 4 is fixed on the support frame 1 through the bottom shell 31. The protective cover 4 is arranged separately from the electric control box shell 3 to separately protect the transmission mechanism and the electrical equipment, facilitate the separate opening and maintenance purposes, and avoid the exposure of the electrical equipment when the transmission mechanism 2 is maintained, or the exposure of the transmission mechanism 2 when the electrical equipment is maintained.

[0067] In an alternative embodiment, the protective cover is detachably connected to the support frame.

[0068] In the embodiment, the upper surface of the protective cover 4 is flush with the upper surface of the electric control box shell 3, so as to control the overall height of the shuttle vehicle within a reasonable range, and also make the upper surface of the shuttle vehicle regular.

[0069] As shown, Figure 3 and Figure 4As shown, one end of the electric control box shell 3 is provided with a heat dissipation hole 314, and the heat dissipation hole 314 is provided with an exhaust fan (not shown in the figure). The other end of the electric control box shell 3 is provided with a ventilation hole 315, and the ventilation hole 315 is provided with a filter screen (not shown in the figure). When the exhaust fan is working, the exhaust fan exhausts the air in the electric control box shell 3 to the outside through the heat dissipation hole 314, and the external air enters the electric control box shell 3 through the ventilation hole 315 of the electric control box shell 3. The air flow in the electric control box shell 3 is exchanged with the external air flow, the heat dissipation effect of the electrical equipment is improved, the working environment of the electrical equipment is improved, and the service life of the electrical equipment is prolonged. The filter screen is arranged on the ventilation hole 315, which can remove the dust in the air entering the electric control box shell 3, so as to prevent the dust from affecting the electrical equipment. The ventilation hole 315 and the heat dissipation hole 314 are arranged at the two ends of the electric control box shell 3, so as to avoid the existence of dead angle in the electric control box shell 3, and improve the air convection effect.

[0070] In the embodiment, the heat dissipation hole 314 and the ventilation hole 315 are arranged on the bottom shell 31. Of course, in alternative embodiments, the heat dissipation hole and the ventilation hole can be arranged at any position of the electric control box shell.

[0071] As shown in Figure 4 , the electric control box shell 3 is arranged on the side wall close to the transmission mechanism 2. The avoiding hole 316 is arranged on the side wall close to the transmission mechanism 2, and the avoiding hole 316 is used to avoid the protruding part of the transmission mechanism 2, so that the electric control box shell 3 is tightly arranged on the transmission mechanism 2, further compresses the installation space, reduces the volume occupied by the electric control box shell 3, and improves the stacking effect.

[0072] As shown in Figure 5 and Figure 6 , the support frame 1 includes a cross beam 11 and a longitudinal beam, and the cross beam 11 is connected to the longitudinal beam to form a frame. The cross beam 11 is provided with a wire passing hole 111 penetrating in the length direction 200, and the wire passing hole 111 is arranged close to the electric control box shell 3. The wire passing hole 111 is used for the cable to pass through and enter the electric control box shell 3. By arranging the wire passing hole 111 on the cross beam 11, the cable can pass through the cross beam 11 and be arranged without winding around the outside of the cross beam 11, so that more cables can be arranged in the limited space in the support frame 1, and the length of the shuttle vehicle is further compressed.

[0073] As shown in Figure 5 and Figure 6 , the transmission mechanism 2 includes a gear 21 and a protective cover 22, and the protective cover 22 covers the outside of the gear 21. A wire passing channel is arranged between the protective cover 22 and the gear 21, and the wire passing channel is used for the cable to pass through. By arranging the wire passing channel between the protective cover 22 and the gear 21, the protective cover 22 can be used not only to protect the gear 21, but also to fix the cable, so that the number of wires from other places is reduced, and the space utilization rate is improved.

[0074] The embodiment also discloses a battery swap station, which includes the shuttle vehicle as described above.

[0075] In the description herein, it needs to be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0076] Although the specific embodiments of the utility model are described above, those skilled in the art should understand that this is only an example, the protection scope of the utility model is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of the utility model, but these changes and modifications all fall within the protection scope of the utility model.

Claims

1. A shuttle car, the shuttle car comprising a support frame, a transmission mechanism, and electrical equipment, characterized in that, The shuttle also includes an electrical control box housing, which is installed at one end of the support frame and close to the transmission mechanism. The electrical equipment is installed inside the electrical control box housing and is connected to the transmission mechanism via cables.

2. The shuttle as described in claim 1, characterized in that, The electrical control box housing includes a bottom shell and a cover plate. The bottom shell has a receiving cavity with an opening at the top for installing the electrical equipment. The cover plate is detachably connected to the bottom shell and seals the opening.

3. The shuttle vehicle as described in claim 2, characterized in that, The inner wall of the bottom shell is formed with a step extending along the width direction of the support frame. The step is located on the side of the bottom shell near the transmission mechanism and is used to avoid the transmission mechanism below.

4. The shuttle vehicle as described in claim 3, characterized in that, The bottom shell has a wiring hole for the cable to pass through; The number of wiring holes is two, and the two wiring holes are respectively set at both ends of the step.

5. The shuttle as described in claim 2, characterized in that, The cover plate has an L-shaped structure that extends downward from the top surface of the electrical control box housing to the side surface.

6. The shuttle as described in claim 2, characterized in that, The shuttle also includes a protective cover, which is disposed adjacent to the electrical control box housing and covers the upper part of the transmission mechanism. The protective cover is detachably connected to the bottom shell or the support frame.

7. The shuttle as described in claim 6, characterized in that, The upper surface of the protective cover is flush with the upper surface of the electrical control box housing.

8. The shuttle as described in claim 1, characterized in that, One end of the electrical control box housing has a heat dissipation hole, on which an exhaust fan is installed; the other end of the electrical control box housing has a ventilation hole, on which a filter screen is installed. And / or, the electrical control box housing is provided with a clearance hole on the side wall near the transmission mechanism, the clearance hole being used to avoid the protruding part of the transmission mechanism.

9. The shuttle as described in claim 1, characterized in that, The support frame includes a crossbeam, on which a through-hole is provided along the length direction. The through-hole is located close to the electrical control box housing and is used for cables to pass through and enter the electrical control box housing. And / or, the transmission mechanism includes a gear and a protective cover, the protective cover being disposed outside the gear, and a wiring channel being provided between the protective cover and the gear for cables to pass through.

10. A battery swapping station, characterized in that, The battery swapping station includes a shuttle as described in any one of claims 1-9.