Multifunctional guide belt wheel structure for automatic packing machine
By adopting ceramic wheels and a height-adjustable support structure on the automatic packing machine, combined with a cutting device, the problem of easy wear of the guide wheel is solved, improving the production stability and working efficiency of the packing machine and reducing maintenance costs.
Patent Information
- Application Number
- CN202520074306.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-14
AI Technical Summary
In existing technologies, the guide rollers of automatic packaging machines are prone to wear, leading to frequent failures, which affects packaging output and quality, increases maintenance costs for electromechanical workers, increases the labor intensity and maintenance costs of packaging machines, and results in a significant waste of packaging strapping.
A ceramic wheel is used as the guide wheel body, and a height-adjustable support structure is achieved through a locking mechanism. Combined with the cutting device, the guiding and cutting efficiency is optimized.
It reduced the failure rate of the guide rollers, increased the output of the strapping machine, reduced the wear and tear of the strapping, lowered maintenance costs, and improved production stability and work efficiency.
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Figure CN223672960U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to packing mechanical equipment technical field, concretely relates to a multifunctional guide pulley structure for automatic packing machine. BACKGROUND
[0002] At present, the traditional elasticized finished yarn packaging is packed by artificial, and the manual packing is adopted, the output is low, the labor is much, and the labor intensity of the staff is big, in order to improve the production capacity, reduce the labor cost and alleviate the labor intensity of the staff, the automatic packaging assembly line is changed in production, but the guide pulley of the automatic packaging assembly line packing machine is made of nylon or iron material, leading to easy wear, frequent failure, often stopping the assembly line to repair, not only the packaging output and quality are affected, the maintenance labor intensity and maintenance cost of the electromechanical worker are increased, and the packing belt is wasted more. SUMMARY
[0003] In order to solve the technical problem of the prior art, the purpose of the present application is to provide a multifunctional guide pulley structure for automatic packing machine, which can solve the problem of easy wear of the guide pulley of the packing machine, reduce the failure rate of the guide pulley, increase the output of the packing machine, improve the production stability, reduce the labor intensity of the electromechanical worker, reduce the damage of the packing belt, reduce the maintenance cost, and achieve the effect of energy saving and consumption reduction.
[0004] To solve the above-mentioned technical problems, the present application adopts the following technical solutions:
[0005] A multifunctional guide pulley structure for automatic packing machine, comprising a bracket, a guide pulley body provided on the bracket, the bracket comprising a T-shaped base, a lifting frame sleeved on the T-shaped base, a locking mechanism provided between the T-shaped base and the lifting frame, the relative position of the T-shaped base and the lifting frame being adjusted and fixed by the locking mechanism, the guide pulley body being provided on the lifting frame, the guide pulley body being a ceramic wheel, and the height of the ceramic wheel being adjusted by the locking mechanism.
[0006] Preferably, the T-shaped base is provided with two bolt holes at the bottom, the T-shaped base is vertically formed with a guide rail of square section, the lifting frame comprises a sleeve rod movably sleeved on the guide rail and a U-shaped wheel seat provided on one side of the sleeve rod, and the guide pulley body is provided in the U-shaped wheel seat.
[0007] Preferably, the locking mechanism comprises a locking hole provided on one side of the sleeve rod and a locking screw provided on the locking hole, the outer side of the locking hole is provided with an outwardly protruding annular boss, and the depth of the locking hole is lengthened by the annular boss.
[0008] Preferably, the top of the bracket is also provided with a cutting device.
[0009] Preferably, the cutting device comprises a cutter seat provided on the lifting frame and a cutter blade provided on the cutter seat.
[0010] Preferably, the cutter seat is provided with a side-opened limiting groove, the cutting edge of the cutter blade is located in the limiting groove, and the cutting edge of the cutter blade is arranged obliquely relative to the side edge of the limiting groove.
[0011] Preferably, the upper end surface of the limiting groove is an inclined surface, the cutter blade is mounted on one side of the upper end surface of the limiting groove, the lifting frame is fixed with the cutter seat by bolts, and the cutter blade is fixed with the cutter seat by a pin.
[0012] Preferably, the belt guide wheel body adopts an H-shaped structure.
[0013] Compared with the prior art, the utility model has the beneficial effects that:
[0014] Through the combination of the T-shaped base, the lifting frame and the locking mechanism, the bracket realizes the height-adjustable purpose, the height of the belt guide wheel body is freely adjusted, so that the processing requirements of different sizes of packages are met. The belt guide wheel body adopts a ceramic wheel, through the wear-resistant and low-friction characteristics of the ceramic wheel, not only wear-resistant and durable, but also can effectively reduce the friction, ensure the smooth and efficient packaging process, significantly reduce the loss between the packaging belt and the bracket, the overall reconstruction structure is simple, the cost is very low, and the maintenance, repair and replacement are very convenient. Through the reconstruction of the belt guide wheel of the automatic packaging assembly line packaging machine, the failure rate is greatly reduced, the packaging capacity is increased, and the practicality is strong. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a combined structure schematic view without a cutting device in the utility model;
[0016] Figure 2 It is a combined structure schematic view with a cutting device in the utility model;
[0017] Figure 3 It is an overall exploded view of the utility model;
[0018] In the drawing: 1, T-shaped base; 11, guide rail; 12, bolt hole; 2, bracket; 3, locking mechanism; 31, locking screw; 32, locking hole; 33, circular convex table; 4, lifting frame; 41, sleeve rod; 42, U-shaped wheel seat; 5, belt guide wheel body; 6, cutting device; 61, limiting groove; 62, cutter blade; 63, cutter seat. DETAILED DESCRIPTION
[0019] Hereinafter, the present application will be further described in conjunction with the drawings and specific embodiments, it should be noted that the following described embodiments or technical features can be combined arbitrarily to form new embodiments without conflict.
[0020] In the description of the present application, it should be understood that the terms "upper", "lower", "left", "right" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0021] The terms "first", "second", and the like in the present application are used to distinguish similar objects, and are not used to describe a particular order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are usually a class, and do not limit the number of objects, for example, the first object can be one or more. In addition, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / ", generally indicates that the front and rear associated objects are in a "or" relationship.
[0022] Embodiment 1:
[0023] As shown in Figure 1 A multifunctional guide belt wheel structure for an automatic packing machine, comprising a support 2, a guide belt wheel body 5 provided on the support 2, the support 2 comprising a T-shaped base 1, a lifting frame 4 sleeved on the T-shaped base 1, a locking mechanism 3 provided between the T-shaped base 1 and the lifting frame 4, the relative position of the T-shaped base 1 and the lifting frame 4 being adjusted and fixed by the locking mechanism 3, the guide belt wheel body 5 being provided on the lifting frame 4, the guide belt wheel body 5 being a ceramic wheel, the height of the ceramic wheel being adjusted by the locking mechanism 3.
[0024] In actual use, the carrier wheel body 5 is installed on the full / semi-automatic packaging line packer through the T-shaped base 1, and the height of the carrier wheel body 5 relative to the T-shaped base 1 can be adjusted through the lifting frame 4. When the carrier wheel body 5 is adjusted to the required height, the lifting frame 4 is fastened through the locking mechanism 3, so that the lifting frame 4 and the T-shaped base 1 are relatively locked and fixed. Through the combination of the T-shaped base 1, the lifting frame 4 and the locking mechanism 3, the support 2 achieves the purpose of height adjustment, and the height of the carrier wheel body 5 is freely adjusted, thereby meeting the processing needs of different sizes of packages. The carrier wheel body 5 adopts a ceramic wheel, which has wear-resistant and low-friction characteristics. The ceramic wheel not only has wear resistance and durability, but also effectively reduces friction, ensures smooth and efficient packaging process, and significantly reduces the wear and tear between the packaging belt and the support 2. The overall improved structure is simple and has low cost, and maintenance, repair and replacement are very convenient. Through the improvement of the carrier wheel of the automatic packaging line packer, the failure rate is greatly reduced, the packaging capacity is increased, and the practicality is strong.
[0025] Further improvement is that the T-shaped base 1 is provided with two bolt holes 12 at the bottom, and a square-section guide rail 11 is vertically formed on the T-shaped base 1. The lifting frame 4 includes a sleeve rod 41 movably sleeved on the guide rail 11 and a U-shaped wheel seat 42 arranged on one side of the sleeve rod 41. The carrier wheel body 5 is arranged in the U-shaped wheel seat 42.
[0026] The T-shaped base 1 serves as the bearing base of the entire assembly and is disassembled and assembled through the bolt holes 12, which is convenient and has high flexibility. After installation, the stability is good. The vertical square guide rail 11 is arranged on the T-shaped base 1 to define the movement track of the lifting frame 4, so that the lifting frame 4 has stronger bearing capacity after being locked and higher height adjustment accuracy, and the structure is simple and universal. Meanwhile, the part of the lifting frame 4 connected with the guide rail 11 is the sleeve rod 41, which is a sleeve structure and can freely slide on the guide rail 11. The sleeve rod 41 and the guide rail 11 adopt square surface contact and move up and down, which has better stability during height adjustment and does not have the phenomenon of relative rotation, so that the height setting is more relaxed, thereby better meeting the packaging needs of different sizes of articles. The sleeve rod 41 is formed with the U-shaped wheel seat 42 on one side, and the carrier wheel body 5 is installed in the U-shaped wheel seat 42 through a rotating shaft. The rotating shaft and the U-shaped wheel seat 42 are fixed at the shaft end by a spring ring, which is convenient for quick disassembly, assembly and maintenance.
[0027] Further improvement is that the carrier wheel body 5 adopts an H-shaped structure.
[0028] The carrier wheel body 5 adopts an H-shaped structure and is higher than the edge of the original factory nylon plastic I-shaped wheel, which can effectively prevent the packaging belt from running to the edge and wearing the support 2. The existence of the H-shaped ceramic wheel effectively avoids the damage caused by the direct friction between the packaging belt and the metal parts, and greatly improves the durability and work efficiency of the overall device.
[0029] Embodiment 2:
[0030] Further improvement based on any of the solutions in Embodiment 1 is that, as shown in Figure 2 and Figure 3 The top of the support 2 is also provided with a cutting device 6; the cutting device 6 includes a cutter seat 63 provided on the lifting frame 4 and a cutter blade 62 provided on the cutter seat 63.
[0031] Through the combination of the cutting device 6, the guiding and cutting efficiency of the packaging belt are optimized, and the functions of height adjustment and accurate cutting are realized. The cutting device 6 is composed of the cutter seat 63 and the cutter blade 62, the cutter blade 62 is installed on the cutter seat 63 through a captive screw, and when the packaging belt needs to be cut, it only needs to be moved to the cutting edge of the cutter blade 62 to achieve quick cutting, and the operation is more convenient.
[0032] Further improvement is that the cutter seat 63 is provided with a one-side opening limiting groove 61, the cutting edge of the cutter blade 62 is located in the limiting groove 61, and the cutting edge of the cutter blade 62 is obliquely arranged with the side edge of the limiting groove 61.
[0033] The one-side opening limiting groove 61 can make the cutting edge of the cutter blade 62 not exposed after installation, so that the safety is higher, the cutting edge of the cutter blade 62 is obliquely arranged with the upper or lower side edge of the limiting groove 61, and the installation surface of the cutter blade 62 is obliquely arranged at an angle of about 13°, so that the cutter blade 62 is tightly fitted, when cutting, the packaging belt only needs to be moved inward along the opening end of the V-shaped clamping groove, so that the cutter blade 62 can be cut, ensuring the stability during cutting, and the operation is more convenient.
[0034] Further improvement is that the upper end surface of the limiting groove 61 is an inclined surface, the cutter blade 62 is installed on one side of the upper end surface of the limiting groove 61, the lifting frame 4 and the cutter seat 63 are fixed by bolts, and the cutter blade 62 and the cutter seat 63 are fixed by pins.
[0035] The lifting frame 4 and the cutter seat 63 are fixed by bolts, and the cutter blade 62 and the cutter seat 63 are fixed by pins, so that the cutter seat 63 and the cutter blade 62 are more convenient to disassemble and assemble, the structure is simple, the replacement cost is low, and the adaptability is high. The design of the cutting device 6 considers the guiding and accuracy during cutting, the upper end surface of the limiting groove 61 is designed as an inclined surface, the cutter blade 62 is installed on one side of the upper end surface of the limiting groove 61, the inclined surface of the cutter blade 62 is consistent with the design of the inclined groove, and the cutting line is straight and accurate.
[0036] Further, the locking mechanism 3 comprises a locking hole 32 arranged on one side of the sleeve rod 41, and a locking screw 31 arranged on the locking hole 32. The outer side of the locking hole 32 is provided with an outwardly protruding annular boss 33, and the depth of the locking hole 32 is lengthened by the annular boss 33.
[0037] In the process of relative locking of the T-shaped base 1 and the lifting frame 4 by the locking mechanism 3, when the working height needs to be changed, the operator only needs to loosen the locking screw 31, manually move the lifting frame 4 to the upper limit or the lower limit, and then tighten the locking screw 31, so as to complete the quick positioning. The whole height adjustment operation is simple. Since the thickness of the sleeve rod 41 itself is not large, in order to avoid the phenomenon of insufficient thread turns and slipping of the locking screw 31 when it is used for locking after being installed into the locking hole 32, the side wall of the sleeve rod 41 with the locking hole 32 is thickened by the annular boss 33, so that the end of the locking screw 31 can bear greater pressure when it is used for locking the side wall of the guide rail 11, and the stability after locking is better.
[0038] The above-mentioned embodiments are only the preferred embodiments of the present application, and cannot be used to limit the scope of protection of the present application. Any non-essential changes and replacements made by those skilled in the art on the basis of the present application shall fall within the scope of protection of the present application.
Claims
1. A multifunctional guide roller structure for an automatic packing machine, comprising a support (2) and a guide roller body (5) provided on the support (2), characterized in that: The support (2) comprises a T-shaped base (1), a lifting frame (4) sleeved on the T-shaped base (1), a locking mechanism (3) arranged between the T-shaped base (1) and the lifting frame (4), the relative position of the T-shaped base (1) and the lifting frame (4) is adjusted and fixed by the locking mechanism (3), the guide belt wheel body (5) is arranged on the lifting frame (4), the guide belt wheel body (5) adopts a ceramic wheel, and the height of the ceramic wheel is adjusted by the locking mechanism (3).
2. A multi-functional carrier wheel structure for an automatic packing machine according to claim 1, characterized in that: The T-shaped base (1) is provided with two bolt holes (12) at the bottom, and a guide rail (11) with a square section is vertically formed upward on the T-shaped base (1), the lifting frame (4) comprises a sleeve rod (41) movably sleeved on the guide rail (11), and a U-shaped wheel seat (42) is arranged on one side of the sleeve rod (41), and the guide belt wheel body (5) is arranged in the U-shaped wheel seat (42).
3. A multi-functional carrier wheel structure for an automatic packing machine according to claim 2, characterized in that: The locking mechanism (3) comprises a locking hole (32) arranged on one side of the sleeve rod (41) and a locking screw (31) arranged on the locking hole (32), an outer side of the locking hole (32) is provided with an outwardly protruding annular boss (33), and the depth of the locking hole (32) is lengthened by the annular boss (33).
4. The multi-functional guide pulley structure for an automatic packing machine according to any one of claims 1 to 3, characterized in that: The top of the support (2) is further provided with a cutting device (6).
5. The multi-functional carrier wheel structure for an automatic packing machine according to claim 4, characterized in that: The cutting device (6) comprises a cutter seat (63) arranged on the lifting frame (4) and a cutter blade (62) arranged on the cutter seat (63).
6. A multi-functional carrier wheel structure for an automatic packing machine according to claim 5, characterized in that: The cutter seat (63) is provided with a one-side-opened limiting groove (61), the cutting edge of the cutter blade (62) is located in the limiting groove (61), and the cutting edge of the cutter blade (62) is arranged in an inclined manner with the side edge of the limiting groove (61).
7. A multi-functional carrier wheel structure for an automatic packing machine according to claim 6, characterized in that: The upper end surface of the limiting groove (61) is an inclined surface, the cutter blade (62) is mounted on one side of the upper end surface of the limiting groove (61), the lifting frame (4) and the cutter seat (63) are fixed by bolts, and the cutter blade (62) and the cutter seat (63) are fixed by a pin.
8. A multi-functional carrier wheel structure for an automatic packing machine according to claim 1, characterized in that: The guide belt wheel body (5) adopts an H-shaped structure.