Iron tower foundation construction positioning fine adjustment mold

By designing a precision-adjusting mold for tower foundation construction positioning, the problems of accuracy and efficiency in the construction of new modular angle steel tower foundations were solved, achieving efficient and high-quality construction results.

CN223675869UActive Publication Date: 2025-12-16CHINA RAILWAY ELECTRIFICATION BUREAU GRP5TH ENG +1
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Patent Information

Application Number
CN202423109423.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-16
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Traditional construction methods cannot meet the high precision and high efficiency requirements of the construction of new modular angle steel tower foundations, resulting in complex construction and difficulty in ensuring accuracy.

Method used

A precision-adjusting mold for tower foundation construction is used. A frame structure is formed by combining positioning flange plates, main positioning angle steel, diagonal bracing positioning angle steel, and height positioning angle steel to fix the position of the anchor bolts and ensure that they do not shift during concrete pouring.

Benefits of technology

It significantly improved the accuracy and efficiency of foundation column base opening, shortened construction time, increased the pass rate, and saved manpower, material resources, and economic costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an iron tower foundation construction positioning fine adjustment mold, which belongs to the technical field of molds for building pouring, and comprises a plurality of positioning units, each positioning unit comprises a positioning flange plate connected to a foundation bolt at the upper end of a foundation column; the main body positioning angle steel is respectively connected between the positioning flange plates; the two ends of the inclined strut positioning angle steel are connected to the two opposite main body positioning angle steel respectively; every two adjacent positioning units share one piece of main body positioning angle steel, and any two foundation columns within the coverage range of the iron tower foundation construction positioning fine adjustment mold are connected through the multiple positioning units; the foundation bolts in the iron tower foundation are firmly fastened by arranging the multiple positioning units, the accuracy of the foundation column root distance size can be effectively improved, the foundation column root distances reach the standard at the same time, and the project progress and quality are ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of mould for building pouring, more specifically, especially relates to a tower foundation construction positioning fine adjustment mould. BACKGROUND

[0002] In the high-speed railway mobile communication system, the infrastructure required for installing the antenna feeder system mainly includes communication towers and holding poles; among them, the holding pole can only rely on the terrain and objects to effectively realize wireless regional coverage, which has certain limitations, so the communication tower is often regarded as an ideal infrastructure for long-distance wireless regional coverage of high-speed railways.

[0003] The communication tower project is an important part of the digital mobile communication system. In the traditional communication tower foundation construction, the longitudinal and transverse positions are usually positioned manually by using a tape measure or a steel tape measure, and the theodolite measurement is assisted to adjust and measure the foundation units one by one, so as to ensure that the horizontal and root opening distance error of each foundation unit is not greater than ±5mm.

[0004] However, some projects have begun to use new unit combined angle steel towers. The foundation construction method of the new unit combined angle steel tower is different from that of the traditional four-column steel pipe tower or the single-pipe iron tower. The process and precision requirements for foundation construction are extremely high. The foundation engineering of the new unit combined angle steel tower has the characteristics of scattered sites, small single area, large number of unit foundations, and high coupling degree between data. The horizontality of the tower after assembly cannot be adjusted later, and the root opening and horizontal construction need to be done well during the foundation construction, and it needs to be qualified at one time. When the traditional construction method is applied to the foundation construction of the new unit combined angle steel tower, the operation complexity increases dramatically, and the construction efficiency and construction precision are difficult to guarantee. It has been unable to adapt to the foundation construction work of the new unit combined angle steel tower. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the technical problems of low construction efficiency and difficult to meet the root opening precision and levelness of the tower foundation when constructing the new unit combined angle steel tower in the prior art, and provides a tower foundation construction positioning fine adjustment mould.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] A tower foundation construction positioning fine adjustment mould is arranged on the upper end of the foundation column of the tower foundation, and the tower foundation construction positioning fine adjustment mould comprises: a plurality of positioning units connected in series, any positioning unit comprises:

[0008] A positioning flange plate, four positioning flange plates are arranged in a rectangular shape, the positioning flange plates are respectively corresponding to the positions of the foundation column, and are connected to the foundation bolts on the upper end of the foundation column;

[0009] The main positioning angle steel is connected between the positioning flange plates, and is used for keeping the distance between the positioning flange plates.

[0010] The diagonal bracing positioning angle steel is connected to the opposite main positioning angle steel, and is used for supporting between the main positioning angle steels.

[0011] The positioning units are located in the same plane, and the main positioning angle steel is shared between the adjacent two positioning units.

[0012] Further, the positioning flange plate is provided with:

[0013] The first mounting hole is matched with the anchor bolt in position and quantity, and the anchor bolt is connected in the first mounting hole.

[0014] The second mounting hole is located between the first mounting holes, and is used for mounting the main positioning angle steel.

[0015] Further, the main positioning angle steel is provided with:

[0016] The third mounting hole is matched with the second mounting hole in position, and the bolt is arranged in the third mounting hole and the second mounting hole, so that the main positioning angle steel is detachably connected to the positioning flange plate.

[0017] The fourth mounting hole is located between the third mounting holes, and is used for mounting the diagonal bracing positioning angle steel.

[0018] Further, the diagonal bracing positioning angle steel is provided with the fifth mounting hole, the fifth mounting hole is matched with the fourth mounting hole in position, and the bolt is arranged in the fifth mounting hole and the fourth mounting hole, so that the diagonal bracing positioning angle steel is detachably connected to the main positioning angle steel.

[0019] Further, the positioning unit further comprises: the height positioning angle steel, the end of the height positioning angle steel is provided with the sixth mounting hole, the sixth mounting hole is matched with the fourth mounting hole in position, and the bolt is arranged in the sixth mounting hole and the fourth mounting hole, so that the height positioning angle steel is vertically connected below the main positioning angle steel; the height positioning angle steel is used for positioning the height of the anchor bolt.

[0020] Further, the adjacent main body positioning angle steels are perpendicular to each other, so that the positioning units form a rectangular frame structure.

[0021] The iron tower foundation construction positioning fine adjustment mold has the advantages that the iron tower foundation construction positioning fine adjustment mold provided by the application tightly fastens the foundation bolts in the iron tower foundation through the positioning units, avoids the foundation bolts from being deviated during the concrete pouring process, effectively improves the accuracy of the opening size of the foundation column roots, makes multiple foundation column roots open simultaneously up to the standard, and ensures the engineering progress and quality. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 Fig. 1 is a schematic view of the overall structure of the iron tower foundation construction positioning fine adjustment mold provided in the embodiment of the application;

[0023] Figure 2 Fig. 2 is a schematic view of the structure of the positioning unit in the embodiment of the application;

[0024] Figure 3 Fig. 3 is a schematic view of the structure of the height positioning angle steel in the embodiment of the application;

[0025] Figure 4 Fig. 4 is a schematic view of the positional relationship between the iron tower foundation construction positioning fine adjustment mold and the iron tower foundation provided in the embodiment of the application;

[0026] The marks in the figure are as follows:

[0027] 1, positioning unit;

[0028] 11, positioning flange plate; 111, first mounting hole; 112, second mounting hole; 12, main body positioning angle steel; 121, third mounting hole; 122, fourth mounting hole; 13, inclined brace positioning angle steel; 131, fifth mounting hole; 14, height positioning angle steel; 141, sixth mounting hole. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.

[0030] It should be noted that all the directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the application are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications also change accordingly.

[0031] In the utility model, unless another definite provision and limitation, the terms "connect", "fix" and the like should be understood broadly, for example, "fix" can be fixed connection, also can be detachable connection, or be integrated, can be mechanical connection, also can be electrical connection, can be direct connection, also can be indirect connection through intermediate medium, can be the intercommunication of two elements or the interaction of two elements, unless another definite limitation. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0032] In addition, if the description of "first", "second" and the like is involved in the embodiments of the utility model, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one feature. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes, for example, "A and / or B" includes A scheme, or B scheme, or A and B simultaneously meet the scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on that ordinary skilled in the art can realize, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.

[0033] Please refer to Figures 1 to 4 The embodiment of the application shown provides a tower foundation construction positioning fine adjustment mold, in actual application, the tower foundation construction positioning fine adjustment mold is used to fix the anchor bolt pre-buried on the inner foundation column position of tower foundation before pouring concrete, so that the anchor bolts form pull together between each other, ensure that the anchor bolts do not deviate under pressure during the concrete pouring process, so as to guarantee that the multiple groups of foundation column roots formed after pouring concrete meet the standards at the same time.

[0034] Please refer to Figure 1 With Figure 2 The tower foundation construction positioning fine adjustment mold provided by the application comprises: a plurality of positioning units 1 connected, and the positioning unit 1 is used to form the connection between the anchor bolts in the coverage range, and the positioning unit 1 comprises: a positioning flange plate 11, a main body positioning angle steel 12 and an inclined bracing positioning angle steel 13.

[0035] The positioning flange plate 11 is a rectangular plate structure, and four positioning flange plates 11 are included in the positioning unit 1, and the four positioning flange plates 11 are arranged in a rectangular shape. The positioning flange plate 11 corresponds to the set position of the foundation column in the tower foundation, and the positioning flange plate 11 is connected to the anchor bolt at the upper end of the corresponding foundation column, so that the positions of the anchor bolts on the same foundation column are relatively fixed. The purpose of the design of the positioning flange plate 11 is to fix the anchor bolt embedded in the foundation column to prevent the anchor bolt from being misaligned or sinking. More specifically, the positioning flange plate 11 is provided with a plurality of first mounting holes 111 and a plurality of second mounting holes 112. The position and number of the first mounting holes 111 match the anchor bolts on the corresponding foundation column position, and the anchor bolts are connected in the first mounting holes 111, so that the positioning flange plate 11 achieves the effect of fixing the anchor bolt. The second mounting hole 112 is located between the first mounting holes 111 and is used to install the main positioning angle steel 12.

[0036] The positioning unit 1 includes four main positioning angle steels 12, which are connected between the positioning flange plates 11. The main positioning angle steel 12 cooperates with the positioning flange plate 11 to form a closed frame structure of the positioning unit 1. The main positioning angle steel 12 connects adjacent positioning flange plates 11 to form a connection between the anchor bolts in the positioning unit 1, thereby improving the overall stability. The design of the main positioning angle steel 12 can ensure that the distance between any two adjacent positioning flange plates 11 is matched, thereby reducing the root opening error after pouring the foundation column. More specifically, the main positioning angle steel 12 is provided with a third mounting hole 121 at both ends, which matches the second mounting hole 112. The bolt is arranged in the corresponding third mounting hole 121 and second mounting hole 112 to realize the detachable connection between the main positioning angle steel 12 and the positioning flange plate 11. In the above technical solution, the main positioning angle steel 12 is provided with a fourth mounting hole 122 for installing the inclined support positioning angle steel 13. As an embodiment of the present application, the adjacent main positioning angle steels 12 are perpendicular to each other, so that the positioning unit 1 has a rectangular frame structure.

[0037] The two ends of the diagonal bracing positioning angle steel 13 are respectively provided with fifth installation holes 131, and the diagonal bracing positioning angle steel 13 is detachably connected between the two opposite main body positioning angle steels 12 in the same positioning unit 1 by means of bolts penetrating through the corresponding fifth installation holes 131 and fourth installation holes 122, and the diagonal bracing positioning angle steel 13 is used to provide support / tie in the rectangular frame of the positioning unit 1 to prevent the parallel misplacement of the foundation bolt during the concrete pouring process; as a preferred embodiment of the present application, the fourth installation holes 122 are arranged at the two ends of the main body positioning angle steel 12 and are located between the third installation holes 121; by adopting this technical solution, after the installation of the diagonal bracing positioning angle steel 13 is completed, the two ends of the diagonal bracing positioning angle steel 13 are respectively close to the positioning flange plate 11, and the diagonal bracing positioning angle steel 13 can be obliquely fixed in the diagonal direction of the positioning unit 1, thereby further improving the overall stability of the positioning unit 1.

[0038] In order to make all the positioning flange plates 11 at the same height and ensure that the levelness of the foundation bolt meets the construction standard; as a preferred embodiment of the present application, please refer to Figure 1 and Figure 3 The positioning unit 1 further comprises a height positioning angle steel 14, the end of the height positioning angle steel 14 is provided with a sixth installation hole 141, and the height positioning angle steel 14 is vertically connected below the main body positioning angle steel 12 by means of bolts penetrating through the corresponding sixth installation hole 141 and fourth installation hole 122; during the construction process, the height positioning angle steel 14 is installed in parallel with the height direction of the foundation column, so that the height of the main body positioning angle steel 12 and the positioning flange plate 11 is located within the set range, thereby preliminarily positioning the height of the foundation bolt, and then cooperating with manual fine adjustment by using a laser level to ensure that the overall levelness of the foundation bolt meets the construction standard.

[0039] In the above technical solution, the plurality of positioning units 1 are all in the same plane, and one main body positioning angle steel 12 and two positioning flange plates 11 are shared between the two adjacent positioning units 1, and the foundation bolts between any two foundation columns in the tower foundation construction positioning fine adjustment mold are connected through the plurality of positioning units 1.

[0040] In the present embodiment, the tower foundation of the unit combined angle steel tower is designed to have twelve foundation columns, and five positioning units 1 are arranged in a cross shape; it can be understood that the number of foundation columns of the tower foundation can be eight, twelve, twenty-two or twenty-four respectively according to the different heights of the unit combined angle steel tower; during the construction, the construction personnel assemble the positioning units 1 according to the actual number of foundation columns, so that the tower foundation construction positioning fine adjustment mold is applicable to fixing the foundation bolts of the unit combined angle steel tower of various heights; the main body positioning angle steel 12, the diagonal bracing positioning angle steel 13 and the height positioning angle steel 14 in the technical solution of the present application are all processed by using the same type of angle steel, and can be removed after the completion of the tower foundation construction, which is convenient for reuse and processing and transportation on the one hand.

[0041] The iron tower foundation construction positioning fine adjustment mold provided by the application can tightly fasten the anchor bolts in the iron tower foundation through the arrangement of a plurality of positioning units 1, avoid the deviation of the anchor bolts during the concrete pouring process, and effectively improve the accuracy of the root opening size of the foundation column.

[0042] During the construction of the traditional iron tower foundation, 60 minutes are required to adjust and install a single foundation column. Taking a 40-meter-high unit combined angle steel tower as an example, a total of 12 foundation columns are required, and it takes about 12 hours to complete the installation and adjustment of the root opening and the levelness of the foundation columns of an iron tower foundation. Finally, the overall levelness of the foundation columns needs to be adjusted, and a total of nearly 2 working days of construction time is required. The qualified rate of the poured foundation is low. The installation time of the iron tower foundation construction positioning fine adjustment mold provided by the application is only 0.5 hours, and the installation time of a single foundation column is only 3-5 minutes. The installation time of 12 foundation columns is 0.4-1 hour. After the mold is used, not only is the fine adjustment time greatly shortened, a large amount of manpower and material resources and rework time are saved, but also the root opening acceptance one-time qualified rate is improved, the economic cost is saved, and the efficient and high-quality performance is guaranteed.

[0043] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A tower foundation construction positioning and fine adjustment mold, which is arranged on the upper end of a foundation column of a tower foundation, characterized in that, The iron tower foundation construction positioning fine adjustment mold comprises: a plurality of positioning units connected in series, any positioning unit comprises: A positioning flange plate, four positioning flange plates are arranged in a rectangular shape, the positioning flange plate is respectively corresponding to the position of the foundation column, and is connected to the anchor bolt on the upper end of the foundation column; A main body positioning angle steel, four main body positioning angle steels are respectively connected between the positioning flange plates, so that the positioning unit is in a frame structure, and the main body positioning angle steel is used for maintaining the distance between the positioning flange plates; An inclined bracing positioning angle steel, two ends of the inclined bracing positioning angle steel are respectively connected to two opposite main body positioning angle steels, and are used for forming a support between the main body positioning angle steels; Wherein, a plurality of positioning units are located in the same plane, and a main body positioning angle steel is shared between two adjacent positioning units, and the anchor bolts of any two foundation columns in the coverage range of the iron tower foundation construction positioning fine adjustment mold are connected through a plurality of positioning units.

2. The positioning and fine adjustment mold for tower foundation construction according to claim 1, characterized in that, The board surface of the positioning flange plate is provided with: A first mounting hole, the position and number of the first mounting hole are matched with the anchor bolt, and the anchor bolt is connected in the first mounting hole; A second mounting hole, the second mounting hole is located between the first mounting holes, and is used for mounting the main body positioning angle steel.

3. The positioning and fine adjustment mold for tower foundation construction according to claim 2, characterized in that, Two ends of the main body positioning angle steel are respectively provided with: A third mounting hole, the third mounting hole is corresponding to the position of the second mounting hole, and a bolt is arranged in the third mounting hole and the second mounting hole, so that the main body positioning angle steel can be detachably connected to the positioning flange plate; A fourth mounting hole, the fourth mounting hole is located between the third mounting holes, and is used for mounting the inclined bracing positioning angle steel.

4. The positioning and fine adjustment mold for tower foundation construction according to claim 3, characterized in that, Two ends of the inclined bracing positioning angle steel are respectively provided with a fifth mounting hole, the fifth mounting hole is corresponding to the position of the fourth mounting hole, and a bolt is arranged in the fifth mounting hole and the fourth mounting hole, so that the inclined bracing positioning angle steel can be detachably connected to the main body positioning angle steel.

5. The positioning and fine adjustment mold for the construction of a tower foundation according to claim 3, characterized in that, The positioning unit further comprises: a height positioning angle steel, an end of the height positioning angle steel is provided with a sixth mounting hole, the sixth mounting hole is corresponding to the position of the fourth mounting hole, and a bolt is arranged in the sixth mounting hole and the fourth mounting hole, so that the height positioning angle steel is vertically connected below the main body positioning angle steel; the height positioning angle steel is used for positioning the height of the anchor bolt.

6. The positioning and fine adjustment mold for tower foundation construction of claim 1, wherein, The adjacent main body positioning angle steels are perpendicular to each other, so that the positioning unit is in a rectangular frame structure.