Dehydrator opening anti-splashing device for down feather processing
By installing an L-shaped connecting rod and a hollow arc-shaped anti-splash cover structure on the dewatering machine, the down raw material thrown out of the dewatering drum is blocked, and residual down is recovered by using a high-pressure water pipe cleaning nozzle, thus solving the problem of splashing in the dewatering machine and improving environmental protection and economic benefits.
Patent Information
- Application Number
- CN202423095359.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing dehydrators lack anti-splash structures above the dehydration drum during the dehydration process, causing down raw materials to splash, polluting the environment and wasting raw materials.
A device including an L-shaped connecting rod and a splash-proof hollow arc-shaped cover was designed to block the down material thrown out by the dehydration drum, and to clean it through a ring-shaped high-pressure water pipe and a cleaning nozzle, preventing splashing and recovering residual down.
It effectively prevents down raw materials from splashing, protects the factory environment, reduces raw material waste, and improves economic efficiency.
Smart Images

Figure CN223678198U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to down processing equipment technical field more specifically, relate to a kind of dehydration machine machine mouth anti-splashing device for down processing. BACKGROUND
[0002] In the existing down processing process, a large amount of washing water is mixed in the down raw material after washing by washing machine, so it is necessary to uniformly dehydrate the down raw material to remove the washing water in the down raw material, which facilitates subsequent drying operation. Currently, a dehydrator is usually used to dehydrate the down raw material. The washing water is thrown out by the high-speed rotating dehydration cylinder inside the dehydrator, and then flows into the water accumulation pool from the water outlet pipeline. Finally, it is uniformly cleaned.
[0003] In the above process, there are the following problems: first, since there is no special anti-splashing structure designed above the dehydration cylinder, the down material falling from the feeding pipeline will hit the rotating dehydration cylinder shaft in the middle, causing splashing. At the same time, during the dehydration process, part of the down raw material will also be thrown out of the dehydration barrel, causing environmental pollution of the dehydration tank of the dehydrator and the ground of the factory area. Second, the splashed down raw material is relatively viscous due to the mixing of washing water, which is not convenient to clean, and also causes a lot of waste of down raw material, which is not good for economic benefit. UTILITY MODEL CONTENTS
[0004] The utility model aims to provide a dehydration machine machine mouth anti-splashing device for down processing, which can block the wet down raw material thrown out by the dehydration cylinder of the dehydrator, avoid the wet down raw material from splashing to the outside area of the dehydration tank, reduce the pollution to the factory environment, and at the same time, can realize secondary utilization of the thrown-out wet down raw material, improve economic benefit.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0006] The utility model provides a kind of feather processing with dewatering machine machine mouth anti-splashing device, including feed pipeline, the front end of the feed pipeline is connected with L type blanking pipeline by the rotation piece of both sides forward rotation, the upper side of the front end of the feed pipeline is connected to the upper surface of L type blanking pipeline by gas pressure piston rod, the lower end of L type blanking pipeline is inserted into the position above the dewatering tank of dewatering machine, the dewatering tank is fixed on pedestal and the water outlet pipeline below the dewatering tank is stretched out below pedestal and extends to the inside of sump, the pedestal is connected between pedestal and sump by the shock absorber of the corner position of lower surface four periphery, the recess is set in the side of the pedestal and the recess is equipped with driving motor, the driving motor is connected by transmission belt and the transmission of dewatering cylinder shaft, the recess is embedded in the recess of the side edge of sump, the recess is positioned by the bolt of outside, the upper surface center position of the recess is connected with L type connecting rod upwards, the L type connecting rod upper end horizontal section is connected to the both sides of anti-splashing hollow arc cover inwards.
[0007] As further optimization of the present scheme, the dewatering tank is equidistantly spaced around the several stabilizing seats, the several stabilizing seats are passed through the fastening clasp, and the lower surfaces of the several stabilizing seats are welded and fixed to the upper surface of the pedestal.
[0008] As further optimization of the present scheme, the anti-splashing hollow arc cover is provided below with a ring-shaped high-pressure water pipe, the ring-shaped high-pressure water pipe and the anti-splashing hollow arc cover are equidistantly spaced with several surrounding clamping plates, the inner side upper end of the clamping plate is welded and fixed to the outer side of the anti-splashing hollow arc cover, and the lower end inner side of the clamping plate is obliquely upwardly inclined and wraps around the ring-shaped high-pressure water pipe, the inner side of the ring-shaped high-pressure water pipe is surrounded with several oblique cleaning nozzles, and the spraying direction of the cleaning nozzles corresponds to the inner side of the anti-splashing hollow arc cover.
[0009] As further optimization of the present scheme, one end of the ring-shaped high-pressure water pipe is externally connected with a high-pressure water pipe, the high-pressure water pipe is connected to a high-pressure water tank, the high-pressure water tank is sleeved on the support rod via sleeves at the front and rear ends below, and the support rod is welded and fixed to the outer side of the L type connecting rod at the front and rear ends.
[0010] As further optimization of the present scheme, the gas pressure piston rod, the driving motor and the high-pressure water tank are externally connected with a control panel and a power supply.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] The utility model discloses a L type connecting rod and the splash -proof hollow arc -shaped cover structure can be set up, can block the wet down feather raw material that the dehydration cylinder inside dehydration groove high -speed rotation dehydration flings, prevent wet down feather raw material from splashing to the base outside, protect the factory area environmental health, meet green processing idea,
[0013] The utility model discloses a recessed seat structure is set up, and the all components of the present application splash -proof device are installed on the existing water sump conveniently,
[0014] The utility model discloses a annular high -pressure water pipe and cleaning spray head structure can be set up, can flush the wet down feather raw material that the inside surface of splash -proof hollow arc -shaped cover remains after dehydration, make wet down feather raw material fall back to the inside of dehydration cylinder below, continue to carry out the dehydration work when the next dehydration bucket starts, reduce the waste of down feather raw material, improve economic benefits. ACCURACY OF DRAWINGS
[0015] Figure 1 It is the splash -proof device installation structure schematic drawing of the utility model (remove part splash -proof hollow arc -shaped cover shell);
[0016] Figure 2 It is the fastening snap ring installation structure schematic drawing of the utility model (remove part splash -proof hollow arc -shaped cover shell);
[0017] Figure 3 It is the card plate structure schematic drawing of the utility model (remove part splash -proof hollow arc -shaped cover shell);
[0018] Figure 4 It is the high -pressure water tank connection structure schematic drawing of the utility model (remove part splash -proof hollow arc -shaped cover shell);
[0019] In the drawing: 1, feed pipeline;2, rotating piece;3, L type blanking pipeline;4, air pressure piston rod;5, dehydration groove;6, dehydration cylinder;7, drive motor;8, base;9, water outlet pipeline;10, shock absorber support;11, water sump;12, recessed seat;13, fastening snap ring;14, bandage;15, L type connecting rod;16, splash -proof hollow arc -shaped cover;17, card plate;18, annular high -pressure water pipe;19, cleaning spray head;20, support rod;21, sleeve;22, high -pressure water tank;23, high -pressure water pipe. DETAILED DESCRIPTION
[0020] In order to make the technical means, creation characteristics, reach the purpose and effect of utility model easy to understand, the following specific illustration is combined, and the utility model is further expounded.
[0021] In order to solve the existing dehydration cylinder above is not designed special splash-proof structure, from the blanking pipe falling down the down feather material will impact to the middle rotating dehydration cylinder shaft, cause splash, at the same time, also will have part of the down feather raw material be thrown out the dehydration barrel, cause the dehydration machine dehydration groove and factory ground environmental pollution; Two is the splash out of the down feather raw material due to mixed with cleaning water, more viscous, not convenient to clean, at the same time, also can cause more down feather raw material waste, economic benefit is not good enough problem;
[0022] As shown in Figure 1 , the present application includes feeding pipe 1, the front end of feeding pipe 1 is connected with L type blanking pipe 3 through the rotation of both sides of the sheet 2, the upper side of the front end of feeding pipe 1 is connected to the upper surface of L type blanking pipe 3 through air pressure piston rod 4, the lower end of L type blanking pipe 3 extends into the position above the dehydration groove 5 of the dehydration machine, the inside of dehydration groove 5 is provided with rotating dehydration cylinder 6, dehydration groove 5 is fixed on the base 8 and the water outlet pipe 9 below dehydration groove 5 extends out of the base 8 below and extends to the inside of the sump 11, the base 8 and the sump 11 are connected through the shock absorber 10 at the four corner positions of the lower surface of the base 8, the recess is provided on one side of the base 8 and the recess is provided with driving motor 7, the driving motor 7 is drivingly connected with the shaft of dehydration cylinder 6 through transmission belt, the recessed seat 12 is embedded and installed at the middle position of both sides of the sump 11;
[0023] As shown in Figure 2 , the recessed seat 12 is limited by the outer side of the bolt, the upper surface of the recessed seat 12 is connected with L type connecting rod 15 at the center position, the upper end of L type connecting rod 15 is connected to both sides of the anti splash hollow arc cover 16, a plurality of stable seats 14 are equidistantly arranged around the dehydration groove 5, the fastening clasp 13 is passed through between the plurality of stable seats 14 and the lower surface of the plurality of stable seats 14 is welded and fixed on the upper surface of the base 8.
[0024] As shown in Figure 3 , the anti splash hollow arc cover 16 is provided with annular high pressure water pipe 18 below, a plurality of annular clamping plates 17 are equidistantly arranged between the annular high pressure water pipe 18 and the anti splash hollow arc cover 16, the inner side of the upper end of the clamping plate 17 is welded and fixed on the outer side of the anti splash hollow arc cover 16 and the lower end of the inner side of the clamping plate 17 is inclined upward and wraps and holds the annular high pressure water pipe 18, a plurality of inclined cleaning nozzles 19 are annularly arranged on the inner side of the annular high pressure water pipe 18, the spraying direction of the cleaning nozzle 19 corresponds to the inner side of the anti splash hollow arc cover 16;
[0025] As shown in Figure 4 , the annular high pressure water pipe 18 is connected with high pressure water pipe 23 at one end, the high pressure water pipe 23 is communicated to the high pressure water tank 22, the high pressure water tank 22 is sleeved on the support rod 20 through the sleeve 21 at the front and rear ends below, the support rod 20 is welded and fixed on the outer side of the L type connecting rod 15 at the front and rear ends.
[0026] Specifically, in actual use, the air pressure piston rod 4, the driving motor 7 and the high-pressure water tank 22 are connected with a control panel and a power supply, when the dehydration cylinder 6 rotates at high speed to dehydrate, the downy raw materials sprayed from the L-shaped downy pipeline 3 and collided with the dehydration cylinder 6 and the downy raw materials thrown out of the dehydration cylinder 6 are blocked by the upper anti-splashing hollow arc-shaped cover 16, the residual downy raw materials on the inner arc surface of the anti-splashing hollow arc-shaped cover 16 are prevented from splashing to the outside of the base 8, the factory environment is protected, the annular high-pressure water pipe 18 is supplied with water through the high-pressure water pipe 23, the high-pressure water is sprayed upwardly and obliquely from the plurality of surrounding cleaning nozzles 19, the residual downy raw materials on the inner side of the anti-splashing hollow arc-shaped cover 16 can be cleaned and washed after dehydration, so that the downy raw materials fall back to the inside of the dehydration cylinder 6 below, and the dehydration work is continuously carried out when the dehydration cylinder is started next time, the waste of the downy raw materials is reduced, and the economic benefit is improved.
[0027] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here.
[0028] The basic principle and main features of the utility model and the advantages of the utility model are shown and described. It should be understood by those skilled in the art that the utility model is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A splash-proof device for the inlet of a down processing dewatering machine, comprising an inlet pipe, wherein the front end of the inlet pipe is rotatably connected to an L-shaped outlet pipe via rotating plates on both sides, the upper side of the front end of the inlet pipe is connected to the upper surface of the L-shaped outlet pipe via a pneumatic piston rod, the lower end of the L-shaped outlet pipe extends into the dewatering tank of the dewatering machine, a rotating dewatering cylinder is provided inside the dewatering tank, the dewatering tank is fixed on a base, and a water outlet pipe below the dewatering tank extends from below the base into a water collection tank, the base and the water collection tank are connected by shock-absorbing brackets at the four corners of the lower surface of the base, a groove is provided on one side of the base, and a drive motor is provided inside the groove, the drive motor being connected to the rotating shaft of the dewatering cylinder via a transmission belt, characterized in that: The recessed clamping seat is limited by bolts on the outer side, an L-shaped connecting rod is connected to the upper surface of the recessed clamping seat at the center position, and the upper end of the L-shaped connecting rod is connected to the two side surfaces of the splash-proof hollow arc-shaped cover.
2. A spatter preventing device for the machine opening of a dehydrator for down processing according to claim 1, characterized in that: The dehydrating tank is provided with a plurality of stabilizing seats at equal intervals around the dehydrating tank, the stabilizing seats are fastened by a clamping ring, and the lower surfaces of the stabilizing seats are welded and fixed to the upper surface of the base.
3. A spatter preventing device for the machine opening of a dehydrator for down processing according to claim 1, characterized in that: The splash-proof hollow arc-shaped cover is provided below with a ring-shaped high-pressure water pipe, a plurality of ring-shaped clamping plates are provided at equal intervals between the ring-shaped high-pressure water pipe and the splash-proof hollow arc-shaped cover, the inner side of the upper end of the clamping plate is welded to the outer side of the splash-proof hollow arc-shaped cover, the lower end of the clamping plate is obliquely upwardly inclined, and the clamping plate wraps and holds the ring-shaped high-pressure water pipe, a plurality of oblique cleaning nozzles are provided around the inner side of the ring-shaped high-pressure water pipe, and the spraying direction of the cleaning nozzles corresponds to the inner side of the splash-proof hollow arc-shaped cover.
4. The machine mouth splash-proof device for down processing dehydrator according to claim 3, characterized in that: One end of the ring-shaped high-pressure water pipe is provided with a high-pressure water pipe, the high-pressure water pipe is connected to a high-pressure water tank, the high-pressure water tank is sleeved on the support rod through sleeves at the front end and the rear end, and the support rod is welded to the outer side of the L-shaped connecting rod at the front end and the rear end.
5. The machine mouth splash-proof device for down processing dehydrator according to claim 4, characterized in that: The air pressure piston rod, the driving motor and the high-pressure water tank are externally connected to a control panel and a power supply.