SMT patch feeding mechanism
By designing an SMT component feeding mechanism that automatically collects and tensions the feed tape, the problem of slow feeder tray replacement speed in traditional systems has been solved, achieving a more efficient feeding process.
Patent Information
- Application Number
- CN202520003119.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-02
AI Technical Summary
Traditional feeders require manual connection and wrapping of the feed tape during tray replacement, resulting in slow replacement speed and affecting production efficiency.
An SMT placement feeding mechanism was designed, which uses first and second tensioning components and an electric telescopic rod to automatically collect and tension the feed tape, reducing manual winding operations.
It improves the efficiency of tray replacement, saves material receiving time, and enhances feeding efficiency.
Smart Images

Figure CN223681422U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to SMT processing technical field especially relates to a kind of SMT patch feeding mechanism. BACKGROUND
[0002] In the production process of SMT patch, it is usually necessary to use flying dart, which can feed the strip-shaped material. In the production process of flexible circuit board, it is necessary to use a mounting machine to mount SUS, PI, PSA and label. The mounting machine includes a material feeder (automatic feeding flying dart), an FPC conveying and positioning device, a mounting head and an X-Y axis platform. The mounting head sucks the material from the feeder (automatic feeding flying dart) and mounts it on the FPC board of the FPC conveying and positioning device.
[0003] In the conventional flying dart, the material tray needs to be replaced manually. During the manual replacement process, the two ends of the material connecting belt wound on the outer wall of the material tray need to be connected. That is, the operator needs to remove the material connecting belt wound on the previous material tray and connect it with the end of the next material tray. Usually, the operator will connect the material connecting belt when there is still some remaining on the previous material tray. After the connection is completed, the operator needs to re-wind the remaining material connecting belt on the new material tray and then reinstall the material tray at the material tray position. In this process, the operator not only needs to connect the material connecting belts, but also needs to wind the material connecting belt on the new material tray, which takes a lot of time and slows down the replacement speed of the material trays. Therefore, we propose a kind of SMT patch feeding mechanism. SUMMARY
[0004] The utility model mainly solves the technical problems existing in the prior art and provides a kind of SMT patch feeding mechanism.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme. A kind of SMT patch feeding mechanism, including flying dart main body, the one end of flying dart main body is fixedly installed with material tray, material tray is rotatably installed on the material tray, the outer wall of the material tray is wound with material connecting belt, the other end of flying dart main body is rotatably installed with material pressing frame, and the upper surface of flying dart main body is fixedly installed with accommodating box in corresponding position of material pressing frame, two groups of first tensioning components are movably installed in the inside of accommodating box and symmetrically arranged, second tensioning component is also rotatably installed on the outer wall of accommodating box near material tray, baffle is movably installed on the outer wall of accommodating box, and rectangular slot is respectively formed in the middle position of accommodating box and baffle.
[0006] Preferably, the first tensioning assembly comprises two lifting rods slidingly installed inside the accommodating box, opposite sides of the two lifting rods are fixedly provided with a plurality of connecting rods, the connecting rods are staggered between the two lifting rods, the ends of the connecting rods are fixedly provided with mounting rods, the first rotating rollers are rotatably installed at the ends of the mounting rods, and the material receiving belt is staggered and wound between the plurality of first rotating rollers.
[0007] Preferably, the second tensioning assembly comprises a tensioning frame rotatably connected to the side wall of the accommodating box at the lower end, the second rotating roller is rotatably installed at the end of the tensioning frame, the electric telescopic rod is rotatably installed on the side wall of the accommodating box close to the accommodating box, and the output end of the electric telescopic rod is rotatably connected to the lower end of the side wall of the accommodating box.
[0008] Preferably, the side wall of the accommodating box away from the baffle is provided with a through groove at a position corresponding to the two lifting rods, and the outer wall of the accommodating box is fixedly provided with a fixed block at the end of the two through grooves, the two-way screw rod is rotatably installed between the two fixed blocks, the two-way screw rod is provided with two symmetrically arranged sliding blocks in threaded connection with the outer wall, and the two sliding blocks are slidingly installed in the through groove and fixedly connected with the lifting rods.
[0009] Preferably, the movable plate is rotatably installed on the baffle at a position corresponding to the rectangular groove, and the end of the movable plate is fixedly provided with a magnet.
[0010] Preferably, the third rotating roller is rotatably installed on the inner wall of the accommodating box at the upper end of the rectangular groove, and the number of the third rotating rollers is two and symmetrically arranged on the two sides of the accommodating box. Beneficial effects
[0011] The utility model provides a kind of SMT patch feeding mechanism.It has the following beneficial effects:
[0012] The SMT patch feeding mechanism, the remaining material receiving belt in the last tray can be received in the inside of the accommodating box under the tensioning effect of the plurality of first rotating rollers, when the operator connects the end of the material receiving belt with the end of the material receiving belt in the new tray, the remaining material receiving belt in the last tray does not need to be rewound on the outer wall of the new tray, which can be used to save the time of material receiving between two trays, and further improve the efficiency of tray replacement when using the device.
[0013] When the remaining length of the material receiving belt is too long, the inclination angle of the tensioning frame can be adjusted by the extension of the output end of the electric telescopic rod to assist the tensioning of the material receiving belt. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative labor.
[0015] The structures, proportions, sizes, etc. shown in the specification are only used to cooperate with the content disclosed in the specification, for understanding and reading by those skilled in the art, and are not used to limit the limiting conditions that can be implemented by the present application, so they do not have technical significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application.
[0016] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0017] Figure 2 It is a schematic diagram of the front of the main structure of the present application;
[0018] Figure 3 It is a schematic diagram of the position distribution of the connecting rod structure of the present application;
[0019] Figure 4 It is a schematic diagram of the structure of the first tensioning assembly of the present application;
[0020] Figure 5 It is a schematic diagram of the structure of the second tensioning assembly of the present application.
[0021] Legend: 1, flying main body; 2, discharging disc; 3, disc; 4, pressing frame; 5, containing box; 6, tensioning frame; 7, receiving belt; 8, baffle; 9, movable plate; 10, magnet; 11, connecting rod; 12, lifting rod; 13, mounting rod; 14, first rotating roller; 15, through slot; 16, electric telescopic rod; 17, second rotating roller; 18, rectangular groove; 19, third rotating roller; 20, fixed block; 21, sliding block; 22, bidirectional screw. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0023] AsFigures 1-5 As shown in the figure, an SMT patch feeding mechanism, including a feeder body 1, one end of the feeder body 1 is fixedly installed with a feeding disc 2, the feeding disc 2 is rotatably installed with a material disc 3, the outer wall of the material disc 3 is wound with a material receiving belt 7, the other end of the feeder body 1 is rotatably installed with a material pressing frame 4, and the upper surface of the feeder body 1 is fixedly installed with a containing box 5 at the corresponding position of the material pressing frame 4, two groups of symmetrically arranged first tensioning assemblies are movably installed in the inside of the containing box 5, a second tensioning assembly is also rotatably installed on the outer wall of the containing box 5 near the material disc 3, a baffle 8 is movably installed on the outer wall of the containing box 5, and a rectangular slot 18 is respectively formed in the middle position of the containing box 5 and the baffle 8; the remaining material receiving belt 7 on the material disc 3 that needs to be replaced is tensioned by the first tensioning assembly and the second tensioning assembly, so that the user does not need to manually wind the remaining material receiving belt 7 on a new material disc 3, thereby saving the efficiency during the replacement of the material disc 3.
[0024] As shown in the figure, Figure 4 The first tensioning assembly includes two lifting rods 12 slidably installed in the inside of the containing box 5, a plurality of connecting rods 11 are fixedly installed on the opposite outer walls of the two lifting rods 12, and the plurality of connecting rods 11 are arranged in a staggered manner between the outer walls of the two lifting rods 12, the ends of the plurality of connecting rods 11 are fixedly installed with mounting rods 13, the ends of the mounting rods 13 are rotatably installed with first rotating rollers 14, and the material receiving belt 7 is arranged in a staggered manner between the plurality of first rotating rollers 14; when the two lifting rods 12 move to the two ends of the containing box 5 respectively, the material receiving belt 7 is distributed in a zigzag shape between the plurality of first rotating rollers 14 under the traction of the first rotating rollers 14, so that part of the material receiving belt 7 is stored in the inside of the containing box 5, and the operator does not need to manually wind the remaining material receiving belt 7 on the previous material disc 3 on the outer wall of the new material disc 3.
[0025] As shown in the figure, Figure 5 The second tensioning assembly includes a tensioning frame 6 rotatably connected to the side wall of the containing box 5 at the lower end, a second rotating roller 17 is rotatably installed at the end of the tensioning frame 6, an electric telescopic rod 16 is rotatably installed on the outer wall of the tensioning frame 6 near the containing box 5, and the output end of the electric telescopic rod 16 is rotatably connected to the corresponding position of the lower end of the side wall of the containing box 5; when the output end of the electric telescopic rod 16 is elongated, the inclination angle of the whole tensioning frame 6 can be changed, which can assist in tensioning the material receiving belt 7.
[0026] As shown in the figure, Figure 5As shown, the side wall surface of the accommodating box 5 away from the baffle 8 is provided with a through slot 15 corresponding to the position of the two lifting rods 12, and the outer wall of the accommodating box 5 is fixedly installed with a fixed block 20 at the end of the two through slots 15. A bidirectional screw rod 22 is rotatably installed between the two fixed blocks 20. The outer wall of the bidirectional screw rod 22 is threadedly connected with two symmetrically arranged sliding blocks 21. The two sliding blocks 21 are slidingly installed in the through slot 15 and are fixedly connected with the lifting rods 12. The outer wall of one of the fixed blocks 20 is fixedly installed with an electric motor, and the output end of the electric motor is fixedly connected with the end of the bidirectional screw rod 22. The two sliding blocks 21 are driven to move away from each other or move close to each other by the electric motor, thereby driving the two lifting rods 12 to move away from each other or move close to each other. When it is necessary to tension and store the receiving belt 7, the two lifting rods 12 can be driven to move away from each other. After the receiving belt 7 between the two material discs 3 is received, the two lifting rods 12 can be driven to move close to each other by the electric motor, thereby preferentially feeding the receiving belt 7 stored in the accommodating box 5, and also moving the two lifting rods 12 back to the initial position.
[0027] As shown in Figure 3 The baffle 8 is made of metal material that can be adsorbed by the magnet 10. Whether the movable plate 9 is inside the rectangular slot 18 or is in an upwardly turned state, the magnet 10 at the end of the movable plate 9 can be adsorbed by the baffle 8, thereby fixing the movable plate 9. When the movable plate 9 is turned upwardly and opened, it is convenient for the operator to crosswind the receiving belt 7 on the outer wall of the plurality of first rotating rollers 14.
[0028] As shown in Figure 4 The inner wall of the accommodating box 5 is rotatably installed with a third rotating roller 19 at the upper end of the rectangular slot 18. The number of the third rotating rollers 19 is two and they are symmetrically arranged at the two sides of the accommodating box 5. The third rotating rollers 19 can convert the sliding friction between the outer wall of the receiving belt 7 and the contacting position on the accommodating box 5 into rolling friction, thereby reducing the friction between the outer wall of the receiving belt 7 and the accommodating box 5.
[0029] The utility model discloses a working principle: when using, install tray 3 on the tray 2, when two lifting poles 12 are in two through -groove 15 mutual approach one end, the operator can be staggered through the outer wall of the multiple first rotation roller 14 of the inside setting of through -groove 15 with the end of the material receiving belt 7 winding on tray 3, then connect the end of material receiving belt 7 with the pressing frame 4, the gear structure below the pressing frame 4 can be connected material receiving belt 7 and feed, this is prior art, do not repeat here, when the material receiving belt 7 in the tray 3 of last tray 3 will be used up, need the operator to take down tray 3 from the tray 2 after connecting the material receiving belt 7 on the new tray 3 with the material receiving belt 7 on the tray 3 of last tray 3, in this process, through the electric motor drive bidirectional screw rod 22 rotation of fixed mounting on fixed block 20, when bidirectional screw rod 22 rotates and drives sliding block 21 to slide on the inside of through -groove 15 through the screw transmission between sliding block 21, further make the two lifting poles 12 in the accommodation box 5 inside opposite or slide towards, through the electric motor drive bidirectional screw rod 22 makes two lifting poles 12 respectively to the both ends of accommodation box 5 slide, then the material receiving belt 7 winding between the multiple staggered setting first rotation roller 14 can be through the multiple first rotation roller 14 of the both ends of accommodation box 5 activity and be tight, at this time, the material receiving belt 7 remaining in the tray 3 of last tray 3 can be received in the inside of accommodation box 5 under the tensioning action of multiple first rotation roller 14, when the operator connects the end of material receiving belt 7 with the end of material receiving belt 7 in the new tray 3, need not to rewrap the material receiving belt 7 remaining in the tray 3 of last tray 3 on the outer wall of new tray 3, can be used for saving the time of material receiving between two trays 3, further improve the feeding efficiency of the device when using, when the remaining length of material receiving belt 7 is too long, through the output end extension of electric telescopic link 16 can adjust the inclination angle of tensioning frame 6, for assisting material receiving belt 7 and be tight.
Claims
1. An SMT patch feeding mechanism, comprising a feeder main body (1), one end of the feeder main body (1) being fixedly provided with a feeding disc (2), and the feeding disc (2) being rotatably provided with a material disc (3), characterized in that: The outer wall of the tray (3) is wound with a receiving belt (7), the other end of the flying body (1) is rotatably installed with a pressing frame (4), and the upper surface of the flying body (1) is fixedly installed with a containing box (5) at the corresponding position of the pressing frame (4), two groups of symmetrically arranged first tensioning assemblies are movably installed in the containing box (5), a second tensioning assembly is rotatably installed on the outer wall of one side of the containing box (5) close to the tray (3), a baffle (8) is movably installed on the outer wall of the containing box (5), and a rectangular slot (18) is respectively formed in the middle positions of the containing box (5) and the baffle (8).
2. The SMT patch feeding mechanism according to claim 1, characterized in that: The first tensioning assembly comprises two lifting rods (12) slidably installed in the containing box (5), a plurality of connecting rods (11) are fixedly installed on the opposite outer walls of the two lifting rods (12), and the plurality of connecting rods (11) are arranged in a staggered manner between the outer walls of the two lifting rods (12), the ends of the plurality of connecting rods (11) are fixedly installed with mounting rods (13), the ends of the mounting rods (13) are rotatably installed with first rotating rollers (14), and the receiving belt (7) is arranged in a staggered manner between the plurality of first rotating rollers (14).
3. The SMT patch feeding mechanism according to claim 2, characterized in that: The second tensioning assembly comprises a tensioning frame (6) rotatably connected to the side wall of the containing box (5) at the lower end, a second rotating roller (17) rotatably installed at the end of the tensioning frame (6), an electric telescopic rod (16) rotatably installed on the outer wall of one side of the tensioning frame (6) close to the containing box (5), and the output end of the electric telescopic rod (16) is rotatably connected to the lower end of the side wall of the containing box (5).
4. The SMT patch feeding mechanism according to claim 3, characterized in that: The side wall of the containing box (5) away from the baffle (8) is provided with a through slot (15) at the corresponding position of the two lifting rods (12), and the outer wall of the containing box (5) is provided with a fixed block (20) at the end of the two through slots (15). A bidirectional screw rod (22) is rotatably installed between the two fixed blocks (20), two symmetrically arranged sliding blocks (21) are threadedly connected to the outer wall of the bidirectional screw rod (22), and the two sliding blocks (21) are slidably installed in the through slot (15) and fixedly connected with the lifting rods (12).
5. The SMT patch feeding mechanism according to claim 4, characterized in that: The baffle (8) is rotatably installed with a movable plate (9) at the corresponding position of the rectangular slot (18), and the end of the movable plate (9) is fixedly installed with a magnet (10).
6. The SMT patch feeding mechanism according to claim 5, characterized in that: The inner wall of the containing box (5) is rotatably installed with a third rotating roller (19) at the upper end of the rectangular slot (18), and the number of the third rotating roller (19) is two and symmetrically arranged on both sides of the containing box (5).