Discharging mechanism of horizontal scraper evaporator

By replacing valves with cylinders and pressure caps in the scraped evaporator, and combining them with the design of mounting plates and hanging rings, the sealing problem caused by wear at the discharge port is solved, which improves evaporation efficiency, reduces operating costs, and enhances the convenience of the discharge mechanism.

CN223683048UActive Publication Date: 2025-12-19江苏迈克化工机械有限公司
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Patent Information

Application Number
CN202520023017.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-12-19
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

The valve wear at the outlet of the existing scraped evaporator has reduced the evaporator's sealing performance, affecting evaporation efficiency and increasing operating costs.

Method used

The valve is replaced by a cylinder and a pressure cap. Combined with the design of a mounting plate, star handle and hanging ring, the sealing of the discharge port is ensured and maintenance is convenient.

Benefits of technology

It improves the evaporation efficiency of the evaporator and the service life of the discharge mechanism, reduces operating costs, and improves the convenience of material collection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of scraper evaporators, in particular to a discharging mechanism of a horizontal scraper evaporator, which comprises a discharging port, a T-shaped discharging pipe is arranged on one side of the discharging port, the T-shaped discharging pipe is defined to be positioned on the right side of the discharging port, the left end of the T-shaped discharging pipe is fixedly connected with the discharging port through a bolt, and the right end of the T-shaped discharging pipe is fixedly connected with the discharging port through a bolt. The lower end of the discharging port is provided with an output port used for outputting materials, the right end of the discharging port is provided with an air cylinder extending leftwards and rightwards, the output end of the air cylinder is the left end, a push rod extending leftwards and rightwards is arranged in the air cylinder, and the left end of the push rod is provided with a circular gland used for sealing the discharging port. A mounting plate hinged to the T-shaped discharging pipe is arranged between the T-shaped discharging pipe and the air cylinder, and the left end of the air cylinder is fixedly connected with the mounting plate. The valve is replaced by the air cylinder and the gland, so that the abrasion of the discharging mechanism caused by frequent opening and closing can be avoided while the sealing performance of the discharging port is ensured, the evaporation efficiency of the evaporator is improved, the service life of the discharging mechanism is prolonged, and the operation cost of the evaporator is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to scraper evaporator technical field, concretely relates to a discharge mechanism of horizontal scraper evaporator. BACKGROUND

[0002] The working principle of the scraper evaporator is based on the film evaporation of the material on the heating surface. By controlling the heating temperature and the scraper speed, efficient evaporation at low temperature is realized, the loss of heat-sensitive components of the material is reduced, and the evaporation efficiency and product quality are improved. The existing scraper evaporator often uses a vacuum pump to reduce the boiling point of the solution to be evaporated, so the evaporation cylinder needs to maintain a certain degree of sealing during operation.

[0003] For example, the Chinese patent application with the application publication number CN111617503A discloses a scraper type low-temperature evaporator, which includes an evaporator body and a vacuum pumping device. The evaporator body includes an evaporator cylinder. The evaporator cylinder includes an upper cylinder and a lower cylinder that are interconnected. The upper cylinder is internally provided with a condensing device and a condensate water collecting structure. The outer wall of the upper cylinder is provided with a condensate outlet, which is in communication with the condensate water collecting structure. The condensate outlet is connected to the vacuum pumping device. The lower cylinder is externally provided with a jacket. The bottom of the lower cylinder is provided with an inlet and an outlet. The evaporator can improve the concentration of the material and reduce production costs.

[0004] However, the above-mentioned device still has some defects: the discharge outlet of the above-mentioned device is closed or opened by a valve. When the solution in the evaporator is completely evaporated, the discharge outlet is used to discharge solid powder. At this time, the solid powder will cause great wear to the valve during use, thereby reducing the overall sealing performance of the evaporator, and further leading to a reduction in evaporation efficiency. UTILITY MODEL CONTENTS

[0005] The utility model provides a discharge mechanism of horizontal scraper evaporator to solve the technical problem that the sealing performance of the evaporator is reduced due to valve wear of the discharge outlet of the existing scraper evaporator.

[0006] To solve the above-mentioned problem, the discharge mechanism of horizontal scraper evaporator provided by the utility model adopts the following technical scheme:

[0007] A discharge mechanism of horizontal scraper evaporator, comprising a discharge outlet, a T-shaped discharge pipe is fixed on one side of the discharge outlet, the T-shaped discharge pipe is located on the right side of the discharge outlet, a left and right extending air cylinder is arranged at the right end of the T-shaped discharge pipe, the output end of the air cylinder is the left end, a push rod is arranged in the air cylinder, a gland for closing the discharge outlet is arranged at the left end of the push rod, and an output port is arranged at the lower end of the T-shaped discharge pipe.

[0008] Its beneficial effect lies in: by replacing the valve with cylinder and gland can avoid the wear of discharging mechanism caused by frequent opening and closing while ensuring the sealing of discharge port, improve the evaporation efficiency of evaporator and the service life of discharging mechanism, reduce the operation cost of evaporator.

[0009] Further, the rear side of the T-shaped discharge pipe is provided with two ear plates in parallel, a bolt extending upward and downward is arranged between the two ear plates, and the right side of the T-shaped discharge pipe is provided with a mounting plate extending upward and downward, and the mounting plate is hinged on the bolt to rotate the mounting plate around the bolt.

[0010] Its beneficial effect lies in: the setting of the mounting plate facilitates the maintenance and repair of the cylinder and the discharge port, and the setting of the star-shaped handle improves the convenience of opening the mounting plate.

[0011] Further, the left end of the cylinder is provided with a fixing plate, and a plurality of screws are arranged on the fixing plate to fix the cylinder on the mounting plate.

[0012] Further, the upper and lower sides of the right end of the T-shaped discharge pipe are each provided with a plurality of fixing blocks, the upper and lower ends of the mounting plate are each provided with a fixing sleeve corresponding to each fixing block, a star-shaped handle extending left and right is arranged on the fixing sleeve, and the left end of each star-shaped handle is screwed on the corresponding fixing block.

[0013] Further, a hanging ring extending circumferentially is arranged on the outer circumferential surface of the output port to improve the convenience of collecting materials.

[0014] Its beneficial effect lies in: the setting of the hanging ring facilitates the connection of the conveying pipeline at the lower end of the output port, and improves the convenience of collecting materials.

[0015] Further, the right side of the gland is fixedly provided with a top block, and the left end of the push rod is threadedly connected with the top block.

[0016] Further, a sealing gasket is arranged on the left end of the gland to improve the sealing property of the discharge port.

[0017] The beneficial effect of the discharging mechanism of the horizontal scraper evaporator lies in:

[0018] 1. By replacing the valve with cylinder and gland, the wear of the discharging mechanism caused by frequent opening and closing can be avoided while ensuring the sealing of the discharge port, the evaporation efficiency of the evaporator and the service life of the discharging mechanism are improved, and the operation cost of the evaporator is reduced.

[0019] 2. The setting of the mounting plate facilitates the maintenance and repair of the cylinder and the discharge port, and the setting of the star-shaped handle improves the convenience of opening the mounting plate.

[0020] 3. The hanging ring is arranged to facilitate the operator to connect the conveying pipeline at the lower end of the outlet, and improves the convenience of material collection. BRIEF DESCRIPTION OF DRAWINGS

[0021] The above and other objects, features and advantages of the exemplary embodiments of the present application will be more apparent from the following detailed description read in conjunction with the accompanying drawings, in which like reference numerals refer to like elements. Several embodiments of the present application are illustrated in the drawings, in which:

[0022] Fig. 1 A structure diagram of the discharging mechanism of the horizontal scraped-surface evaporator provided by the present application;

[0023] Fig. 2 A side view of the discharging mechanism of the horizontal scraped-surface evaporator provided by the present application.

[0024] BRIEF DESCRIPTION OF DRAWINGS

[0025] 1. Discharge outlet; 2. T-shaped discharge pipe; 21. Fixed block; 22. Ear plate; 23. Bolt; 3. Air cylinder; 31. Push rod; 32. Top block; 33. Cover plate; 34. Fixed plate; 35. Screw; 36. Sealing gasket; 4. Mounting plate; 41. Fixed sleeve; 42. Star-shaped handle; 5. Outlet; 51. Hanging ring. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application, and those skilled in the art should know that the embodiments described below are only part of the embodiments of the present disclosure, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0027] The main concept of the present application is that the valve is replaced by the air cylinder 3 and the gland, which can ensure the sealing of the discharge outlet 1 while avoiding wear of the discharging mechanism caused by frequent opening and closing, improve the evaporation efficiency of the evaporator and the service life of the discharging mechanism, and reduce the operating cost of the evaporator.

[0028] After introducing the basic principle of the present application, various non-limiting embodiments of the present application will be specifically introduced below. Any element quantity in the drawings is used for example, not limitation, and any naming is only used for distinction, not any limiting meaning.

[0029] The principles and spirits of the present application will be explained in detail below with reference to several representative embodiments of the present application.

[0030] The utility model provides a kind of discharge mechanism of horizontal scraper evaporator of embodiment 1:

[0031] As Figs. 1-2 As shown in the drawing, the discharge mechanism includes discharge port 1, the side of discharge port 1 is equipped with T-shaped discharge pipe 2, the right side of T-shaped discharge pipe 2 is defined in discharge port 1, the left end of T-shaped discharge pipe 2 is fixedly connected with discharge port 1 through bolt 23, the lower end of discharge port 1 has output port 5 for outputting material, the right end of discharge port 1 is equipped with left and right extending air cylinder 3, the output end of air cylinder 3 is left end, air cylinder 3 is equipped with left and right extending push rod 31, the left end of push rod 31 is equipped with circular gland for closing discharge port 1.

[0032] The right end of T-shaped discharge pipe 2 is equipped with circular mounting plate 4, the front side of T-shaped discharge pipe 2 is equipped with two ear plates 22 extending front and back in parallel, bolt 23 extending up and down is arranged between two ear plates 22, the rear end of mounting plate 4 is hinged on bolt 23, so that mounting plate 4 rotates around bolt 23. The upper and lower sides of the right end of T-shaped discharge pipe 2 are each equipped with two fixing blocks 21, the upper and lower ends of mounting plate 4 are each equipped with two fixing sleeves 41 corresponding to fixing blocks 21, star-shaped handle 42 is arranged in each of fixing sleeves 41, and star-shaped handle 42 is screwed on corresponding fixing block 21, so as to improve the convenience of opening and closing of mounting plate 4.

[0033] The left end of air cylinder 3 is equipped with rectangular fixing plate 34, and fixing plate 34 is fixedly connected with the left end of air cylinder 3, four screws 35 are arranged on fixing plate 34, so that fixing plate 34 is fixed on mounting plate 4; in addition, the right side of gland is fixedly equipped with top block 32, the left end of push rod 31 is threadedly connected with top block 32, and the end side of gland is equipped with sealing gasket 36 for abutting discharge port 1, so as to improve the sealing property of discharge port 1.

[0034] In addition, the outer circumferential surface of output port 5 is equipped with circumferentially extending hanging ring 51, and hanging ring 51 is used for connecting conveying pipeline at the lower end of output port 5, so as to improve the convenience of material collection.

[0035] The working principle of the discharge mechanism is as follows: during the operation of the evaporator, the cylinder body of the evaporator needs to maintain a vacuum state, at this time, the cover plate 33 closes the discharge port 1 under the pushing of the air cylinder 3, and the sealing state of the cylinder body is maintained, when the material in the evaporator is dried, the air cylinder 3 controls the push plate to retract, at this time, the material is discharged from the evaporator through the output port 5; when the discharge port 1 needs to be checked and maintained, the mounting plate 4 is opened through the star-shaped handle 42, and the discharge mechanism can be checked and maintained through the right end port of T-shaped discharge pipe 2.

[0036] The utility model provides a kind of discharge mechanism of horizontal scraper evaporator of embodiment 2:

[0037] The difference between the embodiment 1 and the embodiment 2 is mainly that:

[0038] In the embodiment 1, the connection between the mounting plate and the T-shaped discharge pipe is completed by the star-shaped handle and the fixing block.

[0039] In the embodiment, the mounting plate and the T-shaped discharge pipe are connected through the buckle structure.

[0040] The embodiment 3 of the discharge mechanism of the horizontal scraped-surface evaporator provided by the utility model:

[0041] The difference between the embodiment 1 and the embodiment 2 is mainly that:

[0042] In the embodiment 1, the fixing plate is a rectangular plate.

[0043] In the embodiment, the fixing plate is a circular plate or other plate structure.

[0044] According to the above description of the present specification, those skilled in the art can also understand that the terms used such as "upper", "lower", "front", "rear", "left", "right", "width", "horizontal", "top", "bottom", "inner", "outer" and the like indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings of the present specification, and are only for the purpose of facilitating the description of the scheme of the utility model and simplifying the description, and do not explicitly or implicitly indicate or suggest that the devices or elements involved must have the specific orientation, be constructed and operated in the specific orientation, therefore the above orientation or positional relationship terms cannot be understood or interpreted as a limitation on the scheme of the utility model.

[0045] In addition, in the description of the present specification, the meaning of "a plurality of" is at least two, such as two, three or more, etc., unless otherwise explicitly and specifically limited.

Claims

1. A discharge mechanism for a horizontal scraped evaporator, comprising a discharge port, characterized in that: A T-shaped discharge pipe is fixedly provided on one side of the discharge port. The T-shaped discharge pipe is defined as being located on the right side of the discharge port. A cylinder extending to the left and right is provided at the right end of the T-shaped discharge pipe. The output end of the cylinder is the left end. A push rod is provided inside the cylinder. A pressure cap for closing the discharge port is provided at the left end of the push rod. An output port is provided at the lower end of the T-shaped discharge pipe.

2. The discharge mechanism of a horizontal scraper evaporator according to claim 1, characterized in that, The rear side of the T-shaped discharge pipe is provided with two parallel ear plates, and a bolt extending vertically is passed between the two ear plates. The right side of the T-shaped discharge pipe is provided with a mounting plate extending vertically, and the mounting plate is hinged to the bolt so that the mounting plate can rotate around the bolt.

3. The discharge mechanism of a horizontal scraper evaporator according to claim 2, characterized in that, The cylinder has a fixing plate at its left end, and the fixing plate has multiple screws to fix the cylinder to the mounting plate.

4. The discharge mechanism of a horizontal scraper evaporator according to claim 3, characterized in that, Multiple fixing blocks are provided on the upper and lower sides of the right end of the T-shaped discharge pipe. The upper and lower ends of the mounting plate are provided with fixing sleeves corresponding to each fixing block. Star-shaped handles extending to the left and right are passed through the fixing sleeves. The left end of each star-shaped handle is screwed onto the corresponding fixing block.

5. The discharge mechanism of a horizontal scraper evaporator according to claim 4, characterized in that, The outer circumferential surface of the output port is provided with a circumferentially extending hanging ring to improve the convenience of material collection.

6. The discharge mechanism of a horizontal scraper evaporator according to claim 5, characterized in that, A top block is fixedly provided on the right side of the pressure cap, and the left end of the push rod is connected to the top block by a thread.

7. The discharge mechanism of a horizontal scraper evaporator according to claim 6, characterized in that, The left end of the pressure cap is provided with a sealing gasket to improve the sealing of the discharge port.

Citation Information

Patent Citations

  • Scraper type low-temperature evaporator

    CN111617503A