Emulsifying and filtering device for producing water-soluble edible essence

By designing an auger to gradually add raw materials to the emulsification and filtration device and utilizing the rotation of stirring blades and cleaning plates, the problems of low stirring efficiency and impurity influence in the emulsification device were solved, achieving uniform stirring and high-quality emulsification.

CN223683113UActive Publication Date: 2025-12-19FOSHAN BAINUO FOOD CO LTD
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Patent Information

Application Number
CN202423285803.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-19
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing emulsification equipment has low stirring efficiency when raw materials are fed in at a concentrated rate, resulting in uneven mixing and large particulate impurities affecting the quality of the finished product.

Method used

An emulsification and filtration device was designed, comprising a heating treatment tank, a feeding assembly, a stirring assembly, and a transmission assembly. Raw materials are added gradually via an auger, and uniform stirring is achieved by rotating the stirring blades and cleaning plates to prevent impurities from entering and to clean the filter screen to prevent clogging.

Benefits of technology

It improves the uniformity of the emulsification process, prevents large particles of impurities from entering, enhances the quality of the finished product, avoids filter clogging, and ensures emulsification efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of edible essence production, in particular to an emulsifying and filtering device for water-soluble edible essence production. The emulsifying device mainly aims at solving the problems that the stirring efficiency is reduced, the uniformity of raw material emulsifying and mixing is influenced, and the emulsifying effect is influenced because the raw materials enter intensively and the primary stirring requirement of the emulsifying device on the raw materials is relatively large because of the stirring and emulsifying treatment after the raw materials and water enter the emulsifying device. According to the technical scheme, the device comprises a heating treatment tank, and a controller is installed on the front wall body of the heating treatment tank. According to the utility model, large-particle impurities in raw materials at a filtering position are filtered in a material guiding process, so that the quality of finished products is prevented from being reduced, and meanwhile, the pressure during primary stirring emulsification can be reduced and the uniformity after emulsification and mixing can be improved in a continuous feeding state.
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Description

TECHNICAL FIELD

[0001] The utility model relates to edible essence production technical field especially relates to an emulsification filter device for water-soluble edible essence production. BACKGROUND

[0002] Water-soluble edible essence refers to the edible essence that can be dissolved in alcohol solvent, and it needs to be emulsified in the production process. Usually, it is produced and processed with the aid of an emulsification device. The edible essence needs to add emulsifier in the emulsification process, which plays a crucial role in the emulsification process, which is conducive to reducing the surface tension between the two liquids, so that one liquid can be dispersed in another liquid in the form of small droplets. After adding the emulsifier, the solid raw materials can be gradually dissolved and dispersed in water through proper heating and stirring to form a uniform liquid system.

[0003] However, the existing emulsification device can only stir and emulsify the raw materials after they enter the device. Because the raw materials enter the device in a concentrated manner, the emulsification device needs to stir the raw materials preliminarily, which reduces the stirring efficiency and affects the uniformity of the raw materials during emulsification and mixing. In addition, large particles of impurities mixed in the raw materials can affect the quality of the finished emulsified edible essence. In view of this, we propose an emulsification filter device for water-soluble edible essence production. UTILITY MODEL CONTENT

[0004] The utility model aims at the problems in the background art and proposes an emulsification filter device for water-soluble edible essence production.

[0005] The technical scheme of the utility model: an emulsification filter device for water-soluble edible essence production, comprising a heating treatment tank, a controller is installed on the front view wall of the heating treatment tank, a support plate is connected to the bottom end of the supporting leg of the heating treatment tank, a storage tank is installed on the top wall of the support plate, a feeding assembly is installed on the storage tank, the feeding assembly comprises a material guide pipe, a discharge pipe is connected to the outer wall opening of the material guide pipe, a first rotating shaft and an auger are arranged in the material guide pipe, a filter screen is installed in the heating treatment tank, a stirring assembly is installed on the heating treatment tank and the support plate, the stirring assembly comprises a motor, the output end of the motor is connected to a second rotating shaft, stirring blades and cleaning paddles are welded on the outer surface wall of the second rotating shaft, and a transmission assembly is arranged on the first rotating shaft and the second rotating shaft.

[0006] Preferably, the inner cavity of the storage tank is divided into an inclined cavity and a cylindrical cavity, and a sealing cover is arranged at the feed inlet of the top of the storage tank.

[0007] Preferably, the auger is sleeved on the outer surface wall of the first rotating shaft, and part of the structure of the auger and the first rotating shaft is arranged in the cylindrical cavity.

[0008] Preferably, the plurality of stirring blades and cleaning paddles are arranged in an annular array on the outer surface wall of the second rotating shaft.

[0009] Preferably, the plurality of cleaning paddles are arranged in the space above the filter screen, and the cleaning surfaces of the plurality of cleaning paddles are in contact with the top wall of the filter screen.

[0010] Preferably, the transmission assembly comprises a transmission belt, and the transmission belt is provided with a first pulley and a second pulley, and the first pulley and the second pulley are respectively sleeved on the outer surface wall of the first rotating shaft and the second rotating shaft.

[0011] Compared with the prior art, the utility model has the beneficial technical effects that:

[0012] The utility model discloses a motor drives the second rotating shaft to drive the stirring blade, cleaning paddle and second pulley to rotate, so that the first pulley is driven to rotate with the first rotating shaft under the transmission of the transmission belt, realizes the feeding in the process of the edible essence raw material stirring, and under the setting of the filter screen, the large -sized impurity in the raw material is prevented from entering, so as to prevent the quality of finished product from being reduced, and under the rotating effect of the cleaning paddle, the filter screen can be cleaned, prevents the clogging caused by the raw material accumulation on the filter screen, and the filter screen can be cleaned to prevent the influence of subsequent filtration, and due to the gradual addition of the auger, the pressure when initially emulsifying, mixing is reduced, and the uniformity when stirring is improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a kind of water-soluble edible essence production emulsion filter device's three-dimensional structure schematic diagram;

[0014] Figure 2 It is Figure 1 Front view cross-sectional structure schematic diagram;

[0015] Figure 3 It is Figure 1 Cooperative structure schematic diagram of feeding assembly, stirring assembly and transmission assembly in

[0016] Fig. 1, heating treatment tank;2, controller;3, support plate;4, storage tank;5, sealing cover;6, feeding assembly;61, material guide pipe;62, row pipe;63, first rotating shaft;64, auger;7, filter screen;8, stirring assembly;8, stirring assembly;8, stirring assembly;8, stirring assembly;8, stirring assembly;9, transmission assembly;91, transmission belt;92, first pulley;93, second pulley. DETAILED DESCRIPTION

[0017] The technical scheme of the utility model is further explained below in combination with the drawings and specific embodiments.

[0018] Embodiment

[0019] As Figures 1 to 3 shown, the utility model provides an emulsification filter device for water-soluble edible essence production, including heating treatment jar 1, controller 2 is fixedly installed on the front view wall of heating treatment jar 1, the top wall of support plate 3 is connected with the bottom end of the supporting leg of heating treatment jar 1, the storage box 4 is also installed on the top wall of support plate 3, and support plate 3 supports storage box 4 and heating treatment jar 1; the sealing cover 5 is displaced at the feed inlet of the top of storage box 4, shields the feed inlet of storage box 4, is favorable to the protection of raw materials therein, and the sealing cover 5 is connected with the back wall of storage box 4 by using the hinge arranged on the back wall, which facilitates the turning of the sealing cover 5; the inclined cavity opened in the inside of storage box 4 facilitates the movement of raw materials into the cylindrical cavity, which is conducive to the subsequent introduction of edible essence emulsification raw materials into heating treatment jar 1.

[0020] Further, the feeding assembly 6 is installed on the storage box 4, the feeding assembly 6 includes the material guide pipe 61, the discharge pipe 62, the first rotating shaft 63 and the auger 64, the bottom end of the material guide pipe 61 is connected with the top opening of the cylindrical cavity in the storage box 4, which facilitates the subsequent material guide; the discharge pipe 62 is located between the material guide pipe 61 and the heating treatment jar 1, the two ends of the discharge pipe 62 are communicated with the material guide pipe 61 and the inside of the heating treatment jar 1, and the discharge pipe 62 is arranged in an inclined state, which facilitates the introduction of raw materials into the heating treatment jar 1; the filter screen 7 is fixedly installed on the inner surface wall of the heating treatment jar 1, and the outlet of the discharge pipe 62 is located above the filter screen 7, so as to facilitate the introduction of raw materials onto the filter screen 7 for filtration, prevent large-particle impurities from entering the emulsification mixing space below the filter screen 7, and prevent the quality of edible essence products from being reduced;

[0021] A first rotating hole is opened in the top wall of the material guide pipe 61, a first sealing bearing is arranged in the first rotating hole, the first rotating shaft 63 is arranged in the material guide pipe 61, the top end of the first rotating shaft 63 penetrates the first rotating hole, the outer surface wall of the first rotating shaft 63 arranged in the first rotating hole is connected with the inner surface wall of the first sealing bearing, which facilitates the rotation of the first rotating shaft 63 on the material guide pipe 61; a bearing is embeddedly arranged on the bottom inner wall of the storage box 4, the bottom end of the first rotating shaft 63 is inserted into the bearing, so that part of the outer wall of the first rotating shaft 63 is connected with the inner surface wall of the bearing, which facilitates the rotation of the first rotating shaft 63 in the material guide pipe 61; the auger 64 is fixedly sleeved on the outer surface wall of the first rotating shaft 63, most of the structure of the auger 64 is arranged in the material guide pipe 61, and a small part of the structure of the auger 64 is inserted into the cylindrical cavity opened in the storage box 4, which facilitates the introduction of raw materials in the storage box 4 into the heating treatment jar 1 for stirring and emulsification.

[0022] Further, the heating treatment tank 1 and the support plate 3 are provided with a stirring assembly 8, which comprises a motor 81, a second rotating shaft 82, stirring blades 83 and cleaning paddles 84. The motor 81 is installed on the top wall of the support plate 3. The top wall and the bottom wall of the heating treatment tank 1 are symmetrically provided with second rotating holes. The center of the filter screen 7 is provided with a third rotating hole. The third rotating hole and the two second rotating holes are respectively provided with third sealing bearings and second sealing bearings. The bottom end of the second rotating shaft 82 is connected with the output end of the motor 81. The top end of the second rotating shaft 82 penetrates the third rotating hole and one of the second rotating holes on the top of the heating treatment tank 1. With the assistance of the second sealing bearings and the third sealing bearings, the motor 81 drives the second rotating shaft 82 to rotate conveniently. A plurality of stirring blades 83 and a plurality of cleaning paddles 84 are arranged in an annular array on the outer surface wall of the second rotating shaft 82. The cleaning paddles 84 are arranged above the filter screen 7. The cleaning surface of the cleaning paddles 84 is in contact with the top wall of the filter screen 7, which is conducive to rotating at the top of the filter screen 7 under the driving of the second rotating shaft 82, so as to clean the top of the filter screen 7, preventing the accumulation and blockage of the raw materials. The plurality of stirring blades 83 are arranged below the filter screen 7, which is conducive to stirring and mixing the raw materials. The back wall of the heating treatment tank 1 is connected with a first discharge valve, a second discharge valve and a feeding valve. The first discharge valve is arranged above the filter screen 7, which is conducive to cleaning the impurities above the filter screen 7 by the cleaning paddles 84 in the rotating state after being opened, which is conducive to the subsequent filtering work. The second discharge valve and the feeding valve are arranged below the filter screen 7, which is conducive to discharging and guiding the materials.

[0023] Further, the second rotating shaft 82 and the first rotating shaft 63 are provided with a transmission assembly 9, which comprises a transmission belt 91, a first belt pulley 92 and a second belt pulley 93. The first belt pulley 92 and the second belt pulley 93 are respectively sleeved on the outer surface walls of the first rotating shaft 63 and the second rotating shaft 82. The transmission belt 91 is sleeved in the transmission grooves of the first belt pulley 92 and the second belt pulley 93, so that the raw materials can be continuously fed during the stirring process, which is conducive to improving the uniformity of the raw materials during emulsification and mixing.

[0024] In the embodiment, the motor 81 is started to drive the second rotating shaft 82 to rotate, so that the first rotating shaft 63 is driven to rotate under the transmission of the transmission belt 91, the first pulley 92 and the second pulley 93, the auger 64 is driven to rotate by the first rotating shaft 63, the raw materials are guided into the heating treatment tank 1 through the guide pipe 61 and the discharge pipe 62, and fall on the top of the filter screen 7. Since the second rotating shaft 82 rotates, the cleaning paddle 84 can rotate on the top of the filter screen 7, and the raw materials falling on the top of the filter screen 7 can be dispersed to prevent accumulation and blockage, and hinder the subsequent filtering work. At the same time, after dispersion, the raw materials can be filtered through the filter screen 7 to prevent large particles in the raw materials from entering the space below the filter screen 7, so as to prevent the product quality of the edible essence emulsion product. Since the stirring blade 83 is connected with the second rotating shaft 82, the feeding work can be carried out simultaneously with the stirring work, so that the mixing uniformity in the stirring process can be improved under the action of the gradual feeding and stirring, which is beneficial to the emulsification work. When it is necessary to supplement the raw materials in the storage tank 4, the sealing cover 5 is turned over, and after the supplement is completed, the sealing cover 5 is turned over to close the inlet of the storage tank 4, which is beneficial to protect the raw materials from being contaminated. When the emulsification processing is completed, the second discharge valve can be opened to discharge the raw materials. When the large particles accumulate more, the first discharge valve can be opened to cooperate with the cleaning paddle 84 in the rotating state to discharge the impurities, which is beneficial to the subsequent filtering work.

[0025] The above specific embodiments are only several preferred embodiments of the utility model, and based on the technical scheme of the utility model and the related inspiration of the above embodiments, the person skilled in the art can make various alternative improvements and combinations on the above specific embodiments.

Claims

1. An emulsification and filtration device for the production of water-soluble food flavorings, comprising a heating treatment tank (1), wherein a controller (2) is installed on the front-view wall of the heating treatment tank (1), and a support plate (3) is connected to the bottom end of the legs of the heating treatment tank (1), characterized in that: A storage box (4) is installed on the top wall of the support plate (3). A feeding assembly (6) is installed on the storage box (4). The feeding assembly (6) includes a guide pipe (61). A drain pipe (62) is connected to the opening of the outer wall of the guide pipe (61). A first rotating shaft (63) and an auger (64) are arranged inside the guide pipe (61). A filter screen (7) is installed inside the heat treatment tank (1). A stirring assembly (8) is installed on the heat treatment tank (1) and the support plate (3). The stirring assembly (8) includes a motor (81). A second rotating shaft (82) is connected to the output end of the motor (81). A stirring blade (83) and a cleaning baffle (84) are welded to the outer surface wall of the second rotating shaft (82). A transmission assembly (9) is arranged on the first rotating shaft (63) and the second rotating shaft (82).

2. The emulsifying and filtering device for the production of water-soluble food flavorings according to claim 1, characterized in that, The inner cavity of the storage box (4) is divided into an inclined cavity and a cylindrical cavity, and a sealing cover (5) is provided at the feed inlet at the top of the storage box (4).

3. The emulsification and filtration device for producing water-soluble food flavorings according to claim 2, characterized in that, The auger (64) is sleeved on the outer surface wall of the first rotating shaft (63), and part of the structure of the auger (64) and the first rotating shaft (63) is arranged in the cylindrical cavity.

4. The emulsifying and filtering device for the production of water-soluble food flavorings according to claim 1, characterized in that, Multiple stirring blades (83) and cleaning baffles (84) are arranged in a ring array on the outer surface wall of the second rotating shaft (82), and multiple stirring blades (83) and cleaning baffles (84) are arranged inside the heat treatment tank (1).

5. The emulsifying and filtering device for producing water-soluble food flavorings according to claim 1, characterized in that, Multiple cleaning baffles (84) are disposed in the space above the filter screen (7), and the cleaning surfaces of the multiple cleaning baffles (84) are in contact with the top wall of the filter screen (7).

6. The emulsifying and filtering device for producing water-soluble food flavorings according to claim 1, characterized in that, The transmission assembly (9) includes a transmission belt (91), in which a first pulley (92) and a second pulley (93) are provided. The first pulley (92) and the second pulley (93) are respectively sleeved on the outer surface wall of the first rotating shaft (63) and the second rotating shaft (82).