Wallboard processing and straightening device

By introducing a dust extraction mechanism into the straightening device, the problem of scratches caused by debris particles during the straightening process of metal wall panels is solved, ensuring product quality.

CN223684224UActive Publication Date: 2025-12-19HENAN YIZHAI YISHENG HOUSEHOLD PRODUCTS CO LTD
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Patent Information

Application Number
CN202520259243.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-12-19
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

During the straightening process of metal wall panels, debris and dust may get caught between the pressure roller and the wall panel, causing scratches and affecting product quality.

Method used

A wall panel processing straightening device was designed, which includes a dust collection mechanism, a clamping mechanism and a flattening mechanism. The dust collection process removes debris particles from the surface of the wall panel to prevent scratches.

Benefits of technology

It effectively removes debris and particles from the surface of the wall panel, ensuring that no scratches are generated during the straightening process and improving product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wallboard processing straightening device which comprises a working table, a reciprocating driving mechanism, a flattening mechanism, a dust collection mechanism and a clamping mechanism, supporting plates are arranged on the two sides of the top face of the working table, a guide rod is connected between the two supporting plates, the guide rod is connected with a sliding sleeve in a sliding mode, the reciprocating driving mechanism is arranged on one side of the supporting plates and connected with the sliding sleeve, and the clamping mechanism is arranged on the other side of the supporting plates. A first electric push rod is connected to the bottom end of the sliding sleeve, a fixed plate is connected to the piston end of the first electric push rod, a movable plate is hinged to one side of the fixed plate, a support is arranged on the fixed plate, a second electric push rod is hinged between the support and the movable plate, a dust collection shell is arranged on the bottom face of the movable plate, and the bottom face of the dust collection shell communicates with a plurality of dust suction heads. Therefore, dust collection treatment can be conducted on the surface of the wallboard before straightening treatment, chippings and particles are effectively removed, scratches caused by the chippings and particles to the wallboard in the straightening process are avoided, and therefore the product quality is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of wallboard processing, especially to a wallboard processing straightening device. BACKGROUND

[0002] Metal wall panels are widely used in various fields such as construction, industry and decoration. They not only provide structural support, but also have good durability and aesthetics. However, during the manufacturing process, due to the characteristics of the material itself or the limitations of the processing technology, the metal wall panels may be bent. In order to ensure the flatness of the metal wall panels, a straightening device is needed.

[0003] Currently, when straightening the wallboard, the surface of the wallboard may be contaminated with debris particles and dust during previous processing and transportation. These debris particles may be rolled into the contact area between the straightening pressure roller and the wallboard during the straightening process. As the pressure roller rolls, these particles may move along the surface of the wallboard under the action of pressure, which may cause different degrees of scratches, thereby affecting product quality. SUMMARY

[0004] The utility model aims at at least one of the technical problems in the related art.

[0005] To this end, the utility model provides a wallboard processing straightening device, which can perform dust collection treatment on the surface of the wallboard before straightening treatment, effectively remove debris particles, and avoid scratches on the wallboard during the straightening process, thereby ensuring product quality.

[0006] To achieve the above-mentioned purpose, the utility model provides a wallboard processing straightening device, which comprises a workbench, a reciprocating drive mechanism, a flattening mechanism, a dust collection mechanism and a clamping mechanism. The top surface of the workbench is provided with a support plate on both sides, and a guide rod is connected between the two support plates. The guide rod is slidingly connected with a sliding sleeve. The reciprocating drive mechanism is arranged on one side of the support plate and connected with the sliding sleeve. The bottom end of the sliding sleeve is connected with a first electric push rod. The piston end of the first electric push rod is connected with a fixed plate. A movable plate is hinged on one side of the fixed plate. A bracket is arranged on the fixed plate. A second electric push rod is hinged between the bracket and the movable plate. A dust collection shell is arranged on the bottom surface of the movable plate. A plurality of dust collection heads are communicated with the bottom surface of the dust collection shell. The flattening mechanism is arranged on the bottom surface of the fixed plate. The dust collection mechanism is arranged on one side of the support plate and communicated with the dust collection shell. The clamping mechanism is arranged on the support plate.

[0007] The wallboard processing straightening device of the utility model can perform dust collection treatment on the surface of the wallboard before straightening treatment, effectively remove debris particles, and avoid scratches on the wallboard during the straightening process, thereby ensuring product quality.

[0008] In addition, the wallboard processing and straightening device according to the above application can have the following additional technical features:

[0009] Specifically, the reciprocating driving mechanism comprises a supporting plate, a driving component, a rotating disc and a connecting rod, wherein the supporting plate is arranged on one side of the supporting plate, the driving component is arranged on the supporting plate, the rotating disc is connected with the output shaft of the driving component, the supporting plate is provided with a through hole, one end of the connecting rod is hinged with the rotating disc, and the other end is hinged with the sliding sleeve through the through hole.

[0010] Specifically, the flattening mechanism comprises two mounting plates and a flattening roller, wherein the two mounting plates are arranged on the bottom surface of the fixed plate in opposite directions, and the flattening roller is rotatably connected between the two mounting plates.

[0011] Specifically, the dust collection mechanism comprises a supporting plate, a dust collection box, a fan, a conveying pipe and a filter screen, wherein the supporting plate is arranged on one side of the supporting plate, the dust collection box and the fan are arranged on the supporting plate respectively, the input end of the fan is communicated with the dust collection box, one end of the conveying pipe is communicated with the dust collection box, the other end is communicated with the dust collection shell through the supporting plate, and the filter screen is arranged in the dust collection box.

[0012] Specifically, the clamping mechanism comprises two clamping plates and a plurality of springs, wherein the two clamping plates are respectively located on the inner sides of the two supporting plates, and the plurality of springs are respectively connected between the clamping plates and the supporting plates.

[0013] The additional aspects and advantages of the present application will be partially given in the following description, and some will become apparent from the following description, or be understood by the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0014] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:

[0015] Figure 1 It is a structural schematic view of the wallboard processing and straightening device of the present application;

[0016] Figure 2 It is a side view of the supporting plate of the wallboard processing and straightening device of the present application;

[0017] Figure 3 It is a side view of the dust collection shell of the wallboard processing and straightening device of the present application;

[0018] Figure 4 It is a sectional view of the dust collection box of the wallboard processing and straightening device of the present application.

[0019] As shown in the figure: 10, workbench; 11, support plate; 12, through hole; 21, guide rod; 22, sliding sleeve; 30, reciprocating drive mechanism; 31, supporting plate; 32, drive component; 33, rotary disc; 34, connecting rod; 41, first electric push rod; 42, fixed plate; 51, movable plate; 52, support; 53, second electric push rod; 54, dust collecting shell; 55, dust collecting head; 60, flattening mechanism; 61, mounting plate; 62, flattening roller; 70, dust collecting mechanism; 71, supporting plate; 72, dust collecting box; 73, fan; 74, conveying pipe; 75, filter screen; 80, clamping mechanism; 81, clamping plate; 82, spring. DETAILED DESCRIPTION

[0020] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and should not be understood as limiting the present application. On the contrary, the embodiments of the present application include all changes, modifications and equivalents falling within the spirit and scope of the appended claims.

[0021] The wallboard processing straightening device according to the embodiments of the present application is described below in conjunction with the drawings.

[0022] As Figures 1-3 shown, the wallboard processing straightening device according to the embodiments of the present application can include a workbench 10, a reciprocating drive mechanism 30, a flattening mechanism 60, a dust collecting mechanism 70 and a clamping mechanism 80.

[0023] The workbench 10 has support plates 11 on both sides of the top surface, and a guide rod 21 is connected between the two support plates 11, and a sliding sleeve 22 is slidingly connected to the guide rod 21.

[0024] The reciprocating drive mechanism 30 is arranged on one side of the support plate 11 and connected to the sliding sleeve 22.

[0025] The bottom end of the sliding sleeve 22 is connected to a first electric push rod 41, and the piston end of the first electric push rod 41 is connected to a fixed plate 42.

[0026] The fixed plate 42 is hingedly connected to a movable plate 51 on one side, and the fixed plate 42 is provided with a support 52, and a second electric push rod 53 is hingedly connected between the support 52 and the movable plate 51, and the bottom surface of the movable plate 51 is provided with a dust collecting shell 54, and the bottom surface of the dust collecting shell 54 is connected to a plurality of dust collecting heads 55.

[0027] It should be noted that the dust particles and dust on the surface of the wallboard can be absorbed and treated by matching the dust collection head 55 with the dust collection mechanism 70, so as to prevent scratches on the wallboard during straightening due to the dust particles, and the angle of the dust collection head 55 can be adjusted by controlling the piston end extension of the second electric push rod 53, so as to expand the dust collection range and move the dust collection head 55 away during straightening to prevent interference with the flattening mechanism 60.

[0028] The flattening mechanism 60 is arranged on the bottom surface of the fixed plate 42.

[0029] The dust collection mechanism 70 is arranged on one side of the support plate 11 and is in communication with the dust collection shell 54.

[0030] The clamping mechanism 80 is arranged on the support plate 11.

[0031] Specifically, the worker first places the wallboard to be straightened on the workbench 10, then clamps and fixes the wallboard through the clamping mechanism 80, and then starts the first electric push rod 41 to drive the fixed plate 42 and the dust collection head 55 to descend and approach the wallboard.

[0032] Then start the dust collection mechanism 70 to absorb and treat the dust particles (such as dust particles) and dust on the surface of the wallboard through the dust collection head 55, and then start the reciprocating drive mechanism 30 to drive the sliding sleeve 22 to reciprocate on the guide rod 21, thereby driving the dust collection head 55 to move and dust different areas of the wallboard. At the same time, in this process, the second electric push rod 53 is started to drive the movable plate 51 to move and adjust the angle of the dust collection head 55 to expand the dust collection range.

[0033] After dust collection, the angle of the dust collection head 55 is adjusted by the second electric push rod 53 to move the dust collection head 55 away to prevent interference with the work of the flattening mechanism 60, and then the first electric push rod 41 is started to drive the flattening mechanism 60 to descend and adhere to the surface of the wallboard. Then start the reciprocating drive mechanism 30 to drive the sliding sleeve 22 to reciprocate on the guide rod 21, thereby driving the flattening mechanism 60 to reciprocate on the wallboard to straighten the wallboard.

[0034] The wallboard processing and straightening device of the embodiment of the utility model can perform dust collection treatment on the surface of the wallboard before straightening, effectively remove dust particles, avoid scratches on the wallboard during straightening, and thus ensure product quality.

[0035] In an embodiment of the utility model, as shown in Figure 1 and Figure 2As shown, the reciprocating driving mechanism 30 can include a bracket 31, a driving component 32, a rotating disc 33, and a connecting rod 34, wherein the bracket 31 is arranged on one side of the support plate 11, the driving component 32 is arranged on the bracket 31, the rotating disc 33 is connected with an output shaft of the driving component 32, the support plate 11 is provided with a through hole 12, one end of the connecting rod 34 is hingedly connected with the rotating disc 33, and the other end of the connecting rod 34 is hingedly connected with the sliding sleeve 22 through the through hole 12.

[0036] It should be noted that the driving component 32 described in the embodiment can be selected from a motor, and the rotating disc 33 and the connecting rod 34 are hingedly connected through a pin shaft. The rotating disc 33 can be driven to rotate by the driving component 32, so as to drive the connecting rod 34 to move. The connecting rod 34 pushes the sliding sleeve 22 to slide on the guide rod 21, so as to drive the flattening mechanism 60 to roll on the wallboard and straighten the wallboard.

[0037] In one embodiment of the present application, as shown in Figure 1 The flattening mechanism 60 can include two mounting plates 61 and a flattening roller 62, wherein the two mounting plates 61 are oppositely arranged on the bottom surface of the fixed plate 42, and the flattening roller 62 is rotatably connected between the two mounting plates 61.

[0038] It can be understood that the reciprocating driving mechanism 30 can drive the sliding sleeve 22 to reciprocally slide on the guide rod 21, so as to drive the flattening roller 62 to reciprocally roll on the wallboard and straighten the wallboard.

[0039] In one embodiment of the present application, as shown in Figure 1 and Figure 4 The dust collection mechanism 70 can include a support plate 71, a dust collection box 72, a fan 73, a conveying pipe 74, and a filter screen 75, wherein the support plate 71 is arranged on one side of the support plate 11, the dust collection box 72 and the fan 73 are arranged on the support plate 71, respectively, the input end of the fan 73 is communicated with the dust collection box 72, one end of the conveying pipe 74 is communicated with the dust collection box 72, the other end of the conveying pipe 74 is communicated with the dust collection shell 54 through the support plate 11, and the filter screen 75 is arranged in the dust collection box 72.

[0040] It should be noted that the conveying pipe 74 is selected from a corrugated pipe, which is suitable for the position change of the dust collection shell 54. Through the suction force of the fan 73 and the dust collection head 55, the debris particles and dust on the surface of the wallboard can be absorbed and then conveyed to the dust collection shell 54, and then conveyed to the dust collection box 72 through the conveying pipe 74. The filter screen 75 blocks the large-particle debris particles, so that the large-particle debris particles are collected in the dust collection box 72, and damage to the fan 73 caused by the large-particle debris particles is prevented.

[0041] The dust collection box 72 is provided with a pressure relief device, which is automatically opened when the pressure in the dust collection box 72 exceeds a set safety limit, so as to release the excessive pressure. The filter screen 75 is installed in the dust collection box 72 through an installation groove, and can be pulled out and disassembled.

[0042] In one embodiment of the present application, as shown in Figure 1 The clamping mechanism 80 can include two clamping plates 81 and a plurality of springs 82, wherein the two clamping plates 81 are respectively located on the inner sides of the two support plates 11, and the plurality of springs 82 are respectively connected between the clamping plates 81 and the support plates 11.

[0043] It should be noted that the wallboard can be clamped and fixed by the spring 82 cooperating with the clamping plate 81, and the stability of the wallboard during straightening is enhanced, and the spring 82 has elasticity to adapt to the deformation generated during wallboard straightening.

[0044] In summary, the wallboard processing and straightening device of the embodiments of the present application can perform dust removal treatment on the surface of the wallboard before straightening treatment, effectively remove debris particles, and avoid causing scratches on the wallboard during straightening, thereby ensuring product quality.

[0045] In the description of the present application, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0046] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner. In addition, the skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.

[0047] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the present application, and the ordinary skilled in the art can change, modify, replace and deform the above embodiments within the scope of the present application.

Claims

1. A wallboard processing and straightening apparatus, characterized by, Including workbench, reciprocating drive mechanism, flattening mechanism, dust collection mechanism and clamping mechanism, wherein, Both sides of the top surface of the workbench are provided with supporting plates, a guide rod is connected between the two supporting plates, and a sliding sleeve is slidably connected to the guide rod; The reciprocating drive mechanism is arranged on one side of the supporting plate and connected with the sliding sleeve; The bottom end of the sliding sleeve is connected with a first electric push rod, and the piston end of the first electric push rod is connected with a fixed plate; One side of the fixed plate is hinged with a movable plate, a support is arranged on the fixed plate, a second electric push rod is hinged between the support and the movable plate, and a dust collection shell is arranged on the bottom surface of the movable plate; The flattening mechanism is arranged on the bottom surface of the fixed plate; The dust collection mechanism is arranged on one side of the supporting plate and is in communication with the dust collection shell; The clamping mechanism is arranged on the supporting plate.

2. The wallboard processing and straightening apparatus of claim 1 wherein, The reciprocating drive mechanism comprises a supporting plate, a driving component, a rotating disc, and a connecting rod, wherein The supporting plate is arranged on one side of the supporting plate, the driving component is arranged on the supporting plate, the rotating disc is connected with the output shaft of the driving component, the supporting plate is provided with a through hole, one end of the connecting rod is hinged with the rotating disc, and the other end passes through the through hole and is hinged with the sliding sleeve.

3. The wallboard processing and straightening apparatus of claim 1 wherein, The flattening mechanism comprises two mounting plates and a flattening roller, wherein Two mounting plates are arranged on the bottom surface of the fixed plate in opposite positions, and the flattening roller is rotatably connected between the two mounting plates.

4. The wallboard processing and straightening apparatus of claim 1 wherein, The dust collection mechanism comprises a supporting plate, a dust collection box, a fan, a conveying pipe and a filter screen, wherein The supporting plate is arranged on one side of the supporting plate, the dust collection box and the fan are arranged on the supporting plate respectively, the input end of the fan is in communication with the dust collection box, one end of the conveying pipe is in communication with the dust collection box, the other end passes through the supporting plate and is in communication with the dust collection shell, and the filter screen is arranged in the dust collection box.

5. The wallboard processing and straightening apparatus of claim 1 wherein, The clamping mechanism comprises two clamping plates and a plurality of springs, wherein Two clamping plates are respectively arranged on the inner sides of the two supporting plates, and a plurality of springs are respectively connected between the clamping plates and the supporting plates.