Dyeing and soaking device for elastic woven fabric production

By introducing conveyor rollers and extrusion mechanisms into the dyeing equipment for elastic woven fabric production, combined with a circulating dye system, the problem of dye dripping after dyeing was solved, realizing the recycling of dye and improving the efficiency of the equipment.

CN223688592UActive Publication Date: 2025-12-19HANGZHOU DIAT TEXTILE CO LTD
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Patent Information

Application Number
CN202423309695.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-19
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing dyeing equipment for elastic woven fabric production results in excess dye dripping onto the ground after dyeing, causing waste and increasing the workload of workers.

Method used

A device was designed that includes a dyeing soaking tank, a conveying roller, an extrusion mechanism, and a circulating dye system. The conveying roller and the roller combination are driven by a motor to remove excess dye and collect it into a connecting tank and a pipe, and then recycled using a gear pump.

Benefits of technology

It effectively prevents dye dripping, reduces waste, lowers labor intensity, and improves the efficiency of the equipment and the utilization rate of dye.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of elastic woven fabric production, and discloses an elastic woven fabric production dyeing and soaking device which comprises a dyeing and soaking box, two first conveying rollers are rotationally installed on the inner wall of the dyeing and soaking box, and two first motors are fixedly installed on the front surface of the dyeing and soaking box. The output ends of two first motors rotationally penetrate into the dyeing soaking box, a second motor drives a lower roller and an upper roller to rotate, redundant dye on the elastic woven fabric is removed while the elastic woven fabric is conveyed, and the elastic woven fabric enters a connecting groove and a first connecting pipeline along a trapezoidal plate; a gear pump is used for conveying dye in a first connecting pipeline into a second connecting pipeline, and then the dye enters a dyeing soaking box, so that the dye is recycled, the dye is prevented from falling to the outside and polluting the external environment, the loss of the elastic woven fabric during dyeing is reduced, and the use efficiency of the device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the production technology field of elastic woven cloth, concretely to a dyeing soaking device for elastic woven cloth production. BACKGROUND

[0002] Woven fabric is formed by the interlacing of warp and weft yarns in a weaving machine, and its weave generally includes plain weave, twill weave and satin weave, and their variations. This kind of fabric is firm, crisp and not easy to deform due to the interlacing of warp and weft, and it is classified according to its composition, including cotton fabric, silk fabric, wool fabric, hemp fabric, chemical fiber fabric and their blended and interwoven fabrics. Elastic woven cloth is a kind of woven fabric with elasticity, which is usually used to make clothes and other textiles. During the production of elastic woven cloth, a dyeing device is needed for dyeing and processing.

[0003] The existing dyeing soaking device for elastic woven cloth production needs to transport the elastic woven cloth into the inside of the dyeing soaking tank for dyeing by the dye inside the dyeing soaking tank. However, after the elastic woven cloth is removed from the inside of the dyeing soaking tank, the excess dye on the elastic woven cloth will drip onto the ground, causing waste of dye and the need for subsequent cleaning, which increases the labor intensity of the workers. UTILITY MODEL CONTENT

[0004] (I) Technical problem solved

[0005] In view of the deficiencies of the prior art, the utility model provides a dyeing soaking device for elastic woven cloth production, which solves the problem of waste of dye and the need for subsequent cleaning, which increases the labor intensity of the workers.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a dyeing soaking device for elastic woven cloth production, comprising a dyeing soaking tank, two first conveying rollers are rotatably installed on the inner wall of the dyeing soaking tank, two first motors are fixedly installed on the front surface of the dyeing soaking tank, the output ends of the two first motors are rotatably penetrated into the inside of the dyeing soaking tank, the two first motors are fixedly connected with the two first conveying rollers respectively, a partition plate is fixedly installed in the inside of the dyeing soaking tank, a trapezoidal plate is fixedly installed at the right end of the lower inner wall of the dyeing soaking tank;

[0008] The utility model provides an extrusion mechanism, extrusion mechanism sets up in dyeing soaking tank, and extrusion mechanism includes lower mill roll, upper mill roll and scraper, and the front surface of dyeing soaking tank is fixedly installed with installation box, and the rear end of installation box is open, and lower mill roll rotates the installation of the position of installation box on the inner wall of dyeing soaking tank, and the inside fixed mounting of installation box has second motor, and the output of second motor rotates and penetrates into the inside of dyeing soaking tank, and second motor is fixedly connected with lower mill roll, and upper mill roll rotates the inner wall of dyeing soaking tank, and upper mill roll is located above lower mill roll, and the front inner wall of installation box rotates the rod, and the rear end of rod rotates and penetrates into the inside of dyeing soaking tank, and rod is fixedly connected with upper mill roll, and scraper is fixedly installed on the inner wall of dyeing soaking tank, and scraper is in contact with the surface of lower mill roll.

[0009] Preferably, the extrusion mechanism further comprises two gears, the two gears are fixedly installed on the output end of the second motor and the outer surface of the rotating rod respectively, and the two gears are meshed and connected.

[0010] Preferably, a connecting groove is formed at the right end of the front inner wall of the dyeing soaking tank, a first connecting pipeline is fixedly installed on the front surface of the dyeing soaking tank, the rear end of the first connecting pipeline extends into the inside of the connecting groove, and the first connecting pipeline is in communication with the inside of the connecting groove.

[0011] Preferably, a gear pump is fixedly installed on the upper surface of the dyeing soaking tank, one end of the first connecting pipeline away from the connecting groove is fixedly connected with the input end of the gear pump, a second connecting pipeline is fixedly installed on the output end of the gear pump, and one end of the second connecting pipeline away from the gear pump penetrates into the inside of the dyeing soaking tank.

[0012] Preferably, a second conveying roller is rotatably installed on the inner wall of the dyeing soaking tank, the second conveying roller is located on the upper surface of the partition plate, a third motor is fixedly installed on the front surface of the dyeing soaking tank corresponding to the position of the second conveying roller, the output end of the third motor rotates and penetrates into the inside of the dyeing soaking tank, and the third motor is fixedly connected with the second conveying roller.

[0013] Preferably, a movable door is hingedly connected to the upper surface of the dyeing soaking tank.

[0014] (Three) beneficial effects

[0015] Compared with the prior art, the utility model provides a dyeing soaking device for elastic woven fabric production, which has the following beneficial effects:

[0016] 1、 the elastic woven fabric production dyeing soaking device, through the second motor drives the lower roller and the upper roller to rotate, removes the excess dye on the elastic woven fabric while conveying the elastic woven fabric, and makes it enter the inside of the connecting groove, the first connecting pipeline along the trapezoidal plate, the gear pump sends the dye inside the first connecting pipeline to the inside of the second connecting pipeline, enters the inside of the dyeing soaking tank, so that the dye is recycled, prevents the dye from falling to the outside, pollutes the external environment, reduces the loss when the elastic woven fabric is dyed, and improves the use efficiency of the device. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall overhead structure schematic diagram of the elastic woven fabric production dyeing soaking device of the utility model;

[0018] Figure 2 It is the internal cutaway front view structure schematic diagram of the elastic woven fabric production dyeing soaking device of the utility model;

[0019] Figure 3 It is the internal cutaway side view structure schematic diagram of the elastic woven fabric production dyeing soaking device of the utility model;

[0020] Figure 4 It is the internal cutaway overhead structure schematic diagram of the elastic woven fabric production dyeing soaking device of the utility model;

[0021] Figure 5 It is the internal cutaway overhead structure schematic diagram of the connecting groove of the utility model.

[0022] In the drawing: 1, dyeing soaking tank, 2, first conveying roller, 3, first motor, 4, partition, 5, lower roller, 6, upper roller, 7, mounting box, 8, second motor, 9, rotating rod, 10, scraper, 11, gear, 12, trapezoidal plate, 13, connecting groove, 14, first connecting pipeline, 15, gear pump, 16, second connecting pipeline, 17, second conveying roller, 18, third motor, 19, movable door. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0024] Please refer to Figures 1-5This utility model provides a new technical solution: a dyeing and soaking device for producing elastic woven fabric, including a dyeing and soaking tank 1, with conveying rollers rotatably installed at both the left and right openings of the dyeing and soaking tank 1, two first conveying rollers 2 rotatably installed on the inner wall of the dyeing and soaking tank 1, two first motors 3 fixedly installed on the front surface of the dyeing and soaking tank 1, the output ends of the two first motors 3 rotatably penetrating into the interior of the dyeing and soaking tank 1, the two first motors 3 being fixedly connected to the two first conveying rollers 2 respectively, a partition 4 fixedly installed inside the dyeing and soaking tank 1, and a trapezoidal plate 12 fixedly installed on the right end of the lower inner wall of the dyeing and soaking tank 1;

[0025] An extrusion mechanism is installed inside the dyeing soaking tank 1. The extrusion mechanism includes a lower roller 5, an upper roller 6, and a scraper 10. A mounting box 7 is fixedly installed on the front surface of the dyeing soaking tank 1. The rear end of the mounting box 7 is open. The lower roller 5 is rotatably installed on the inner wall of the dyeing soaking tank 1, corresponding to the position of the mounting box 7. A second motor 8 is fixedly installed inside the mounting box 7. The output end of the second motor 8 rotates through into the interior of the dyeing soaking tank 1. The second motor 8 is fixedly connected to the lower roller 5. The upper roller 6 is rotatably installed on the inner wall of the dyeing soaking tank 1. The upper roller 6 is located above the lower roller 5. A rotating rod 9 is rotatably installed on the front inner wall of the mounting box 7. The rear end of the rotating rod 9 rotates through into the interior of the dyeing soaking tank 1. The rotating rod 9 is fixedly connected to the upper roller 6. The scraper 10 is fixedly installed on the inner wall of the dyeing soaking tank 1. The scraper 10 is in contact with the surface of the lower roller 5.

[0026] Furthermore, the extrusion mechanism also includes two gears 11, which are fixedly mounted on the output end of the second motor 8 and the outer surface of the rotating rod 9, respectively, and the two gears 11 are meshed together.

[0027] Furthermore, a connecting groove 13 is provided at the right end of the front inner wall of the dyeing soaking tank 1, and a first connecting pipe 14 is fixedly installed on the front surface of the dyeing soaking tank 1. The rear end of the first connecting pipe 14 extends into the interior of the connecting groove 13, and the first connecting pipe 14 communicates with the interior of the connecting groove 13.

[0028] Furthermore, a gear pump 15 is fixedly installed on the upper surface of the dyeing soaking tank 1. The end of the first connecting pipe 14 away from the connecting groove 13 is fixedly connected to the input end of the gear pump 15. The output end of the gear pump 15 is fixedly installed with a second connecting pipe 16. The end of the second connecting pipe 16 away from the gear pump 15 extends into the interior of the dyeing soaking tank 1.

[0029] Further, the second motor 8 drives the lower roller 5 and the upper roller 6 to rotate, removes the excess dye on the elastic woven fabric while conveying the elastic woven fabric, and makes the elastic woven fabric enter the connecting groove 13 and the first connecting pipeline 14. The gear pump 15 sends the dye in the first connecting pipeline 14 to the inside of the second connecting pipeline 16, and then enters the inside of the dyeing soaking tank 1, so as to recycle the dye and prevent the dye from falling to the outside and polluting the environment, thereby reducing the loss of the elastic woven fabric during dyeing and improving the use efficiency of the device.

[0030] Further, the second conveying roller 17 is rotatably installed on the inner wall of the dyeing soaking tank 1 and located on the upper surface of the partition plate 4. The third motor 18 is fixedly installed on the front surface of the dyeing soaking tank 1 and corresponds to the position of the second conveying roller 17. The output end of the third motor 18 penetrates into the inside of the dyeing soaking tank 1 and is fixedly connected with the second conveying roller 17.

[0031] Further, the upper surface of the dyeing soaking tank 1 is hingedly connected with the movable door 19 for adding dye.

[0032] Working principle: when the device is used, the motor on the device can be started to drive the two first conveying rollers 2 and the second conveying roller 17 to rotate and convey the elastic woven fabric into the inside of the dyeing soaking tank 1. The elastic woven fabric is soaked in the dye on the left end of the dyeing soaking tank 1 to be dyed. After dyeing, the elastic woven fabric is continuously conveyed to reach between the lower roller 5 and the upper roller 6. The second motor 8 drives the gear 11 fixedly connected with the output end to rotate, thereby driving another gear 11 meshingly connected with the gear 11 to rotate, driving the rotating rod 9 fixedly connected with the other gear 11 to rotate, and driving the lower roller 5 and the upper roller 6 fixedly connected with the second motor 8 and the rotating rod 9 to rotate. The lower roller 5 and the upper roller 6 extrude the elastic woven fabric between them to remove the excess dye in the elastic woven fabric, and the scraper 10 scrapes the dye on the outer surface of the lower roller 5 to fall on the upper surface of the trapezoidal plate 12. When most of the removed dye reaches the upper surface of the trapezoidal plate 12, it reaches the inside of the connecting groove 13 along the inclined surface of the trapezoidal plate 12 and enters the first connecting pipeline 14 through the connecting groove 13. At this time, the gear pump 15 is started to pump the dye in the first connecting pipeline 14 into the inside of the second connecting pipeline 16, and then into the inside of the dyeing soaking tank 1 through the second connecting pipeline 16 and falls on the left end of the inside of the dyeing soaking tank 1, so as to recycle the dye. At this time, the elastic woven fabric exits the inside of the dyeing soaking tank 1 through the right end opening of the dyeing soaking tank 1, preventing the dye from falling to the outside and polluting the environment.

[0033] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A kind of elastic woven fabric production dyeing soaking device, including dyeing soaking box (1), two first conveying rollers (2) are rotatably installed on the inner wall of dyeing soaking box (1), two first motors (3) are fixedly installed on the front surface of dyeing soaking box (1), the output of two first motors (3) is rotatably penetrated into the inside of dyeing soaking box (1), two first motors (3) are fixedly connected with two first conveying rollers (2) respectively, it is characterized by: The inside of the dyeing soaking box (1) is fixedly installed with a partition plate (4), and the lower inner wall right end of the dyeing soaking box (1) is fixedly installed with a trapezoidal plate (12); The extrusion mechanism is arranged in the dyeing soaking box (1), and the extrusion mechanism comprises a lower roller (5), an upper roller (6) and a scraper (10). The front surface of the dyeing soaking box (1) is fixedly installed with a mounting box (7), the rear end of the mounting box (7) is provided with an opening, the lower roller (5) is rotatably installed on the inner wall of the dyeing soaking box (1) at a position corresponding to the mounting box (7), the inside of the mounting box (7) is fixedly installed with a second motor (8), the output end of the second motor (8) rotatably penetrates into the inside of the dyeing soaking box (1), the second motor (8) is fixedly connected with the lower roller (5), the upper roller (6) is rotatably installed on the inner wall of the dyeing soaking box (1) and is located above the lower roller (5), a rotating rod (9) is rotatably installed on the front inner wall of the mounting box (7), the rear end of the rotating rod (9) rotatably penetrates into the inside of the dyeing soaking box (1), the rotating rod (9) is fixedly connected with the upper roller (6), and the scraper (10) is fixedly installed on the inner wall of the dyeing soaking box (1) and is in contact with the surface of the lower roller (5).

2. The elastic woven fabric production dyeing and soaking device according to claim 1, characterized in that: The extrusion mechanism further comprises two gears (11) fixedly installed on the output end of the second motor (8) and the outer surface of the rotating rod (9), and the two gears (11) are in meshing connection.

3. The elastic woven fabric production dyeing and soaking device according to claim 1, characterized in that: The front inner wall right end of the dyeing soaking box (1) is provided with a connecting groove (13), the front surface of the dyeing soaking box (1) is fixedly installed with a first connecting pipeline (14), the rear end of the first connecting pipeline (14) extends into the inside of the connecting groove (13), and the first connecting pipeline (14) is in communication with the inside of the connecting groove (13).

4. The elastic woven fabric production dyeing and soaking device according to claim 3, characterized in that: The upper surface of the dyeing soaking box (1) is fixedly installed with a gear pump (15), one end of the first connecting pipeline (14) away from the connecting groove (13) is fixedly connected with the input end of the gear pump (15), the output end of the gear pump (15) is fixedly installed with a second connecting pipeline (16), and one end of the second connecting pipeline (16) away from the gear pump (15) penetrates into the inside of the dyeing soaking box (1).

5. The elastic woven fabric production dyeing and soaking device according to claim 1, characterized in that: The inner wall of the dyeing soaking box (1) is rotatably installed with a second conveying roller (17), the second conveying roller (17) is located on the upper surface of the partition plate (4), the front surface of the dyeing soaking box (1) is fixedly installed with a third motor (18) at a position corresponding to the second conveying roller (17), the output end of the third motor (18) rotatably penetrates into the inside of the dyeing soaking box (1), and the third motor (18) is fixedly connected with the second conveying roller (17).

6. The elastic woven fabric production dyeing and soaking device according to claim 1, characterized in that: The upper surface of the dyeing soaking box (1) is hingedly connected with a movable door (19).