Combined type heat insulation pipe bracket
By designing a composite insulated pipe support, combining a double-layer structure of aerogel and aluminum silicate insulation cotton with a clamping unit, the problems of poor insulation effect and high cost of high-temperature pipelines in chemical plants are solved, achieving efficient insulation and stable operation.
Patent Information
- Application Number
- CN202520445334.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-03-14
AI Technical Summary
Existing insulation materials have problems such as poor insulation effect or excessive investment cost in chemical plants, especially in the process of thermal expansion and contraction of high-temperature pipelines, which leads to energy waste and unstable operation.
A composite heat-insulating pipe support is adopted, including an inner aerogel heat-insulating cotton and an outer aluminum silicate heat-insulating cotton. Combined with a clamping unit and a sliding component, it is fixed by high-strength bolts to achieve a tight fit between the aerogel heat-insulating cotton and the high-temperature pipe. A groove is set on the aluminum silicate heat-insulating cotton to limit the movement of the aerogel heat-insulating cotton, and the displacement is coordinated with the scale markings.
While reducing enterprise investment costs, it improves the insulation effect of high-temperature pipelines, reduces heat loss, and facilitates the monitoring of pipeline operation, avoiding a decrease in insulation effect due to expansion or displacement.
Smart Images

Figure CN223690536U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to pipeline technical field, concretely is a kind of composite heat insulation pipe support. BACKGROUND
[0002] In chemical plant, for the need of process production, to improve the utilization efficiency of energy, reduce production cost, usually need to use economic insulation material to heat insulation for pipeline or equipment, to reduce the loss of heat in the transmission process in pipeline or equipment. And hot or cold fluid in pipeline or equipment, usually in the process of starting and stopping, there is temperature change, thereby causing the change of pipe length. To ensure the safe operation of pipeline, usually fixed or sliding pipe support is used below pipeline to adapt to thermal expansion and contraction of pipeline. If low-cost insulation material is used in existing insulation material, the insulation effect is not good, and the temperature of pipe support is high, and continuous operation can cause waste of energy. If high-cost insulation material is used, the investment cost of enterprise is too high. SUMMARY
[0003] In order to make up for the above shortcomings, the utility model provides a kind of composite heat insulation pipe support to solve the technical problems existing in prior art.
[0004] The utility model discloses the technical scheme adopted to solve its technical problems is:
[0005] A kind of composite heat insulation pipe support, the pipe support includes the composite heat insulation unit being arranged at the outside of high temperature pipeline, the outside of composite heat insulation unit is equipped with hug unit, the bottom of hug unit is connected with pipe rack cross beam by sliding part;The composite heat insulation unit includes aerogel insulation cotton being arranged at inside, and aluminium silicate insulation cotton being arranged at the outside of aerogel insulation cotton.
[0006] The utility model has the advantages that: the utility model is provided with composite heat insulation unit, aerogel insulation cotton with good insulation effect is arranged on the side close to pipe wall, and aluminium silicate insulation cotton is matched with aerogel insulation cotton, so that the characteristics of improving high temperature pipeline insulation effect on the basis of reducing investment cost of enterprise are realized.
[0007] Preferably, the inner side of the aluminium silicate insulation cotton is provided with a groove, and the aerogel insulation cotton is arranged in the groove.
[0008] Preferably, the hug unit includes a lower pipe support and an upper pipe clamp. The lower pipe support is provided with a lower pipe support fastening portion on both sides, and the lower pipe support fastening portion is provided with a bolt through hole. The upper pipe clamp is provided with an upper pipe clamp fastening portion on both sides, and the upper pipe clamp fastening portion is provided with a bolt through hole. The two bolt through holes are connected by a high-strength bolt.
[0009] Preferably, the length of the lower pipe support is greater than the length of the upper pipe clamp, the lower pipe support fastening part is provided with a plurality of bolt through holes, and the upper pipe clamp fastening part is provided with a bolt through hole; the upper pipe clamp is provided with two upper pipe clamps respectively arranged at positions corresponding to the edges of the groove.
[0010] Preferably, the sliding part comprises an upper sliding pair and a lower sliding pair, the upper sliding pair is connected to the bottom of the lower pipe support through the pipe support bracket, and the bottom of the lower sliding pair is connected to the top of the pipe support beam.
[0011] Preferably, the lower pipe support is provided with a scale for marking the position of the edge of the groove and recording the relative displacement of the high-temperature pipeline.
[0012] The advantages of the utility model are as follows:
[0013] 1. The utility model discloses a composite heat insulation unit which can improve the heat preservation effect of the high-temperature pipeline while reducing the investment cost of enterprises.
[0014] 2. The utility model discloses a composite heat insulation unit which can improve the heat preservation effect of the high-temperature pipeline while reducing the investment cost of enterprises.
[0015] 3. The utility model discloses a composite heat insulation unit which can improve the heat preservation effect of the high-temperature pipeline while reducing the investment cost of enterprises. DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without paying creative labor.
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Figure 2 It is Figure 1 It is a local enlarged view of part A.
[0019] Figure 3 It is a side view structural schematic diagram of the utility model.
[0020] Figure 4 It is a position relation schematic diagram of aerogel heat insulation cotton and aluminum silicate heat insulation cotton of the utility model.
[0021] Figure 5 It is a structure schematic view of the lower pipe support of the utility model.
[0022] Figure 6 It is a structure schematic view of the upper pipe clamp of the utility model.
[0023] In the drawing: 1, high temperature pipeline; 2, aerogel insulation cotton; 3, aluminum silicate insulation cotton; 4, lower pipe support; 5, upper pipe clamp; 6, lower pipe support fastening part; 7, upper pipe clamp fastening part; 8, upper sliding pair; 9, lower sliding pair; 10, pipe support bracket; 11, pipe support beam; 12, scale; 13, high-strength bolt. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be apparently and completely described in conjunction with the drawings of the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] The drawings will be described below in conjunction with the embodiments of the utility model. Figures 1-6 The utility model discloses a composite heat insulation pipe support, which comprises a composite heat insulation unit arranged outside a high temperature pipeline 1, a holding unit arranged outside the composite heat insulation unit, and a sliding part connecting the bottom of the holding unit with a pipe support beam 11. The composite heat insulation unit comprises aerogel insulation cotton 2 arranged on the inner side and aluminum silicate insulation cotton 3 arranged outside the aerogel insulation cotton 2. The utility model uses the aerogel insulation cotton 2 with relatively good heat preservation effect and the aluminum silicate insulation cotton 3 with relatively poor heat preservation effect to form the composite heat insulation unit, so as to improve the heat preservation effect of the high temperature pipeline 1 at a low cost. Specifically, the aerogel insulation cotton 2 with relatively good heat preservation effect is tightly attached to the outer circumferential surface of the high temperature pipeline 1, the aluminum silicate insulation cotton 3 with relatively poor heat preservation effect is wrapped outside the aerogel insulation cotton 2, and the holding unit is used in cooperation with the above structure to improve the heat preservation effect.
[0026] Further, the drawings will be described below in conjunction with the embodiments of the utility model. Figure 1 , 2, 4, the inner side of the aluminum silicate insulation cotton 3 is provided with a groove, and the aerogel insulation cotton 2 is arranged in the groove. Since the composite heat insulation unit is a double-layer structure, and the high-temperature pipeline 1 will expand and displace during the process of passing the high-temperature fluid, the displacement between the aerogel insulation cotton 2 and the aluminum silicate insulation cotton 3 will be caused, thereby affecting the heat preservation effect; based on this, preferably, the utility model discloses that the groove is arranged on the aluminum silicate insulation cotton 3, and the aerogel insulation cotton 2 is arranged in the groove, so that the purpose of limiting the aerogel insulation cotton 2 is realized; the above structure can solve the problem that the aerogel insulation cotton 2 and the aluminum silicate insulation cotton 3 are always wrapped around the high-temperature pipeline 1 when the high-temperature pipeline 1 expands and displaces, thereby achieving the purpose of solving the above technical problem.
[0027] Further, referring to Figure 1 , 3 , 5 and 6, the holding unit comprises a lower pipe support 4 and an upper pipe clamp 5; the two sides of the lower pipe support 4 are provided with lower pipe support fastening parts 6, the lower pipe support fastening parts 6 are provided with bolt through holes, the two sides of the upper pipe clamp 5 are provided with upper pipe clamp fastening parts 7, the upper pipe clamp fastening parts 7 are provided with bolt through holes, and the two bolt through holes are connected by high-strength bolts 13. By cooperating the high-strength bolts 13 with the lower pipe support 4 and the upper pipe clamp 5, the composite heat insulation unit can be closely attached to the high-temperature pipeline 1, so that the heat preservation effect is improved.
[0028] Further, referring to Figure 1 , 5 and 6, the length of the lower pipe support 4 is greater than the length of the upper pipe clamp 5, the lower pipe support fastening parts 6 are provided with a plurality of bolt through holes, and the upper pipe clamp fastening parts 7 are provided with one bolt through hole; the upper pipe clamp 5 is provided with two upper pipe clamps arranged at positions corresponding to the edges of the groove. In the utility model, the lower pipe support fastening parts 6 are provided with a plurality of bolt through holes, and the upper pipe clamp fastening parts 7 are provided with one bolt through hole, so that the installation position of the upper pipe clamp 5 can be adjusted according to the actual situation. Meanwhile, the cooperation between the lower pipe support 4 and the upper pipe clamp 5 can not only make the composite heat insulation unit closely attached to the high-temperature pipeline 1, but also tightly fix the edge position of the groove, so that the aerogel insulation cotton 2 can be fixed in a targeted manner, thereby achieving the purpose of firmly limiting the aerogel insulation cotton 2.
[0029] Further, referring to Figures 1-3 , the sliding part comprises an upper sliding pair 8 and a lower sliding pair 9, the upper sliding pair 8 is connected to the bottom of the lower pipe support 4 through a pipe support bracket 10, and the bottom of the lower sliding pair 9 is connected to the top of a pipe support beam 11. By arranging the sliding part, the displacement of the high-temperature pipeline 1 caused by the high-temperature fluid can be compensated, and the holding unit can realize the purpose of heat preservation of the high-temperature pipeline 1 through the composite heat insulation unit at the same time of compensation.
[0030] Further, referring to Figure 1 The utility model discloses a scale 12 is equipped on the lower pipe support 4 for marking the recess edge position and recording the high temperature pipeline relative displacement. Through setting the scale 12, the position of the recess edge in the aluminum silicate heat insulation cotton 2 can be conveniently observed and marked, so that the upper pipe clamp 5 can accurately fix the position, and the displacement change of the lower pipe support 4 can be recorded, so that whether the pipeline is normally operated can be judged. Further, the scale 12 can be set as 0 in the middle, negative number on the left side and positive number on the right side. The form can facilitate data reading and observing the displacement direction and value of the lower pipe support 4. The displacement direction and value can be compared with the design value, so that whether the pipeline is normally operated can be conveniently judged. For example, when the displacement value of the lower pipe support 4 is too small, it can be judged that no fluid passes through the high temperature pipeline 1, and the high temperature pipeline 1 may be blocked.
[0031] The utility model discloses a specific working process as follows: in actual use process, the lower pipe support 4, pipe support bracket 10 and upper sliding pair 8 can be an integral structure, and the lower sliding pair 9 and pipe support crossbeam 11 can be an integral structure. The main structure of the utility model is combined by matching the upper sliding pair 8 and the lower sliding pair 9. On this basis, the aerogel heat insulation cotton 2 is placed in the recess on the inner side of the aluminum silicate heat insulation cotton 3, and the composite heat insulation unit composed of the aerogel heat insulation cotton 2 and the aluminum silicate heat insulation cotton 3 is wrapped outside the high temperature pipeline 1. Meanwhile, the position of the recess edge is recorded by the scale 12. Finally, the lower pipe support 4 and the upper pipe clamp 5 are tightly fixed by the high-strength bolt 13, and the two upper pipe clamps are ensured to be on the edge positions on both sides of the recess. After the above structure is fixed, the relative position of the scale 12 and the lower sliding pair 9 is observed and recorded. After the high temperature fluid is input, the relative position of the scale 12 and the lower sliding pair 9 is observed again. The displacement direction and value are determined to realize the characteristics of detecting the operating condition of the high temperature pipeline 1. The utility model has the characteristics of simple structure, reasonable design, low investment cost and good heat preservation effect. Meanwhile, the utility model can conveniently detect whether the high temperature pipeline 1 is normally operated.
[0032] Test example
[0033] Taking the case that superheated steam with a pressure of 4.0 MPa and a temperature of 390 DEG C is introduced into the high-temperature pipeline 1, and the superheated steam is introduced for three hours, when the temperature of the pipe support bracket 10 is detected by using an infrared temperature gun, the temperature is about 130 DEG C; when the composite heat insulation unit is used, the superheated steam with a pressure of 4.0 MPa and a temperature of 390 DEG C is also introduced into the high-temperature pipeline 1, and the temperature of the pipe support bracket 10 is detected by using an infrared temperature gun after the superheated steam is introduced for three hours, and the temperature is about 60 DEG C; through comparison, it can be known that the cost of the composite heat insulation unit of the utility model is increased by about 5% compared with the cost of the single aluminum silicate heat insulation cotton, but the energy loss of about 70 DEG C temperature difference can be reduced.
[0034] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification are only for illustrating the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model.
Claims
1. A composite pipe support, characterized by: The pipe support comprises a composite heat insulation unit arranged outside the high-temperature pipeline (1), and a holding unit is arranged outside the composite heat insulation unit, and the bottom of the holding unit is connected with the pipe support beam (11) through a sliding part; The composite heat insulation unit comprises aerogel heat insulation cotton (2) arranged inside and aluminum silicate heat insulation cotton (3) arranged outside the aerogel heat insulation cotton (2).
2. The composite pipe support of claim 1, wherein: The inner side of the aluminum silicate heat insulation cotton (3) is provided with a groove, and the aerogel heat insulation cotton (2) is arranged in the groove.
3. The composite pipe support of claim 2, wherein: The holding unit comprises a lower pipe support (4) and an upper pipe clamp (5); the two sides of the lower pipe support (4) are provided with lower pipe support fastening parts (6), and the lower pipe support fastening parts (6) are provided with bolt through holes; the two sides of the upper pipe clamp (5) are provided with upper pipe clamp fastening parts (7), and the upper pipe clamp fastening parts (7) are provided with bolt through holes; and the two bolt through holes are connected through high-strength bolts (13).
4. The composite pipe shoe of claim 3, wherein: The length of the lower pipe support (4) is greater than the length of the upper pipe clamp (5), the lower pipe support fastening parts (6) are provided with a plurality of bolt through holes, and the upper pipe clamp fastening parts (7) are provided with one bolt through hole. The upper pipe clamp (5) is provided with two upper pipe clamps respectively arranged at positions corresponding to the edges of the groove.
5. The composite pipe support of claim 3, wherein: The sliding part comprises an upper sliding part (8) and a lower sliding part (9), the upper sliding part (8) is connected with the bottom of the lower pipe support (4) through a pipe support bracket (10), and the bottom of the lower sliding part (9) is connected with the top of the pipe support beam (11).
6. A composite pipe support according to claim 4 or 5, wherein: The lower pipe support (4) is provided with a scale (12) for marking the edge position of the groove and recording the relative displacement of the high-temperature pipeline.