Fish plate cutting device for cod sausage production

Abstract

The utility model relates to the technical field of cod sausage production, and provides a fish plate cutting device for cod sausage production, which comprises a conveying mechanism, a film cutting mechanism, a crushing mechanism and an adding mechanism, the conveying mechanism is used for conveying the materials to the crushing mechanism; the film cutting mechanism comprises an upper cutter and a first driving part, the upper cutter is slidably connected to the conveying frame in the height direction of the conveying frame, the upper cutter is located above the conveying rollers and extends in the length direction of the conveying rollers, and the first driving part is used for driving the upper cutter to move; the material crushing mechanism comprises a material crushing barrel and a low-temperature barrel, the material crushing barrel is used for receiving materials from the conveying mechanism, the material crushing barrel is sleeved with the low-temperature barrel, and a low-temperature space used for containing ice blocks is formed between the material crushing barrel and the low-temperature barrel; the adding mechanism is used for adding ice blocks into the low-temperature space. The cod fish plate processing device has the effect of reducing the influence of manual participation and external temperature in the cod fish plate processing process.

Description

Technical Field

[0001] This application relates to the field of cod sausage production technology, and in particular to a fish plate cutting device for cod sausage production. Background Technology

[0002] Cod sausage uses cod fillets as its main ingredient, but the processing of cod fillets differs significantly from that of cod sausages, and they are usually done in different locations. To maintain the freshness of the cod fillets and minimize nutrient loss, they are typically processed into block-shaped fish cakes for shipment.

[0003] When processing cod sausages, the membrane covering the fish plate must first be removed, and then the fish plate must be cut and crushed. Considering the shape of the cod fish plate and the nutritional and taste requirements of cod sausages, the crushing process should minimize human intervention and the influence of external temperature. Utility Model Content

[0004] In order to reduce human intervention and the influence of external temperature during the processing of cod fish plates, this application provides a fish plate cutting device for cod sausage production.

[0005] The fish plate cutting device for cod intestine production provided in this application adopts the following technical solution:

[0006] A fish plate cutting device for cod sausage production includes a conveying mechanism, a film cutting mechanism, a shredding mechanism, and an adding mechanism. The conveying mechanism transports materials to the shredding mechanism. The film cutting mechanism includes an upper cutter and a first driving member. The upper cutter is slidably connected to the conveying mechanism along its height direction and extends above the conveying mechanism along its length direction. The first driving member drives the upper cutter to move. The shredding mechanism includes a shredding bucket and a low-temperature bucket. The shredding bucket receives materials from the conveying mechanism, and the low-temperature bucket is fitted outside the shredding bucket, forming a low-temperature space for placing ice cubes. The adding mechanism adds ice cubes to the low-temperature space.

[0007] By adopting the above technical solution, a film-cutting mechanism cuts the plastic film covering the fish plate during the conveying process, allowing workers to easily peel the film off the fish plate afterward. This assists workers in removing the film and effectively reduces manual intervention. Furthermore, an ice-adding mechanism conveys ice around the crushing mechanism, creating a low-temperature environment for the fish plate during processing, reducing the influence of external temperatures and ensuring the nutritional value and taste of the cod sausages made from this cod fish plate.

[0008] Optionally, the conveying mechanism includes a conveying frame and multiple conveying rollers, all of which are rotatably connected to the conveying frame and are arranged at intervals along the length of the conveying frame; the film cutting mechanism further includes a lower cutter and a second driving member, the lower cutter being located below the conveying rollers and extending along the length of the conveying rollers, the second driving member being used to drive the second cutter to move, and the cutting edge of the second cutter being able to pass through the gap between adjacent conveying rollers.

[0009] By adopting the above technical solution, during the process of conveying the fish board, the second driving component is activated, which drives the second cutter to cut the plastic film on the lower surface of the fish board, further improving the convenience for workers to remove the plastic film.

[0010] Optionally, the upper cutter and the lower cutter are staggered.

[0011] By adopting the above technical solution, the upper and lower cutters are used to shear the fish plate, further reducing the difficulty of subsequent chopping and improving chopping efficiency.

[0012] Optionally, the cutting edge of the upper cutter is serrated.

[0013] By adopting the above technical solution, when the upper cutter applies force to the fish plate, the serrated tip of the upper cutter inserts deeper into the fish plate. When the upper cutter is pulled out, the tip of the upper cutter will bring out some fish plate fragments at its insertion point, thereby creating some disturbance to the plastic film at that point. This makes it easier for workers to identify the cut position of the plastic film and further facilitates the tearing off of the plastic film. In addition, the upper cutter also makes the cutting of the fish plate more effective, further facilitating the subsequent shredding work.

[0014] Optionally, the height of the conveying rollers gradually increases along the direction from one end of the conveyor frame near the crushed material bin to the other end.

[0015] By adopting the above technical solution, the conveyor frame is tilted so that the fish plate can move from one end of the conveyor frame to the position of the crushing mechanism under its own gravity, without the need for a separate drive structure or to provide an initial speed to the fish plate when it enters the conveyor frame.

[0016] Optionally, the shredder includes a barrel body and a barrel lid, the barrel lid being detachably connected to the barrel body, and the barrel lid having a feed inlet; the barrel lid is rotatably connected to a shredder roller, the shredder roller extending into the barrel body, and the shredder roller having shredding blades arranged around its periphery; the barrel lid is equipped with a drive motor, the drive motor being used to drive the shredder roller to rotate.

[0017] By adopting the above technical solution, after the fish plate enters the crushing hopper from the feed inlet, the drive motor is started, and the drive motor drives the crushing roller to rotate, which in turn drives the crushing blade to crush the fish plate, which is simple and efficient.

[0018] Optionally, a filter plate is provided in the low-temperature tank, and the filter plate is arranged around the circumference of the crushed material tank; a water supply pipe is provided at the bottom of the low-temperature tank, one end of the water supply pipe is connected to the low-temperature space, and the other end is connected to the collection tank.

[0019] By adopting the above technical solution, the unmelted ice is located above the filter plate. After the ice melts, the water enters below the filter plate and is transported to the collection pool through the water pipe for collection, which facilitates subsequent recycling and improves the utilization rate of water resources.

[0020] Optionally, the adding mechanism includes a conveying pipe, one end of which is connected to the upper part of the low-temperature space and the other end of which is connected to the ice making machine; the conveying pipe is inclined and its height gradually increases along the direction from the low-temperature barrel to the ice making machine.

[0021] By adopting the above technical solution, after some of the ice in the low-temperature space melts, new ice is transported into the low-temperature space through a conveying pipe to maintain a continuous low-temperature environment.

[0022] In summary, this application includes at least one of the following beneficial technical effects:

[0023] 1. By setting a film-cutting mechanism in the conveying mechanism, workers can be assisted in tearing off the plastic film covering the fish plate, reducing manual intervention; by setting a low-temperature tank outside the crushing tank and placing ice in the low-temperature space, a low-temperature environment is created for the crushing tank; by setting an adding mechanism, ice is added to the low-temperature space to maintain a continuous low-temperature environment, ensuring the nutrition and taste of the cod sausages produced later in the fish plate processing process.

[0024] 2. By serrulating the blade of the upper cutter, when the upper cutter applies force to the fish plate, the serrated tip of the upper cutter penetrates deeper into the fish plate. When the upper cutter is pulled out, the tip of the upper cutter will bring out some fish plate fragments at the insertion point, thus disturbing the plastic film at that location. This makes it easier for workers to identify the cut position of the plastic film and further facilitates the tearing off of the plastic film. In addition, the upper cutter also makes the cut into the fish plate more effective, further facilitating subsequent shredding work. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.

[0026] Figure 2This is a schematic diagram used to illustrate the structure of the upper cutter.

[0027] Explanation of reference numerals in the attached drawings: 1. Conveying mechanism; 11. Conveying frame; 12. Conveying roller; 2. Film cutting mechanism; 21. Upper cutter; 22. First driving component; 23. Lower cutter; 24. Second driving component; 3. Crushing mechanism; 31. Crushing bucket; 311. Bucket body; 312. Bucket lid; 313. Feed inlet; 314. Drive motor; 315. Crushing roller; 316. Crushing blade; 32. Low-temperature bucket; 33. Low-temperature space; 34. Filter plate; 35. Collection tank; 36. Vibrating motor; 4. Adding mechanism; 41. Conveying pipe; 42. Ice making machine. Detailed Implementation

[0028] The following is in conjunction with the appendix Figure 1-2 This application will be described in further detail.

[0029] This application discloses a fish plate cutting device for cod sausage production.

[0030] Reference Figure 1 The fish plate cutting device for cod sausage production includes a conveying mechanism 1, a film-cutting mechanism 2, a crushing mechanism 3, and an adding mechanism 4. The conveying mechanism 1 transports materials to the crushing mechanism 3. The film-cutting mechanism 2 cuts the plastic film covering the fish plate located on the conveying mechanism 1. The crushing mechanism 3 receives the fish plate from the conveying mechanism 1 and crushes it. The adding mechanism 4 conveys ice around the crushing mechanism 3 to create a low-temperature environment. Through this process, the film-cutting mechanism 2 cuts the plastic film covering the fish plate during conveying, allowing workers to easily remove the film from the fish plate after the film-cutting mechanism 2, thus assisting in the film removal process and effectively reducing manual intervention. The adding mechanism 4 conveys ice around the crushing mechanism 3 to create a low-temperature environment for the fish plate during processing, reducing the influence of external temperature and ensuring the nutritional value and taste of the cod sausage made from this fish plate.

[0031] The conveying mechanism 1 includes a conveying frame 11 and multiple conveying rollers 12. The multiple conveying rollers 12 are rotatably connected to the conveying frame 11 and are arranged at intervals along the length of the conveying frame 11.

[0032] In this embodiment, the height of the conveying roller 12 gradually increases along the direction from one end of the conveying frame 11 near the crushing bucket 31 to the other end, so that the conveying frame 11 is tilted so that the fish plate can move from one end of the conveying frame 11 to the position of the crushing mechanism 3 under its own gravity, without the need for a separate drive structure, and without the need to provide an initial speed to the fish plate when it enters the conveying frame 11.

[0033] The film-cutting mechanism 2 includes an upper cutter 21, a first drive member 22, a lower cutter 23, and a second drive member 24. The upper cutter 21 is slidably connected to the conveyor frame 11 along its height direction and is positioned above the conveyor roller 12, extending along its length. The first drive member 22 drives the upper cutter 21 to move relative to the conveyor frame 11. The lower cutter 23 is positioned below the conveyor roller 12 and extends along its length. The second drive member 24 drives the lower cutter to move relative to the conveyor frame 11, and the blade of the lower cutter can pass through the gap between adjacent conveyor rollers 12. During the conveying process of the fish plate by the conveying mechanism 1, the first drive member 22 and the second drive member 24 are activated to drive the upper cutter 21 and the lower cutter 23 to move periodically towards the fish plate, cutting the plastic film covering the fish plate so that the workers can peel off the plastic film after the film-cutting mechanism 2 is activated. At the same time, the fish plate is also tapped and cut to a certain extent, reducing the difficulty of subsequent crushing and improving the crushing efficiency.

[0034] In this embodiment, both the upper cutter 21 and the lower cutter 23 are cylinders. In other embodiments, the upper cutter 21 and the lower cutter 23 can also be driven to move relative to the conveyor frame 11 in other ways.

[0035] Furthermore, in this embodiment, the upper cutting blade 21 and the lower cutting blade 23 are staggered. This allows the upper cutting blade 21 and the lower cutting blade 23 to create a shearing effect on the fish plate, further reducing the difficulty of subsequent chopping and improving chopping efficiency.

[0036] Reference Figure 2 Furthermore, in this embodiment, the blade of the upper cutter 21 is serrated. With this design, when the upper cutter 21 applies force to the fish plate, the serrated tip of the upper cutter 21 inserts deeper into the fish plate. When the upper cutter 21 is pulled out, the tip of the upper cutter 21 will bring out some fish plate fragments at its insertion point, thus disturbing the plastic film at that location. This makes it easier for workers to identify the cut position of the plastic film and further facilitates the tearing off of the plastic film. In addition, the upper cutter 21 also allows for a more effective cut into the fish plate, further facilitating subsequent shredding work.

[0037] The crushing mechanism 3 includes a crushing bucket 31 and a low-temperature bucket 32. The crushing bucket 31 is used to receive materials from the conveying mechanism 1. The low-temperature bucket 32 ​​is fitted outside the crushing bucket 31, and a low-temperature space 33 for placing ice is formed between the crushing bucket 31 and the low-temperature bucket 32.

[0038] The crushing bin 31 includes a bin body 311 and a bin cover 312. The bin cover 312 is detachably connected to the bin body 311 by bolts. The bin cover 312 has a feed inlet 313, and the end of the conveying mechanism 1 extends to the position of the feed inlet 313. A crushing roller 315 is rotatably connected to the bin cover 312. The crushing roller 315 extends into the bin body 311, and crushing blades 316 are arranged on the periphery of the crushing roller 315. The bin cover 312 is equipped with a drive motor 314, which drives the crushing roller 315 to rotate.

[0039] Understandably, the bottom of the barrel 311 is equipped with a discharge port and is connected to the next processing station via a pipe.

[0040] A filter plate 34 is installed in the low-temperature tank 32, and the filter plate 34 is arranged around the circumference of the crushed material tank 31. A water supply pipe is installed at the bottom of the low-temperature tank 32, one end of which is connected to the low-temperature space 33, and the other end is connected to the collection tank 35. The water formed after the ice blocks melt is collected in the collection tank 35, which is convenient for subsequent recycling and improves the utilization rate of water resources.

[0041] The adding mechanism 4 is used to add ice to the cryogenic space 33. The adding mechanism 4 includes a conveying pipe 41 and an ice-making machine 42. One end of the conveying pipe 41 is connected to the upper part of the cryogenic space 33, and the other end is connected to the ice-making machine 42. The conveying pipe 41 is inclined, and its height gradually increases along the direction from the cryogenic tank 32 to the ice-making machine 42. After some of the ice in the cryogenic space 33 has partially melted, ice is added to the cryogenic space 33 through the conveying pipe 41 to maintain a continuous low temperature.

[0042] Furthermore, in this embodiment, a vibration motor 36 is provided on the outer wall of the low-temperature barrel 32 to drive the low-temperature barrel 32 to vibrate, thereby causing the ice blocks in the low-temperature space 33 to vibrate, so that the distribution of several ice blocks in the low-temperature space 33 is relatively uniform, and the water formed by the melting of ice blocks in the low-temperature space 33 can flow to the filter plate 34 at a faster speed, thus slowing down the melting speed of the ice blocks.

[0043] The implementation principle of the fish plate cutting device for cod sausage production is as follows: When cutting the fish plate, the fish plate is first transported to the conveying mechanism 1. During the process of conveying the fish plate in the conveying mechanism 1, the first driving member 22 and the second driving member 24 are activated to drive the upper cutter 21 and the lower cutter 23 to cut the plastic film covering the fish plate, and at the same time apply force to the fish plate to form a certain cut.

[0044] After the film-cutting mechanism 2, the worker peels off the plastic film covering the fish plate, and the fish plate continues to move on the conveyor mechanism 1 into the crushing bin 31. The drive motor 314 is started, which drives the crushing roller 315 to rotate, and in turn drives the crushing blade 316 to crush the fish plate.

[0045] Before crushing the fish fillets, ice is added to the low-temperature space 33 to create a low-temperature environment for the crushing bin 31. As the ice in the low-temperature space 33 melts and decreases, new ice is added to the low-temperature space 33 using the adding mechanism 4 to maintain the low-temperature environment.

[0046] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A fish plate cutting device for cod sausage production, characterized in that: The system includes a conveying mechanism (1), a film-cutting mechanism (2), a crushing mechanism (3), and an adding mechanism (4); the conveying mechanism (1) is used to transport materials to the crushing mechanism (3); the film-cutting mechanism (2) includes an upper cutter (21) and a first driving member (22), the upper cutter (21) is slidably connected to the conveying mechanism (1) along the height direction of the conveying mechanism (1), and the upper cutter (21) is located above the conveying mechanism (1) and extends along the length direction of the conveying mechanism (1). The first driving member (22) is used to drive the upper cutter (21) to move; the crushing mechanism (3) includes a crushing bucket (31) and a low-temperature bucket (32), the crushing bucket (31) is used to receive materials from the conveying mechanism (1), the low-temperature bucket (32) is sleeved outside the crushing bucket (31), and a low-temperature space (33) for placing ice is formed between the crushing bucket (31) and the low-temperature bucket (32); the adding mechanism (4) is used to add ice to the low-temperature space (33).

2. The fish plate cutting device for cod sausage production according to claim 1, characterized in that: The conveying mechanism (1) includes a conveying frame (11) and multiple conveying rollers (12). The multiple conveying rollers (12) are rotatably connected to the conveying frame (11). The multiple conveying rollers (12) are arranged at intervals along the length direction of the conveying frame (11). The film cutting mechanism (2) also includes a lower cutter (23) and a second driving member (24). The lower cutter (23) is located below the conveying rollers (12) and extends along the length direction of the conveying rollers (12). The second driving member (24) is used to drive the lower cutter (23) to move. The blade of the lower cutter (23) can pass through the gap between adjacent conveying rollers (12).

3. The fish plate cutting device for cod sausage production according to claim 2, characterized in that: The upper cutter (21) and the lower cutter (23) are staggered.

4. The fish plate cutting device for cod sausage production according to claim 1, characterized in that: The blade of the upper cutter (21) is serrated.

5. The fish plate cutting device for cod sausage production according to claim 2, characterized in that: Along the direction from one end of the conveyor frame (11) near the crushing bin (31) to the other end, the height of the conveyor roller (12) gradually increases.

6. The fish plate cutting device for cod sausage production according to claim 1, characterized in that: The crushing bin (31) includes a bin body (311) and a bin cover (312). The bin cover (312) is detachably connected to the bin body (311) and has a feed inlet (313). The bin cover (312) is rotatably connected to a crushing roller (315), which extends into the bin body (311). Crushing blades (316) are provided on the periphery of the crushing roller (315). The bin cover (312) is equipped with a drive motor (314), which is used to drive the crushing roller (315) to rotate.

7. The fish plate cutting device for cod sausage production according to claim 1, characterized in that: A filter plate (34) is provided in the low-temperature tank (32), and the filter plate (34) is arranged around the circumference of the crushed material tank (31); a water supply pipe is provided at the bottom of the low-temperature tank (32), one end of the water supply pipe is connected to the low-temperature space (33), and the other end is connected to the collection tank (35).

8. The fish plate cutting device for cod sausage production according to claim 1, characterized in that: The adding mechanism (4) includes a conveying pipe (41), one end of which is connected to the upper part of the low temperature space (33) and the other end is connected to the ice making machine (42); the conveying pipe (41) is inclined and the height of the conveying pipe (41) gradually increases along the direction from the low temperature barrel (32) to the ice making machine (42).

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