Dyeing and finishing equipment for warm-keeping antibacterial air layer fabric

Abstract

The utility model discloses dyeing and finishing equipment for warm-keeping antibacterial air-layer fabric, which belongs to the technical field of dyeing and finishing equipment and comprises a cloth feeder, a dye bin is arranged on the right side of the cloth feeder, a plurality of guide wheel mechanisms are arranged at the bottom of the dye bin, a pinch roller mechanism is fixedly connected to the top of the dye bin, and the pinch roller mechanism is fixedly connected to the right side of the cloth feeder. The right side of the dye bin is fixedly connected with a cloth rolling device, and the bottom of the dye bin is fixedly connected with a supporting frame. The guide wheel mechanism comprises a first guide wheel, the front end and the rear end of the first guide wheel are respectively provided with a supporting seat used for being fixedly connected with the bottom of the dye bin, and the supporting seats are rotationally connected with the first guide wheel. The fabric passes through the pressing wheel mechanism and then absorbs the dye, and the structure is beneficial for improving the dyeing efficiency of the fabric of the air layer.

Description

Technical Field

[0001] This utility model relates to the field of dyeing and finishing equipment technology, specifically to a dyeing and finishing equipment for a warm and antibacterial air layer fabric. Background Technology

[0002] Dyeing and finishing equipment is an important component of textile dyeing and finishing processes, mainly including pretreatment equipment, dyeing equipment, printing equipment, and finishing equipment. This equipment plays a crucial role in the textile production process, enhancing the added value of textiles.

[0003] Definition and Composition of Air Layer Fabric: Air layer fabric is a textile accessory primarily used for warmth retention. It employs a three-layer fabric structure (inner, middle, and outer) through structural design, creating an air gap within the fabric to achieve its insulating effect. Materials typically include polyester, polyester-spandex, and polyester-cotton-spandex blends.

[0004] Because air-layer fabrics contain an internal air gap, the dyeing efficiency decreases due to the internal air pressure during the dyeing process. Existing equipment, such as airflow atomization dyeing machines or high-temperature overflow dyeing machines, suffers from low dye liquor penetration and diffusion in air-layer fabric dyeing, resulting in low dyeing efficiency. Therefore, a dyeing and finishing device capable of improving the dyeing efficiency of air-layer fabrics is needed. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a dyeing and finishing equipment for a thermal and antibacterial air layer fabric.

[0006] The technical solution of this utility model is: a dyeing and finishing equipment for a warm and antibacterial air layer fabric, including a fabric feeder, a dye chamber on the right side of the fabric feeder, a plurality of guide roller mechanisms at the bottom of the dye chamber, a pressure roller mechanism fixedly connected to the top of the dye chamber, a fabric rolling device fixedly connected to the right side of the dye chamber, and a support frame fixedly connected to the bottom of the dye chamber.

[0007] The guide wheel mechanism includes a guide wheel, and the front and rear ends of the guide wheel are respectively provided with support seats for fixed connection to the bottom of the dye chamber. The support seats are rotatably connected to the guide wheel.

[0008] Furthermore, the fabric feeder includes a fabric feeding bracket, the right side of which is fixedly connected to the support frame, and a fabric roll shaft is placed above the fabric feeding bracket. A guide wheel that is rotatably connected to the support frame is provided on the right side of the fabric roll shaft.

[0009] Instructions: Wrap the fabric to be dyed around the first fabric roll shaft. The fabric roll device pulls the beginning of the fabric and moves it to the right, causing the first fabric roll shaft to rotate on the fabric feeding bracket.

[0010] Furthermore, the pressure roller mechanism includes a connecting bracket, the lower front and rear sides of the connecting bracket are fixedly connected to the support frame, a hydraulic rod is fixedly connected to the lower front and rear sides of the connecting bracket, a fixed sleeve is fixedly connected to the lower part of the hydraulic rod, an elastic rod is movably connected inside the fixed sleeve, a spring is provided between the top of the elastic rod and the top inner wall of the fixed sleeve, a lower pressure roller is rotatably connected between the lower ends of the two elastic rods, and the bottom of the lower pressure roller abuts against the top of the guide roller.

[0011] Explanation: The pressure of the lower pressure roller is adjusted by the hydraulic rod, and the elastic spring exerts a downward force on the elastic rod, causing the lower pressure roller and the guide roller to squeeze against each other, creating a squeezing force on the air layer fabric. This squeezes out the air inside the air layer fabric, improving the dyeing effect and the uniformity of dyeing.

[0012] Furthermore, the fabric rolling device includes a drive wheel rotatably connected to the support frame. One end of the drive wheel is provided with a rotary motor for driving the drive wheel to rotate. The rotary motor is fixedly connected to the support frame. The left side of the drive wheel is provided with a guide wheel three rotatably connected to the support frame. The right side of the drive wheel is provided with a slide rail base fixedly connected to the support frame. A sliding frame is slidably connected to the slide rail base. A driven wheel is rotatably connected above the sliding frame. A hydraulic rod two is fixedly connected between the right side of the sliding frame and the support frame. A fabric rolling shaft two is placed between the drive wheel and the driven wheel. Each end of the fabric rolling shaft two is provided with a lower pressure rod hinged to the support frame. The middle part of the lower pressure rod is connected to the support frame through a tension spring, and the lower end of the lower pressure rod abuts against the fabric rolling shaft two.

[0013] Explanation: The active wheel drives the second fabric roll shaft to rotate between the active wheel and the driven wheel. The pressure rod reduces the vertical runout of the second fabric roll shaft. The hydraulic rod adjusts the distance between the driven wheel and the active wheel.

[0014] Furthermore, an ultrasonic vibrator for generating ultrasonic vibrations in the dye and a heating rod for heating the dye are fixedly connected to the bottom of the dye chamber.

[0015] Explanation: The ultrasonic waves generated by the ultrasonic oscillator create a cavitation effect on the dye, which helps improve dyeing efficiency. The heating rod is used to heat the dye, promoting molecular movement within the dye and further improving dyeing efficiency.

[0016] The beneficial effects of this utility model are:

[0017] This invention utilizes a pressure roller mechanism where the lower pressure roller and guide roller press against each other, causing the air inside the air layer fabric to be quickly expelled. Unexpectedly, the air is drawn in after passing through the pressure roller mechanism. This structure helps improve the dyeing efficiency of the air layer fabric. Additionally, this invention includes an ultrasonic oscillator, whose ultrasonic waves create a cavitation effect on the dye, further enhancing dyeing efficiency. A heating rod heats the dye, promoting molecular movement within the dye and further improving dyeing efficiency. This invention features a simple structure, convenient loading and unloading, high dyeing efficiency, and excellent dyeing results. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is a diagram showing the connection relationship between the fixed sleeve and the elastic rod of this utility model.

[0020] Among them, 1-fabric feeder, 2-dye chamber, 3-guide wheel mechanism, 4-pressure wheel mechanism, 5-cloth rolling device, 6-support frame, 31-guide wheel one, 32-support seat, 11-fabric feeding bracket, 12-cloth rolling shaft one, 13-guide wheel two, 41-connecting bracket, 42-hydraulic rod one, 43-fixed sleeve, 44-elastic rod, 45-elastic spring, 46-lower pressure wheel, 51-drive wheel, 52-rotating motor, 53-guide wheel three, 54-slide rail base, 55-sliding frame, 56-driven wheel, 57-hydraulic rod two, 58-cloth rolling shaft two, 59-lower pressure rod, 591-tension spring, 7-ultrasonic vibrator, 8-heating rod. Detailed Implementation

[0021] Example 1:

[0022] like Figure 1 As shown, a dyeing and finishing equipment for a thermal and antibacterial air layer fabric includes a fabric feeder 1, a dye chamber 2 on the right side of the fabric feeder 1, a plurality of guide roller mechanisms 3 at the bottom of the dye chamber 2, a pressure roller mechanism 4 fixedly connected to the top of the dye chamber 2, a fabric rolling device 5 fixedly connected to the right side of the dye chamber 2, and a support frame 6 fixedly connected to the bottom of the dye chamber 2.

[0023] The guide wheel mechanism 3 includes a guide wheel 31. The front and rear ends of the guide wheel 31 are respectively provided with support seats 32 for fixed connection to the bottom of the dye chamber 2. The support seats 32 are rotatably connected to the guide wheel 31.

[0024] The fabric feeder 1 includes a fabric feed bracket 11. The right side of the fabric feed bracket 11 is fixedly connected to the support frame 6. A fabric roll shaft 12 is placed on the top of the fabric feed bracket 11. A guide wheel 13 that is rotatably connected to the support frame 6 is provided on the right side of the fabric roll shaft 12.

[0025] The fabric to be dyed is wound around the fabric roll shaft 12. The fabric roll device 5 pulls the beginning of the fabric to move the fabric. The fabric moves to the right, causing the fabric roll shaft 12 to rotate on the fabric feeding bracket 11.

[0026] The pressure roller mechanism 4 includes a connecting bracket 41. The lower front and rear sides of the connecting bracket 41 are fixedly connected to the support frame 6. A hydraulic rod 42 is fixedly connected to the lower front and rear sides of the connecting bracket 41. A fixed sleeve 43 is fixedly connected to the lower part of the hydraulic rod 42. An elastic rod 44 is movably connected inside the fixed sleeve 43. A spring 45 is provided between the top of the elastic rod 44 and the top inner wall of the fixed sleeve 43. A lower pressure roller 46 is rotatably connected between the lower ends of the two elastic rods 44. The bottom of the lower pressure roller 46 abuts against the top of the guide roller 31.

[0027] The downward pressure of the lower pressure roller 46 is adjusted by the hydraulic rod 42, and the elastic spring 45 exerts a downward force on the elastic rod 44, causing the lower pressure roller 46 and the guide roller 31 to squeeze each other, forming a squeezing force on the air layer fabric, squeezing out the air in the air layer fabric, improving the dyeing effect and the uniformity of dyeing.

[0028] like Figure 2 As shown, the fabric rolling device 5 includes a drive wheel 51 rotatably connected to the support frame 6. One end of the drive wheel 51 is provided with a rotary motor 52 for driving the drive wheel 51 to rotate. The rotary motor 52 is fixedly connected to the support frame 6. The left side of the drive wheel 51 is provided with a guide wheel 53 rotatably connected to the support frame 6. The right side of the drive wheel 51 is provided with a slide rail base 54 fixedly connected to the support frame 6. A sliding frame 55 is slidably connected to the slide rail base 54. A driven wheel 56 is rotatably connected above the sliding frame 55. A hydraulic rod 57 is fixedly connected between the right side of the sliding frame 55 and the support frame 6. A fabric rolling shaft 58 is placed between the drive wheel 51 and the driven wheel 56. Each end of the fabric rolling shaft 58 is provided with a lower pressure rod 59 hinged to the support frame 6. The middle part of the lower pressure rod 59 is connected to the support frame 6 through a tension spring 591. The lower end of the lower pressure rod 59 abuts against the fabric rolling shaft 58.

[0029] The drive wheel 51 drives the second cloth winding shaft 58 to rotate between the drive wheel 51 and the driven wheel 56. The pressure rod 59 reduces the vertical jump of the second cloth winding shaft 58, and the hydraulic rod 57 adjusts the distance between the driven wheel 51 and the drive wheel 51.

[0030] Example 2:

[0031] The difference between this embodiment and embodiment 1 is that, in this embodiment, the bottom of the dye chamber 2 is fixedly connected to an ultrasonic vibrator 7 for generating ultrasonic vibrations in the dye and a heating rod 8 for heating the dye.

[0032] Compared to Example 1, in this embodiment, the ultrasonic waves generated by the ultrasonic oscillator 7 create a cavitation effect on the dye, which helps to improve dyeing efficiency. The heating rod 8 is used to heat the dye and promote the molecular motion within the dye, which also helps to improve dyeing efficiency.

[0033] The working method of the above embodiment 2 includes the following steps:

[0034] S1. Wrap the fabric to be dyed around the fabric roll shaft 12. Pass the beginning of the fabric on the fabric roll shaft 12 through the upper side of the guide wheel 2 13, between the guide wheel 1 31 and the pressure wheel 46, and the upper side of the guide wheel 3 53 in sequence, and then wrap it around the fabric roll shaft 2 58.

[0035] S2. By moving the hydraulic rod 42 up or down, the fixed sleeve 43 moves up or down, thereby adjusting the downward pressure of the elastic rod 44.

[0036] S3. The sliding frame 55 is moved left and right by the hydraulic rod 57, thereby adjusting the distance between the driven wheel 56 and the driving wheel 51. The tension provided by the tension spring 591 causes the pressure rod 59 to apply downward pressure to the fabric roll shaft 58, thereby reducing the vertical jump of the fabric roll shaft 58.

[0037] In the above embodiments, the rotating motor 52, hydraulic rod 42, hydraulic rod 57, ultrasonic oscillator 7, and heating rod 8 are all commercially available products. As long as they can achieve the function of this utility model, they are acceptable. Those skilled in the art can choose to use them based on common sense, and no special limitations are made here.

Claims

1. A dyeing and finishing apparatus for a warm and antibacterial air layer fabric, characterized in that, Including the cloth feeder (1), the right side of the cloth feeder (1) is provided with a dye bin (2), the bottom of the dye bin (2) is provided with a plurality of guide wheel mechanisms (3), the top of the dye bin (2) is fixedly connected with a pressure wheel mechanism (4), the right side of the dye bin (2) is fixedly connected with a cloth winding device (5), and the bottom of the dye bin (2) is fixedly connected with a support frame (6); The guide wheel mechanism (3) comprises a guide wheel one (31), and the front and rear ends of the guide wheel one (31) are respectively provided with support seats (32) for being fixedly connected with the bottom of the dye bin (2).

2. A dyeing and finishing apparatus for a warm and antibacterial air layer fabric according to claim 1, wherein The cloth feeder (1) comprises a cloth feeder support (11), the right side of the cloth feeder support (11) is fixedly connected with the support frame (6), and the upper side of the cloth feeder support (11) is provided with a cloth winding shaft one (12).

3. A dyeing and finishing apparatus for a warm and antibacterial air layer fabric according to claim 1, wherein The pressure wheel mechanism (4) comprises a connecting support (41), the front and rear sides of the connecting support (41) are fixedly connected with the support frame (6), the front and rear sides of the connecting support (41) are fixedly connected with hydraulic rods one (42), the lower side of the hydraulic rod one (42) is fixedly connected with a fixed sleeve (43), the inner side of the fixed sleeve (43) is movably connected with elastic rods (44), the top of the elastic rod (44) and the inner wall of the top of the fixed sleeve (43) are provided with elastic springs (45), and the lower ends of the two elastic rods (44) are rotatably connected with a pressing wheel (46).

4. A dyeing and finishing apparatus for a warm and antibacterial air layer fabric according to claim 1, wherein The cloth winding device (5) comprises a driving wheel (51) rotatably connected with the support frame (6), one end of the driving wheel (51) is provided with a rotating motor (52) for driving the driving wheel (51) to rotate, the rotating motor (52) is fixedly connected with the support frame (6), the left side of the driving wheel (51) is provided with a guide wheel three (53) rotatably connected with the support frame (6), the right side of the driving wheel (51) is provided with a slide rail base (54) fixedly connected with the support frame (6), the slide rail base (54) is slidably connected with a sliding frame (55), the upper side of the sliding frame (55) is rotatably connected with a driven wheel (56), the right side of the sliding frame (55) and the support frame (6) are fixedly connected with a hydraulic rod two (57), the driving wheel (51) and the driven wheel (56) are placed with a cloth winding shaft two (58), the front and rear ends of the cloth winding shaft two (58) are respectively provided with a pressing rod (59) hinged with the support frame (6), the middle part of the pressing rod (59) is connected with the support frame (6) through a tension spring (591), and the lower end of the pressing rod (59) abuts against the cloth winding shaft two (58).

5. The dyeing and finishing apparatus for the warm-keeping and anti-bacterial air layer fabric according to claim 1, characterized in that, The bottom of the dye bin (2) is fixedly connected with an ultrasonic oscillator (7) for making the dye produce ultrasonic oscillation and a heating rod (8) for heating the dye.

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