High-temperature steam sterilization device for production of knitted gray fabric

By using detachable steam pipe connections and gas-liquid separation technology in the nozzle mechanism, the problems of inconvenient steam pipe installation and long drying time after disinfection are solved, thus improving the production efficiency of knitted fabrics.

CN223716064UActive Publication Date: 2025-12-26JIANGXI SANLONGFEI KNITTING CO LTD
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Patent Information

Application Number
CN202423039869.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-12-26
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

In existing high-temperature steam sterilization devices for knitted fabrics, the excessive length of the steam pipes makes installation inconvenient, and the gas-liquid mixture requires a long drying time after sterilization, which affects production efficiency.

Method used

The device employs a detachable outer and inner steam pipe structure, enabling quick installation through a threaded connection between a retaining ring and a retaining pipe. The nozzle mechanism utilizes a Venturi tube and a base cover structure for gas-liquid separation, preventing water mist from being sprayed onto the knitted fabric.

Benefits of technology

It enables rapid installation of steam pipes and efficient gas-liquid separation, reducing the drying time of knitted fabrics and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-temperature steam disinfection device for producing knitted grey cloth, which relates to the technical field of knitted grey cloth and comprises a disinfection box and a steam pipe, the steam pipe comprises a steam outer pipe and a steam inner pipe, the steam inner pipe is communicated with a plurality of nozzle mechanisms, and each nozzle mechanism comprises a Venturi tube; according to the utility model, the fixing pipe is sleeved on the fixing ring, and through the threaded connection effect of the fixing pipe and the fixing ring, the end openings of the ends, close to each other, of the steam outer pipe and the steam inner pipe are attached to each other, and the interfaces are aligned, so that the installation of the steam outer pipe and the steam inner pipe is completed quickly; meanwhile, through the arrangement of the bottom cover, a gas-liquid mixture entering the spray head mechanism can impact the inner wall of the bottom cover when being discharged from the output hole, so that water mist is gathered and flows down along the inner wall of the bottom cover, and gas-liquid separation of conveyed high-temperature steam is realized; during high-temperature disinfection of the knitted gray fabric, the situation that too much water mist is sprayed to the knitted gray fabric, and consequently the knitted gray fabric needs to be dried for a long time in the later period is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of knitted grey cloth, specifically relates to a high temperature steam disinfection device for knitted grey cloth production. BACKGROUND

[0002] The origin of knitted cloth is long, and it is applied in many fields, providing many products for people, and in the process of producing raised knitted cloth, a large number of equipment is needed, especially after production, in order to ensure the health of the raised knitted cloth, the knitted cloth needs to be disinfected by high-temperature steam.

[0003] And the high-temperature steam disinfection of knitted cloth needs to use a disinfection device, but the existing disinfection device basically has an integral structure for conveying high-temperature steam, and the pipeline is long, and only at the corner can be spliced, so that when installing the pipeline, the pipeline is too long, the pipeline installation operation is inconvenient, and it is difficult to ensure that the interfaces of the two pipelines are aligned. In addition, the high-temperature steam contains a lot of water mist, which is a gas-liquid mixture, and the use of gas-liquid mixture steam for disinfecting knitted grey cloth will cause a long time for subsequent drying of knitted grey cloth, affecting the production efficiency of knitted grey cloth. SUMMARY

[0004] To solve the problems in the prior art, the utility model provides a high temperature steam disinfection device for knitted grey cloth production, which comprises a disinfection box, and the left and right sides of the disinfection box are provided with grey cloth insertion openings, and the left and right sides of the disinfection box are respectively provided with a feeding mechanism for conveying knitted grey cloth and a winding mechanism for winding knitted grey cloth.

[0005] The disinfection device further comprises a gas conveying pipe for conveying steam, the gas conveying pipe comprises a steam outer pipe and a steam inner pipe connected thereto, a fixed ring is arranged on one end of the steam outer pipe close to the steam inner pipe, a fixed pipe is arranged on one end of the steam inner pipe close to the steam outer pipe, the fixed pipe is provided with internal threads, the fixed ring is provided with external threads, and the internal threads are threadedly connected with the external threads.

[0006] The steam inner pipe is closed at one end away from the steam outer pipe and located inside the sterilization box, and a plurality of nozzle mechanisms for spraying steam are communicated with the steam inner pipe, each of the nozzle mechanisms comprising a Venturi tube, the upper end of the Venturi tube being communicated with the steam inner pipe, at least one output hole being arranged on the side wall of the lower end of the Venturi tube; a bottom cover is coaxially arranged at the lower end of the Venturi tube; a plurality of air exhaust holes are arranged around the Venturi tube on the lower end surface of the bottom cover; the output hole is arranged opposite to the side wall of the bottom cover; the Venturi tube has a throat pipe in the middle, the minimum inner diameter of the throat pipe being smaller than the inner diameters of the two ends of the Venturi tube; a umbrella-shaped flange is coaxially arranged around the top end of the Venturi tube in the bottom cover; the edge of the umbrella-shaped flange is higher than the output hole.

[0007] Further, the steam outer pipe is provided with a heat preservation layer, and the two ends of the heat preservation layer are fixed on the steam outer pipe by fasteners.

[0008] Further, the fastener is a fastening expansion piece, one end of the fastening expansion piece is an end screw-in head, the other end is an expansion head, and the expansion head is fixedly connected with the heat preservation layer.

[0009] Further, the air exhaust hole is located between the umbrella-shaped flange and the side wall of the bottom cover.

[0010] Further, the feeding assembly comprises a first fixed plate, the first fixed plate is fixedly installed on one side of the sterilization box, the front surface of the first fixed plate is fixedly connected with a first insertion rod, a feeding roller is sleeved on the first insertion rod, and a limiting nut is threadedly connected to one end of the surface of the first insertion rod corresponding to the feeding roller.

[0011] Further, the winding assembly comprises a second fixed plate, the second fixed plate is fixedly installed on the other side of the sterilization box, a winding motor is fixedly installed on the back surface of the second fixed plate, the output shaft of the winding motor penetrates through the second fixed plate and is fixedly connected with a circular plate outside the second fixed plate, the front surface of the circular plate is fixedly connected with a second insertion rod, a winding roller is sleeved on the second insertion rod, and a pressing nut is threadedly connected to one end of the surface of the second insertion rod corresponding to the winding roller.

[0012] Further, the winding roller and the feeding roller are drivingly connected with a knitted gray fabric body, and the knitted gray fabric body penetrates through two gray fabric penetrating ports.

[0013] The utility model discloses the beneficial effect: the utility model makes the fixed pipe cover set on the fixed ring and passes through the thread connection effect of fixed pipe and fixed ring, makes the steam outer tube and steam inner tube two mutual close one end port mutual adhesion, and the interface alignment, thereby complete the installation of steam outer tube and steam inner tube, and then complete the quick installation of gas pipeline.

[0014] The utility model discloses a bottom cover can be realized when the gas -liquid mixture of entering the spray head mechanism discharges from the output hole and hits the inner wall of bottom cover makes that the water mist converges and flows down along its inner wall, and the impact is advantageous to the acceleration dispersion formation of water vapor, and high temperature water vapor escapes from the exhaust hole upwards, realizes the gas -liquid separation to the high temperature steam of conveying, avoids the overmuch water mist when the knitted grey fabric high temperature disinfection and sprays to knitted grey fabric to lead to knitted grey fabric later -period needs long time to dry. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the structure schematic diagram of main view for the high temperature steam disinfection device for knitted grey fabric production provided by the utility model embodiment;

[0016] Figure 2 It is the structure schematic diagram of main view for the steam outer tube provided by the utility model embodiment;

[0017] Figure 3 It is the structure schematic diagram of main view for the steam inner tube provided by the utility model embodiment;

[0018] Figure 4 It is the structure schematic diagram of three -dimensional for the spray head mechanism provided by the utility model embodiment;

[0019] Figure 5 It is the structure schematic diagram of section for the steam outer tube provided by the utility model embodiment;

[0020] Figure 6 It is the structure schematic diagram of section for the spray head mechanism provided by the utility model embodiment;

[0021] Figure 7 It is the structure schematic diagram of bottom view for the spray head mechanism provided by the utility model embodiment;

[0022] Figure 8 It is the structure schematic diagram of three -dimensional for the disinfection box provided by the utility model embodiment;

[0023] Figure 9 It is the structure schematic diagram of main view for the feeding mechanism provided by the utility model embodiment;

[0024] Figure 10A structure schematic view of the winding mechanism provided by the embodiment of the present utility model;

[0025] The drawing mark: 1-disinfection box; 2-plain cloth Figure 1 A structure schematic view provided by the embodiment of the present utility model; Inserting port; 30-first fixed plate; 31-first inserting rod; 32-feeding roller, 33-limiting nut; 40-second fixed plate; 41-winding motor; 42-round plate; 43-second inserting rod; 44-winding roller; 45-pressing nut; 50-steam outer tube; 500-fixed ring; 501-thermal insulation layer; 51-steam inner tube; 510-fixed tube; 511-sealing gasket; 52-fastening expansion piece; 60-venturi tube; 61-output hole; 62-bottom cover; 63-exhaust hole; 64-throat pipe; 65-umbrella-shaped flange; 7-knitted plain cloth body. DETAILED DESCRIPTION

[0026] The technical scheme in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model.

[0027] As Figures 1-10 shown, one embodiment of the present utility model discloses a high-temperature steam disinfection device for knitted plain cloth production, including disinfection box 1, the front side of disinfection box 1 is provided with operating port (not shown in the drawing), the front side of disinfection box 1 is hinged with box door (not shown in the drawing) through hinge at the position corresponding operating port. The left and right sides of disinfection box 1 are both provided with plain cloth inserting port 2, and the left and right sides of disinfection box 1 are respectively fixedly installed with feeding mechanism for conveying knitted plain cloth and winding mechanism for winding knitted plain cloth. The feeding mechanism 3 includes first fixed plate 30, the first fixed plate 30 is fixedly installed on one side of disinfection box 1, the front surface of first fixed plate 30 is fixedly connected with first inserting rod 31, the first inserting rod 31 is sleeved with feeding roller 32, and the surface of first inserting rod 31 and one end corresponding feeding roller 32 are threadedly connected with limiting nut 33. The winding mechanism 4 includes second fixed plate 40, the second fixed plate 40 is fixedly installed on the other side of disinfection box 1, the back surface of second fixed plate 40 is fixedly installed with winding motor 41, the output shaft of winding motor 41 penetrates to the outside of second fixed plate 40 and is fixedly connected with round plate 42, the front surface of round plate 42 is fixedly connected with second inserting rod 43, the second inserting rod 43 is sleeved with winding roller 44, and one end of the surface of second inserting rod 43 and corresponding winding roller 44 is threadedly connected with pressing nut 45. The knitted plain cloth body 7 is transmissionally connected between winding roller 44 and feeding roller 32, and the knitted plain cloth body 7 inserts through two plain cloth inserting ports 2.

[0028] The embodiment can achieve the following effects through the above arrangement. After the feeding roller with the knitted fabric roll is inserted into the first insertion rod, the limiting nut is screwed in to limit the end of the feeding roller. One end of the knitted fabric is inserted through the two fabric insertion ports in sequence through the operation port to form a connection with the winding roller. The switch valve of the external steam generating source is opened to allow high-temperature steam to be delivered to the inside of the sterilization box through the gas delivery pipe and sprayed out through the spray head mechanism. In this process, the winding motor is started, and the power output shaft of the winding motor rotates to drive the circular plate to rotate slowly. Under the pressure limiting of the pressure nut, the winding roller can be driven to rotate slowly. Therefore, the continuously wound fabric can be sterilized by the high-temperature steam sprayed by the spray head mechanism, and finally the winding roller with the knitted fabric after sterilization is removed from the second insertion rod.

[0029] The sterilization device also comprises a gas delivery pipe for delivering steam, the gas delivery pipe comprising a steam outer pipe 50 and a steam inner pipe 51 in communication with the steam outer pipe 50. The steam outer pipe 50 is sleeved with a fixing ring 500 at one end close to the steam inner pipe 51. The steam outer pipe 50 is sleeved with a fixing pipe 510 at one end away from the steam inner pipe 51, and the steam outer pipe 50 is in communication with the exhaust end of the steam generating device through the fixing pipe 510 at one end away from the steam inner pipe 51.

[0030] The steam inner pipe 51 is also provided with a fixing pipe 510 at one end close to the steam outer pipe 50, and the steam inner pipe 51 is closed at one end away from the steam outer pipe 50. The fixing pipe 510 is provided with an internal thread, and the fixing ring 500 is provided with an external thread. The internal thread and the external thread are threadedly connected.

[0031] The embodiment can achieve the following effects through the above arrangement. The steam outer pipe and the steam inner pipe are sleeved on the fixing ring through the fixing pipe. The steam outer pipe and the steam inner pipe are in close contact with each other at the end port through the thread connection of the fixing pipe and the fixing ring, and the interfaces are aligned, thereby completing the installation of the steam outer pipe and the steam inner pipe, and then completing the installation of the gas delivery pipe. Of course, the steam outer pipe and the steam inner pipe can be disassembled by unscrewing the fixing ring from the fixing pipe.

[0032] It should be noted that the above gas delivery pipe is suitable for the case where the external steam generating device is relatively close to the sterilization box. Only the splicing of the steam outer pipe and the steam inner pipe can achieve the near-distance delivery of steam.

[0033] When the external steam generating device is at a relatively long distance from the sterilization box, a steam inner pipe and a plurality of steam outer pipes can be arranged. The steam inner pipe and one of the steam outer pipes are connected by the method described above, and all the steam outer pipes are connected by the method described above. Two adjacent steam outer pipes can be connected by arranging one end of the fixed sleeve of one of the steam outer pipes in the fixed ring of the other steam outer pipe. The threaded connection of the fixed sleeve and the fixed ring allows the ports of the two adjacent steam outer pipes to be in close contact with each other, and the interfaces are aligned, thereby completing the connection of the two steam outer pipes. Similarly, the connection of several steam outer pipes can be completed, thereby forming a long steam outer pipe combination pipe, which can realize long-distance transportation of high-temperature steam and avoid the inconvenience of existing steam pipes, which are basically of an integral structure and have a long length, and are only spliced at corners.

[0034] In this embodiment, the steam outer pipe 50 is provided with a heat preservation layer 501, and the two ends of the heat preservation layer 501 are fixed on the steam outer pipe 50 by fasteners. The fastener is a fastening expansion piece 52, one end of which is an end screw-in head, and the other end is an expansion head, which is fixedly connected with the heat preservation layer 501.

[0035] The expansion head of this embodiment is a double-head conical spring wedge, which expands in the circumferential direction when the inner side is stressed. By moving the fastening expansion piece axially, the expansion degree of the expansion head can be adjusted, thereby adjusting the expansion force on the heat preservation layer of different thicknesses, ensuring that the heat preservation layer can be fixed on the steam outer pipe. When the heat preservation layer is replaced, the fastening expansion piece only needs to be loosened, which facilitates the replacement of the heat preservation layer. By arranging the heat preservation layer, the heat loss of the steam during transportation in the steam outer pipe is reduced.

[0036] In this embodiment, the fixed pipe 510 is sleeved with a sealing gasket 511, and the inner diameter of the fixed ring 500 is equal to the outer diameter of the steam inner pipe. The inner wall of the fixed ring 500 is in close contact with the outer wall of the steam inner pipe 51, and the port of the fixed ring 500 directly reaches the sealing gasket 511, which ensures the sealing of the interface of the connection between the steam inner pipe and the steam outer pipe, and avoids the leakage of steam.

[0037] The end of the steam inner pipe 51 away from the steam outer pipe 50 is closed and located inside the sterilization box 1, and the steam inner pipe 51 is connected with a plurality of jet mechanisms for spraying steam. Each jet mechanism includes a Venturi tube 60, the upper end of which is connected with the steam inner pipe 51, and at least one output hole 61 is arranged on the side wall of the lower end of the Venturi tube 60. A bottom cover 62 is coaxially arranged at the lower end of the Venturi tube 60. A plurality of exhaust holes 63 are arranged around the Venturi tube 60 on the lower end surface of the bottom cover 62. The gas-liquid mixture discharged from the output hole 61 can impact the side wall of the bottom cover 62 to accelerate the dispersion of water vapor.

[0038] The output hole 61 is arranged opposite to the side wall of the bottom cover 62; the Venturi tube 60 has a throat pipe 64 in the middle, and the minimum inner diameter of the throat pipe 64 is smaller than the inner diameters of the two ends of the Venturi tube 60; the throat pipe is arranged to form a turbulent flow near the end close to the output hole when the liquid proportion in the water-gas mixture is high, which is beneficial to the preliminary separation of the gas and liquid and improves the water vapor generation efficiency.

[0039] The bottom cover 62 is coaxially provided with an umbrella-shaped flange 65 around the bottom end of the Venturi tube 60; the umbrella-shaped flange is arranged to block the water flow from being sprayed below the horizontal plane, and also guide the sprayed liquid to form a water curtain to accelerate the dispersion of the water vapor and spray it towards the exhaust hole. The edge of the umbrella-shaped flange 65 is lower than the output hole 61. The exhaust hole 63 is located between the umbrella-shaped flange 65 and the side wall of the bottom cover 62. The throat pipe is arranged to form a turbulent flow near the end close to the output hole when the liquid proportion in the water-gas mixture is high, which is beneficial to the preliminary separation of the gas and liquid and improves the water vapor generation efficiency.

[0040] The steam generated by the steam generation device enters the Venturi tube through the steam outer pipe and the steam inner pipe in the embodiment, and at this time, the steam entering the Venturi tube is actually a water-gas mixture. When the water-gas mixture is discharged from the output hole, it collides with the inner wall of the bottom cover to make the water mist converge and flow down along the inner wall, and the collision is beneficial to the acceleration and dispersion of the water vapor to form, and the high-temperature water vapor escapes from the exhaust hole downwards to sterilize the knitted fabric. Therefore, the knitted fabric is sterilized by the high-temperature water vapor, and the water mist is prevented from being sprayed to the knitted fabric as much as possible.

[0041] Finally, it should be pointed out that the above only describes and explains the specific embodiments of the utility model in detail. However, the utility model is not limited to the above described specific embodiments. The equivalent modifications and substitutions of the utility model made by the person skilled in the art are also within the scope of the utility model. Therefore, all equivalent transformations and modifications made without departing from the spirit and scope of the utility model are covered within the scope of the utility model.

Claims

1. A high-temperature steam sterilization device for knitted fabric production, comprising a sterilization box (1), characterized in that: both left and right sides of the sterilization box (1) are provided with fabric insertion openings (2), and both left and right sides of the sterilization box (1) are respectively fixedly provided with a feeding mechanism (3) for feeding knitted fabric and a winding mechanism (4) for winding knitted fabric; the sterilization device further comprises a gas conveying pipe for conveying steam, the gas conveying pipe comprises a steam outer pipe (50) and a steam inner pipe (51) in communication with the steam outer pipe (50), one end of the steam outer pipe (50) near the steam inner pipe (51) is sleeved with a fixing ring (500), one end of the steam inner pipe (51) near the steam outer pipe (50) is provided with a fixed pipe (510), the fixed pipe (510) is provided with an internal thread, the fixing ring (500) is provided with an external thread, and the internal thread is threadedly connected with the external thread; one end of the steam inner pipe (51) away from the steam outer pipe (50) is closed and located in the interior of the sterilization box (1), and a plurality of nozzle mechanisms for spraying steam are in communication with the steam inner pipe (51), each nozzle mechanism comprises a Venturi tube (60), the upper end of the Venturi tube (60) is in communication with the steam inner pipe (51), at least one output hole (61) is arranged on the side wall of the lower end of the Venturi tube (60), the lower end of the Venturi tube (60) is coaxially provided with a bottom cover (62), a plurality of air exhaust holes (63) are arranged around the Venturi tube (60) on the lower end surface of the bottom cover (62), the output hole (61) is arranged opposite to the side wall of the bottom cover (62), the Venturi tube (60) has a throat pipe (64) in the middle, the minimum inner diameter of the throat pipe (64) is smaller than the inner diameters of the two ends of the Venturi tube (60), the top end of the Venturi tube (60) is coaxially provided with an umbrella-shaped flange (65) in the bottom cover (62), and the edge of the umbrella-shaped flange (65) is higher than the output hole (61).

2. The high-temperature steam sterilization device for knitted fabric production according to claim 1, characterized in that: the steam outer pipe (50) is provided with a heat preservation layer (501), and the two ends of the heat preservation layer (501) are fixed on the steam outer pipe (50) by fasteners.

3. The high-temperature steam sterilization device for knitted fabric production according to claim 2, characterized in that: the fastener is a fastening expansion piece (52), one end of the fastening expansion piece (52) is an end portion screwing head, the other end is an expansion head, and the expansion head is fixedly connected with the heat preservation layer (501).

4. The high-temperature steam sterilization device for knitted fabric production according to claim 1, characterized in that: the air exhaust holes (63) are located between the umbrella-shaped flange (65) and the side wall of the bottom cover (62).

5. The high-temperature steam sterilization device for knitted fabric production according to claim 1, characterized in that: ​ ​ ​ ​ The feeding mechanism (3) includes a first fixed plate (30) fixedly installed on one side of the sterilization box (1), the front surface of the first fixed plate (30) is fixedly connected with a first inserting rod (31), the first inserting rod (31) is sleeved with a feeding roller (32), and the surface of the first inserting rod (31) and corresponding one end of the feeding roller (32) are threadedly connected with a limiting nut (33).

6. The high-temperature steam sterilization device for knitted gray fabric production according to claim 1, characterized in that: The winding mechanism (4) includes a second fixed plate (40) fixedly installed on the other side of the sterilization box (1), the back surface of the second fixed plate (40) is fixedly installed with a winding motor (41), the output shaft of the winding motor (41) penetrates through the second fixed plate (40) and is fixedly connected with a circular plate (42) outside, the front surface of the circular plate (42) is fixedly connected with a second inserting rod (43), the second inserting rod (43) is sleeved with a winding roller (44), and the surface of the second inserting rod (43) and corresponding one end of the winding roller (44) are threadedly connected with a pressing nut (45).

7. The high-temperature steam sterilization device for knitted gray fabric production according to claim 6, characterized in that: The winding roller (44) and the feeding roller (32) are transmissionally connected with a knitted gray fabric body (7), and the knitted gray fabric body (7) penetrates through two gray fabric penetrating openings (2).