Frame structure of micron emulsifying machine

The modular design of the micron emulsifier frame structure solves the problems of single volume and large footprint in existing technologies, achieving multi-volume universality, small footprint, and modular replacement, which facilitates maintenance and upgrades, reduces production costs, and improves equipment performance and ease of operation.

CN223716856UActive Publication Date: 2025-12-26JIANGSU GUDI MASCH TECH CO LTD
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Patent Information

Application Number
CN202423228087.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-26
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The existing frame structure design of micron emulsifiers results in a single volume, numerous frame models, large footprint, cumbersome operation, and increased production costs and maintenance difficulty.

Method used

The micron emulsifier features a modular design, including the main frame, hydraulic station, vacuum system, electrical control cabinet, and material pouring device. Each module is detachable and can be installed, making it suitable for emulsification tanks of various volumes and easy to operate.

Benefits of technology

It achieves multi-capacity universality, small footprint, modular replacement, easy maintenance and upgrades, reduces production costs, and improves equipment performance and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a micron emulsifying machine rack structure, relates to the technical field of emulsifying machines, and particularly relates to a waste treatment device convenient to clean, the micron emulsifying machine rack structure comprises a rack main body, an upper limit, a lower limit, a cross beam adjusting bolt, a footing adjusting bolt and a hydraulic station, the vacuum system is provided with a first mounting piece; the electric appliance control cabinet is provided with a third mounting piece; the material pouring device is provided with a second mounting piece; the emulsifying tank comprises a tank body, a discharge valve, a temperature sensor, a connecting seat and a lower homogenizing emulsifying machine, the emulsifying tank is suitable for assembling emulsifying tanks with various volumes by using one rack, the emulsifying tank can be replaced by an emulsifying tank with a proper size according to the requirements of customers, the rack does not need to be replaced, and the production cost is reduced. And a vacuum module, a hydraulic module, an upper limit, a lower limit, an electric appliance control cabinet and a material pouring device in the rack structure adopt modular design, can be quickly replaced and adjusted, and are convenient to maintain and upgrade.
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Description

TECHNICAL FIELD

[0001] The utility model relates to emulsifying machine technical field, concretely is micron emulsifying machine rack structure. BACKGROUND

[0002] With the development of science and technology and the continuous improvement of industrial application, micron emulsifying machine is increasingly widely used in the fields of pharmacy, food, cosmetics and the like.

[0003] However, the existing micron emulsifying machine rack structure is generally one volume one rack in design, resulting in a large number of required rack models, and the operation station and the pouring direction of the rack are vertically arranged, resulting in large floor area, complicated operation and other problems. These defects not only affect the overall performance of the equipment, but also increase the production cost and maintenance difficulty. UTILITY MODEL CONTENT

[0004] The utility model provides micron emulsifying machine rack structure, solves a plurality of volume shares one rack, and the operation station and the pouring direction are vertically distributed, has the advantages such as multiple volume general function, small floor area and modular replacement to solve the problems of prior art.

[0005] In order to realize the purposes of multiple volume general, small floor area and modular replacement, the utility model provides the following technical scheme: micron emulsifying machine rack structure, including rack main body, upper and lower limit, beam adjusting bolt and the bottom foot adjusting bolt installed at the bottom surface of rack main body, further including: hydraulic station, which is detachably installed on the upper end surface of the rack main body; vacuum system, which is detachably installed on the upper end surface of the rack main body by being provided with a first mounting member, and is arranged at the right end of the hydraulic station; electric control cabinet, which is detachably installed on the upper end surface of the rack main body by being provided with a third mounting member, and is located at the front end of the hydraulic station; pouring device, which is detachably installed on the rear end surface of the rack main body by being provided with a second mounting member; emulsifying tank, which is detachably installed on the upper end surface of the rack main body by the second mounting member and is drivingly connected with the pouring device, and is located at the left end of the electric control cabinet, and comprises a tank body, a discharge valve, a temperature sensor, a connecting seat and a lower homogenizing emulsifying machine, wherein the connecting seat is symmetrically arranged and connected with the pouring device.

[0006] Preferably, the vacuum system includes an automatic valve, a vacuum pump, a one-way valve and a filter, the vacuum pump is detachably installed on the upper end surface of the rack main body through the first mounting member, the vacuum pump is detachably connected with the rack main body through a bolt, the one-way valve is connected with the air inlet end of the vacuum pump, the filter is connected with the one-way valve, the air outlet end of the vacuum pump is provided with a connecting pipe, and the automatic valve is connected with the vacuum pump.

[0007] Preferably, the first mounting member comprises a plurality of first bolts and a plurality of quick couplings, the vacuum pump is detachably mounted on the upper end face of the rack main body through the first bolts, and the quick couplings are connected with the automatic valve, the filter and the connecting pipe respectively.

[0008] Preferably, the pouring device comprises a speed reducer, a pouring fixed frame, a worm, a first bearing with seat, a pouring limiting device, a pouring lug, a worm wheel, a stainless steel cover and a second bearing with seat, the pouring fixed frame is detachably connected with the rack main body, the stainless steel cover is installed on the outer wall of the pouring fixed frame, the speed reducer is installed on the upper end face of the bottom of the pouring fixed frame, the first bearing with seat is installed on the side wall of the pouring fixed frame, the worm is rotatably connected in the first bearing with seat, the second bearing with seat is symmetrically arranged and installed on the upper end of the rack main body, the pouring lug is installed in the second bearing with seat respectively, the worm wheel is installed on the outer wall of the pouring lug, the worm wheel is engaged with the worm, the pouring lug is detachably connected with the connecting seat, and the pouring limiting device is installed on the upper end face of the bottom plate of the pouring fixed frame and connected with the pouring lug.

[0009] Preferably, the second mounting member comprises symmetrically arranged second bolts and third bolts, the second bolts are threadedly connected on the upper end face of the upper portion of the pouring fixed frame and are threadedly connected with the rack main body.

[0010] Preferably, one of the second bearing with seat is installed on the upper end face of the upper portion of the pouring fixed frame, and the other is installed on the upper end face of the rack main body.

[0011] Preferably, the pouring lug and the connecting seat are detachably connected through the third bolts.

[0012] Preferably, the electric appliance control cabinet is detachably connected with the rack main body through a plurality of fourth bolts, and the upper end face of the electric appliance control cabinet is symmetrically provided with a plurality of lifting rings.

[0013] Preferably, the temperature sensor and the lower homogenizing emulsifier are detachably connected with the outer wall bottom of the emulsifying tank through the fourth bolts, and the left end face of the rack main body is provided with an inwardly recessed storage bin, and the storage bin can store the lower homogenizing emulsifier when the emulsifying tank is deflected to the left.

[0014] Compared with the prior art, the micron emulsifier rack structure has the following beneficial effects:

[0015] 1. The micron emulsifier rack structure is suitable for assembling a rack for emulsifying tanks of various volumes, can replace the emulsifying tank of appropriate size according to the requirements of customers, and the rack main body does not need to be replaced.

[0016] 2. The vacuum module, hydraulic module, upper and lower limit, electrical control cabinet and material pouring device in the rack structure are designed in a modular manner, can be quickly replaced and adjusted, and are convenient for maintenance and upgrading.

[0017] 3. Scientific and reasonable layout design is adopted in the rack, and various modules are arranged compactly, and sufficient maintenance channels and operation spaces are reserved, so that the overall performance of the equipment can be ensured, and the operation of the maintenance personnel is facilitated.

[0018] 4. The rack structure is provided with an intelligent control system and an operation panel, operation is simple and convenient, parameter setting and operation control can be realized through the operation panel, and complex operation skills are not needed. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is an external structure schematic view of the utility model;

[0020] Figure 2 It is a top view sectional view of the utility model;

[0021] Figure 3 It is a schematic view of the utility model electrical control cabinet dismounting structure;

[0022] Figure 4 It is a schematic view of the utility model emulsifying tank dismounting structure;

[0023] Figure 5 It is a schematic view of the utility model vacuum system dismounting structure;

[0024] Figure 6 It is a schematic view of the utility model material pouring device dismounting structure;

[0025] Figure 7 It is a schematic view of the utility model provided in the utility model; Figure 2 It is a schematic view of the utility model provided in the utility model;

[0026] Figure 8 It is a schematic view of the utility model provided in the utility model emulsifying tank and lower homogenizing emulsifying machine structure;

[0027] Figure 9 It is a schematic view of the utility model provided in the utility model emulsifying tank and lower homogenizing emulsifying machine material pouring state structure;

[0028] Figure 10 It is a schematic view of the utility model provided in the utility model; Figure 8 It is a schematic view of the utility model provided in the utility model;

[0029] In the figure: 1, foot adjusting bolt; 2, rack main body; 21, storage bin; 3, vacuum system; 31, automatic valve; 32, vacuum pump; 33, check valve; 34, filter; 35, first bolt; 36, quick connector; 37, connecting pipe; 4, hydraulic station; 5, upper and lower limit; 6, beam adjusting bolt; 7, electrical control cabinet; 71, fourth bolt; 72, lifting ring; 8, emulsion tank; 81, tank body; 82, connecting seat; 83, temperature sensor; 84, discharge valve; 85, lower homogenizing emulsifier; 86, fifth bolt; 9, pouring device; 91, speed reducer motor; 92, pouring fixing frame; 93, worm; 94, first bearing with seat; 95, pouring limiting device; 96, pouring lug; 97, worm wheel; 98, stainless steel cover; 99, second bearing with seat; 910, third bolt; 911, second bolt. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0031] Please refer to Figures 1-10 The utility model discloses a micron emulsifier rack structure, including rack main body 2, upper and lower limit 5, beam adjusting bolt 6 and install at the bottom of rack main body 2 foot adjusting bolt 1, still including: hydraulic station 4, it installs at the upper end surface of rack main body 2, vacuum system 3, it is detachably installed at the upper end surface of rack main body 2, and sets up at the right end of hydraulic station 4, electrical control cabinet 7, it is detachably installed at the upper end surface of rack main body 2, and is located at the front end of hydraulic station 4, pour device 9, it is detachably installed at the rear end surface of rack main body 2, emulsion tank 8, it is detachably installed at the upper end surface of rack main body 2 and with pour device 9 transmission connection, it is located at the left end of electrical control cabinet 7, and it includes tank body 81, discharge valve 84, temperature sensor 83, connecting seat 82 and lower homogenizing emulsifier 85, wherein, connecting seat 82 is symmetrically arranged and is connected with pour device 9.

[0032] The above design can be quickly replaced and adjusted through the modular design of various components, is convenient for maintenance and upgrading, and is suitable for emulsion tanks 8 of various specifications and sizes, and can be replaced with emulsion tanks 8 of appropriate sizes according to the requirements of customers.

[0033] Please refer to Figure 5The vacuum system 3 comprises an automatic valve 31, a vacuum pump 32, a one-way valve 33 and a filter 34, the vacuum pump 32 is detachably installed on the upper end face of the rack body 2 through a plurality of first bolts 35, the vacuum pump 32 is detachably connected with the rack body 2 through bolts, the one-way valve 33 is connected with the air inlet end of the vacuum pump 32, the filter 34 is connected with the one-way valve 33, the air outlet end of the vacuum pump 32 is provided with a connecting pipe 37, the automatic valve 31 is connected with the vacuum pump 32, the automatic valve 31, the filter 34 and the connecting pipe 37 are all connected with quick couplings 36.

[0034] Please refer to Figure 6 The pouring device 9 comprises a speed reducer motor 91, a pouring fixed frame 92, a worm 93, a first bearing with seat 94, a pouring limiting device 95, a pouring lug 96, a worm wheel 97, a stainless steel cover 98 and a second bearing with seat 99, the upper end face of the upper part of the pouring fixed frame 92 is symmetrically provided with a second bolt 911, the second bolt 911 is threadedly connected with the rack body 2, the stainless steel cover 98 is installed on the outer wall of the pouring fixed frame 92, the speed reducer motor 91 is installed on the upper end face of the bottom of the pouring fixed frame 92, the first bearing with seat 94 is installed on the side wall of the pouring fixed frame 92, the worm 93 is rotatably connected in the first bearing with seat 94, the second bearing with seat 99 is symmetrically arranged, one of which is installed on the upper end face of the upper part of the pouring fixed frame 92, and the other is installed on the upper end face of the rack body 2, the pouring lug 96 is respectively installed in the second bearing with seat 99, the worm wheel 97 is installed on the outer wall of the pouring lug 96, the worm wheel 97 is engaged with the worm 93, the pouring lug 96 is threadedly detachably connected with the connecting seat 82 through the third bolt 910, the pouring limiting device 95 is installed on the upper end face of the bottom plate of the pouring fixed frame 92 and connected with the pouring lug 96.

[0035] Please refer to Figure 3 The electric appliance control cabinet 7 is detachably connected with the rack body 2 through a plurality of fourth bolts 71, and the upper end face of the electric appliance control cabinet 7 is symmetrically provided with a plurality of lifting rings 72.

[0036] Please refer to Figures 8-10 The temperature sensor 83 and the lower homogenizing emulsifier 85 are detachably connected with the outer wall bottom of the emulsifying tank 8 through a fifth bolt 86, and the left end face of the rack body 2 is provided with an inwardly recessed storage bin 21, which can store the lower homogenizing emulsifier 85 when the emulsifying tank 8 is deflected to the left.

[0037] It needs to be explained that the rack body is composed of 1 foot adjusting bolt, 2 main body rack, 3 vacuum system, 4 hydraulic station, 5 upper and lower limit, 6 beam adjusting bolt, 7 electric control cabinet, 8 emulsion tank, 9 pouring device, suitable for installing emulsion tanks of various specifications (such as: 50-300L tank body is a type of rack, 350-600L is a type of rack, 700-1200L is a type of rack), reducing the production time and cost of various types of racks for tanks of different volumes, and the tank body can be shared with a pouring limiting device 95.

[0038] The working principle and use process of the utility model are as follows:

[0039] When the vacuum system 3 is replaced or repaired, the quick connector 36 is removed first, then the first bolt 35 is loosened, and finally the vacuum system 3 is taken out of the equipment for replacement / repair; when the electric control cabinet 7 is replaced, the electric control cabinet door needs to be opened first, then the fourth bolt 71 is loosened in turn, then the electric control cabinet 7 is lifted away from the equipment by using a lifting rope passing through the lifting ring 72, and the replacement can be carried out; when the emulsion tank 8 of different specifications is replaced, the emulsion tank 8 body needs to be supported by the bottom support first, then the third bolt 910 on the left side of the emulsion tank 8 mounting seat is loosened in turn, and finally the second bolt 911 is loosened, so that the disassembly is completed, then the existing emulsion tank 8 of different specifications is installed on the pouring lug 96, and the second bolt 911 and the third bolt 910 are screwed in turn; when the pouring device 9 is replaced or repaired, the emulsion tank 8 body is supported by the bottom support, then the second bolt 911 and the third bolt 910 are loosened, so that the pouring device 9 can be disassembled for replacement or repair.

Claims

1. A micro-emulsifying machine rack structure, comprising a rack main body (2), upper and lower limiters (5), a crossbeam adjusting bolt (6) and a foot adjusting bolt (1) installed on the bottom surface of the rack main body (2), characterized in that, Also include: Hydraulic station (4) is detachably mounted on the upper end surface of the rack body (2); Vacuum system (3) is detachably mounted on the upper end surface of the rack body (2) by setting the first mounting member, and is set at the right end of the hydraulic station (4); Electric control cabinet (7) is detachably mounted on the upper end surface of the rack body (2) by setting the third mounting member, and is located at the front end of the hydraulic station (4); Pouring device (9) is detachably mounted on the rear end surface of the rack body (2) by setting the second mounting member; Emulsion tank (8) is detachably mounted on the upper end surface of the rack body (2) by the second mounting member and is drivingly connected with the pouring device (9), which is located at the left end of the electric control cabinet (7), which comprises a tank body (81), a discharge valve (84), a temperature sensor (83), a connecting seat (82) and a lower homogeneous emulsifier (85), wherein the connecting seat (82) is symmetrically arranged and connected with the pouring device (9).

2. The microemulsifier rack structure according to claim 1, characterized in that: The vacuum system (3) includes automatic valve (31), vacuum pump (32), check valve (33) and filter (34), the vacuum pump (32) is detachably mounted on the upper end surface of the rack body (2) by the first mounting member, the vacuum pump (32) is detachably connected with the rack body (2) by bolts, the check valve (33) is connected with the air inlet end of the vacuum pump (32), the filter (34) is connected with the check valve (33), the air outlet end of the vacuum pump (32) is provided with a connecting pipe (37), and the automatic valve (31) is connected with the vacuum pump (32).

3. The microemulsifier rack structure of claim 2, wherein: The first mounting member includes a plurality of first bolts (35) and a plurality of quick couplings (36), the vacuum pump (32) is detachably mounted on the upper end surface of the rack body (2) by the first bolt (35), and the quick coupling (36) is connected with the automatic valve (31), the filter (34) and the connecting pipe (37) respectively.

4. The microemulsifier rack structure of claim 1, wherein: The pouring device (9) comprises a speed reducer motor (91), a pouring fixed frame (92), a worm (93), a first bearing with seat (94), a pouring limiting device (95), a pouring lug (96), a worm wheel (97), a stainless steel cover (98) and a second bearing with seat (99), the pouring fixed frame (92) is detachably connected with the rack main body (2), the stainless steel cover (98) is installed on the outer wall of the pouring fixed frame (92), the speed reducer motor (91) is installed on the upper end face of the bottom of the pouring fixed frame (92), the first bearing with seat (94) is installed on the side wall of the pouring fixed frame (92), the worm (93) is rotatably connected in the first bearing with seat (94), the second bearing with seat (99) is symmetrically arranged and installed on the upper end of the rack main body (2), the pouring lug (96) is respectively installed in the second bearing with seat (99), the worm wheel (97) is installed on the outer wall of the pouring lug (96), the worm wheel (97) is engaged with the worm (93), the pouring lug (96) is detachably connected with the connecting seat (82), and the pouring limiting device (95) is installed on the upper end face of the bottom plate of the pouring fixed frame (92) and connected with the pouring lug (96).

5. The microemulsifier rack structure of claim 4, wherein: The second mounting comprises symmetrically arranged second bolts (911) and third bolts (910), the second bolts (911) are threadedly connected with the upper end face of the upper portion of the pouring fixed frame (92) and threadedly connected with the rack main body (2).

6. The microemulsifier rack structure of claim 4, wherein: One of the second bearing with seat (99) is installed on the upper end face of the upper portion of the pouring fixed frame (92), and the other is installed on the upper end face of the rack main body (2).

7. The microemulsifier rack structure of claim 4, wherein: The pouring lug (96) and the connecting seat (82) are detachably connected through the third bolts (910).

8. The microemulsifier rack structure of claim 1, wherein: The electric appliance control cabinet (7) is detachably connected with the rack main body (2) through a plurality of fourth bolts (71), and the upper end face of the electric appliance control cabinet (7) is symmetrically provided with a plurality of lifting rings (72).

9. The microemulsifier rack structure of claim 1, wherein: The temperature sensor (83) and the lower homogenizing emulsifier (85) are detachably connected with the outer wall bottom of the emulsifying tank (8) through the fifth bolts (86), and the left end face of the rack main body (2) is provided with an inwardly recessed storage bin (21), and the storage bin (21) can store the lower homogenizing emulsifier (85) when the emulsifying tank (8) is deflected to the left.