Efficient quartz sand impurity removal device
By combining multiple extraction tubes and screen frames with different aperture sizes, the problem of dust and impurities being unable to be removed in traditional quartz sand cleaning is solved, achieving efficient and stable cleaning effect and meeting the high purity requirements of high-end industries for quartz sand.
Patent Information
- Application Number
- CN202423181913.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Traditional methods for removing impurities from quartz sand lack effective dust collection measures, resulting in the inability to accurately remove dust and impurities during the screening process, which fails to meet the high-end industry's demand for high purity and low impurity content.
By employing a multi-extraction tube design and a combination of sieve frames with different aperture sizes, along with a drive assembly and a fan, precise dust adsorption and step-by-step screening are achieved, as well as the separation and collection of impurities from raw materials.
It improves the precision and efficiency of impurity removal, ensures the high purity and low impurity content of quartz sand, meets the needs of high-end industries, and guarantees the stability and reliability of dust collection operations.
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Figure CN223717658U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to quartz sand production and processing technical field especially relates to high -efficient quartz sand impurity removal device. BACKGROUND
[0002] In the production and application field of quartz sand, impurity removal is a crucial process link, which is directly related to the quality of quartz sand and the use performance in many industrial fields subsequently, with the continuous development of modern industry, such as glass manufacturing, casting, electronic chip manufacturing and other industries are increasingly demanding on the purity and granularity uniformity of quartz sand.
[0003] And the traditional impurity removal means lacks effective dust collection measures, or the dust collection mode is single and low in efficiency, cannot remove the dust generated in each layer synchronously and accurately in the screening process, makes dust impurities exist in the quartz sand system continuously, difficult to meet the demand of high -end industry to high -purity quartz sand, low impurity content, therefore propose high -efficient quartz sand impurity removal device for solving the above -mentioned problems. UTILITY MODEL CONTENT
[0004] In view of the deficiency of prior art, the utility model provides high -efficient quartz sand impurity removal device for solving the problems in the prior art.
[0005] In order to realize the above purpose, the utility model adopts the following technical scheme:
[0006] High -efficient quartz sand impurity removal device, including bottom plate, the bottom plate is opened with long hole, the inner wall of long hole is opened with the chute on both sides, two chute slides two sliding plates, the side of two sliding plates is fixedly connected with the same box body, the installation assembly is arranged in the box body, the first screen frame, the second screen frame and the third screen frame are respectively arranged in the box body through the installation assembly, the fan and the collection box are respectively fixedly installed on the top side of the bottom plate, the connecting pipe is fixedly installed on the side of the fan, the other end of the connecting pipe extends into the collection box, the filter plate is arranged in the collection box, the three extraction pipes are fixedly installed on the side of the collection box, the other end of three extraction pipes extends into the box body and is respectively directed to the first screen frame, the second screen frame and the third screen frame, the drive assembly and the collection assembly are respectively arranged on the side and below the bottom plate.
[0007] Preferably, the installation assembly includes that four fixed plates are fixedly installed on the inner wall of the box body, the installation column is fixedly installed on the top side of four fixed plates, the first screen frame, the second screen frame and the third screen frame are all sleeved on the top side of multiple installation columns, the nut is threadedly sleeved on the top end of multiple installation columns, the baffle is fixedly connected on the top side of the third screen frame.
[0008] Preferably, the drive assembly includes that the mounting plate is fixedly installed on the top side of the right sliding plate, the connecting seat is fixedly installed on the side of the mounting plate, the linkage rod is movably sleeved in the connecting seat.
[0009] Preferably, a side plate is fixedly installed on one side of the base plate, a motor is fixedly installed on the bottom side of the side plate, the output end of the motor rotates through the side plate and is fixedly connected to a disc, a fixed column is fixedly installed on the top side of the disc, and the other end of the linkage rod is movably sleeved on the fixed column.
[0010] Preferably, the collection component includes a collection box disposed below the base plate, and two partitions are fixedly installed inside the collection box, dividing the collection box into three areas by the two partitions.
[0011] Preferably, one side of the first screen frame, the second screen frame, and the third screen frame is provided with an elongated hole, and a discharge pipe is fixedly installed in each of the multiple elongated holes, with the other end of the multiple discharge pipes facing the three areas inside the collection box respectively.
[0012] Preferably, the bottom side of the box body is provided with an insertion hole, and a collection tray is inserted into the insertion hole.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. By setting up multiple extraction tubes, the dust generated by each layer of screen frame can be accurately adsorbed and collected into the collection box along with a small amount of impurities. This avoids the impact of dust and impurities on the purity of the quartz sand. The rubber extraction tubes have good tensile strength and will not break even when the box body moves back and forth frequently, ensuring the continuous and stable dust collection operation. This solves the problem of poor dust collection effect of traditional impurity removal methods, enabling the quartz sand to meet the strict requirements of high-end industries for high purity and low impurity content.
[0015] 2. By rationally setting the first, second, and third screen frames with different apertures, the quartz sand can be accurately screened step by step, effectively removing various impurities and greatly improving the accuracy and efficiency of impurity removal. At the same time, the cooperation of the motor, disc, linkage rod, and slide plate in the drive assembly enables the box body to generate stable reciprocating motion, which not only enhances the screening effect but also promotes the separation of impurities from raw materials. In addition, the three discharge pipes and the collection box with partitions can collect impurities and raw materials in different areas for convenient subsequent processing. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;
[0017] Figure 2 This is a cross-sectional view of the structure of this utility model;
[0018] Figure 3 This is a schematic diagram of some parts of the collection box structure of this utility model;
[0019] Figure 4The utility model discloses structure linkage rod part schematic view.
[0020] In the figure: 1, bottom plate; 2, slide plate; 3, box body; 4, fixed plate; 5, mounting column; 6, first screen frame; 7, second screen frame; 8, third screen frame; 9, nut; 10, baffle; 11, collection tray; 12, fan; 13, collection box; 14, connecting pipe; 15, filter plate; 16, extraction pipe; 17, mounting plate; 18, connecting seat; 19, linkage rod; 20, side plate; 21, motor; 22, disc; 23, fixed column; 24, collection box; 25, partition; 26, discharge pipe. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the protection scope of the utility model.
[0022] Reference Figures 1-4 , efficient quartz sand impurity removal device, including bottom plate 1, bottom plate 1 is set up with long hole, the both sides inner wall of long hole is set up with slide groove, two slide grooves are slidably installed with two slide plates 2, and the side of mutual approach of two slide plates 2 is fixedly connected with same box body 3, and the installation assembly is arranged in box body 3, and first screen frame 6, second screen frame 7 and third screen frame 8 are arranged in box body 3 through installation assembly, and the top side of bottom plate 1 is fixedly installed with fan 12 and collection box 13, and one side of fan 12 is fixedly installed with connecting pipe 14, and the other end of connecting pipe 14 extends into collection box 13, and filter plate 15 is arranged in collection box 13, and three extraction pipes 16 are fixedly installed on one side of collection box 13, and the other end of three extraction pipes 16 extends into box body 3 and is respectively directed to first screen frame 6, second screen frame 7 and third screen frame 8, and the side and below of bottom plate 1 are provided with driving assembly and collection assembly, when screening is carried out, fan 12 is started simultaneously, so that three extraction pipes 16 respectively adsorb dust generated when first screen frame 6, second screen frame 7 and third screen frame 8 are screened, and the dust and a small amount of impurities are extracted to collection box 13 for storage along extraction pipe 16, so as to carry out unified cleaning and disposal subsequently, it is worth mentioning that three extraction pipes 16 are made of rubber material, and the material gives extraction pipe 16 good tensile property, even under the condition of frequent reciprocating movement along with box body 3, can also ensure that it will not appear the rupture phenomenon, thereby guaranteeing that dust collection operation is carried out continuously and stably, further improve the reliability and durability of the whole device, provide strong guarantee for efficient impurity removal.
[0023] Specifically, the installation assembly comprises four fixed plates 4 fixedly installed on the inner wall of the box body 3, four installation columns 5 fixedly installed on the top side of the four fixed plates 4, a first sieve frame 6, a second sieve frame 7 and a third sieve frame 8 sleeved on the top side of the plurality of installation columns 5, a plurality of nuts 9 threadedly sleeved on the top end of the plurality of installation columns 5, and a baffle 10 fixedly connected to the top side of the third sieve frame 8. By arranging the plurality of sieve frames, after the quartz sand enters the box body 3, the quartz sand first contacts the third sieve frame 8. Since the sizes of the sieve holes of the third sieve frame 8, the second sieve frame 7 and the first sieve frame 6 are sequentially reduced, the third sieve frame 8 can intercept larger impurities. The filtered quartz sand then falls onto the second sieve frame 7 through the sieve holes thereof. The second sieve frame 7 further blocks slightly smaller impurities. The quartz sand filtered twice then falls onto the first sieve frame 6 from the sieve holes of the second sieve frame 7. At this time, most of the impurities in the quartz sand have been removed, and the remaining impurities are mainly fine powder. The powder can pass through the first sieve frame 6 and fall into the collecting disc 11 below. The quartz sand filtered of impurities is accumulated on the surface of the first sieve frame 6. The plurality of discharge pipes 26 can simultaneously transport the impurities and the raw materials filtered of impurities to different areas. The collecting disc 11 can be pulled out of the box body 3 by pulling a handle. When the plurality of sieve frames need to be cleaned, the plurality of nuts 9 on the installation columns 5 are removed, and then the plurality of sieve frames can be taken out of the box body 3.
[0024] Specifically, the driving assembly comprises a mounting plate 17 fixedly installed on the top side of the right slide plate 2, a connecting seat 18 fixedly installed on one side of the mounting plate 17, a linkage rod 19 movably sleeved in the connecting seat 18, a side plate 20 fixedly installed on one side of the bottom plate 1, a motor 21 fixedly installed on the bottom side of the side plate 20, a disc 22 rotatably penetrating through the side plate 20 and fixedly connected to the output end of the motor 21, a fixed column 23 fixedly installed on the top side of the disc 22, and the other end of the linkage rod 19 movably sleeved on the fixed column 23. By arranging the motor 21, before the impurity removal work is performed, the motor 21 is started. The rotation of the disc 22 is driven by the motor 21. Since the two ends of the linkage rod 19 are movably sleeved with the fixed column 23 and the connecting seat 18 respectively, when the fixed column 23 rotates with the disc 22, the linkage rod 19 pulls the right slide plate 2 to make reciprocating linear motion in the sliding groove, thereby driving the box body 3 to make reciprocating motion synchronously. At this time, the operator pours the quartz sand to be removed of impurities into the box body 3 from the square hole of the baffle 10, and the screening and impurity removal work can be started.
[0025] Specifically, the collecting assembly comprises a collecting box 24 arranged below the bottom plate 1, two partitions 25 are fixedly installed in the collecting box 24, the collecting box 24 is divided into three areas through the two partitions 25, the first sieve frame 6, the second sieve frame 7 and the third sieve frame 8 are all provided with long holes on one side, a plurality of discharge pipes 26 are fixedly installed in the long holes, the other ends of the plurality of discharge pipes 26 respectively face the three areas in the collecting box 24, a plug hole is arranged on the bottom side of the box body 3, and the collecting disc 11 is inserted into the plug hole. Through the three discharge pipes 26, in the reciprocating movement process of the box body 3, the first sieve frame 6, the second sieve frame 7 and the third sieve frame 8 also continuously swing, in the process, the impurities with large volume and moderate volume are respectively discharged into different areas in the collecting box 24 through the corresponding discharge pipes 26, and the lowermost discharge pipe 26 discharges the quartz sand cleaned of impurities into another area, so that the impurities and the raw materials are classified and placed, which is convenient for subsequent processing and taking, and in the process of discharging the impurities, the fan 12 is always in the running state, so that the impurities can not produce a large amount of smoke when falling into the collecting box 24.
[0026] The electrical components appearing in the text are all connected with the main controller and 220V mains, and the main controller can be a conventional known device such as a computer.
[0027] In use: by starting the motor 21 to drive the disc 22 to rotate, and because the two ends of the linkage rod 19 are movably sleeved on the fixed column 23 and the connecting seat 18 respectively, when the fixed column 23 rotates, the linkage rod 19 will pull the right slide plate 2 to do reciprocating motion in the sliding groove, so that the box body 3 synchronously does reciprocating motion, at the same time, personnel will pour the quartz sand that needs to be removed from the square hole opened by the baffle 10 into the box body 3, when the quartz sand enters the box body 3, it will first contact the third screen frame 8, and because the screen holes of the third screen frame 8, the second screen frame 7 and the first screen frame 6 are of different sizes, the third screen frame 8 can block some larger impurities, and the filtered quartz sand will fall onto the second screen frame 7 through the screen hole of the third screen frame 8, and the second screen frame 7 can block some smaller impurities, and the filtered quartz sand will fall onto the first screen frame 6 through the screen hole of the second screen frame 7, and because the quartz sand has been treated twice before falling onto the first screen frame 6, the impurities mixed in the quartz sand are almost only some fine powdery impurities, which will fall into the collecting disc 11 below through the first screen frame 6, and the quartz sand that has been removed will accumulate on the surface of the first screen frame 6, and by arranging three discharge pipes 26, in the process of reciprocating movement of the box body 3, the first screen frame 6, the second screen frame 7 and the third screen frame 8 will also constantly swing, and in the process of swinging, the impurities of larger size and moderate size will be discharged to two areas in the collecting box 24 through the two discharge pipes 26, and the lowermost discharge pipe 26 can discharge the quartz sand that has been removed to another area, so as to realize the separate placement of impurities and raw materials, and in the process of screening, the fan 12 will be operated synchronously, so that the three suction pipes 16 respectively suck the dust generated by the first screen frame 6, the second screen frame 7 and the third screen frame 8 during screening, and these sucked dust and impurities will be sucked into the collecting box 13 through the suction pipe 16 for storage, which is convenient for subsequent unified treatment, and because the three suction pipes 16 are all made of rubber material, the rubber material of the suction pipe 16 makes it have certain tensile resistance, so as to ensure that the suction pipe 16 will not be broken when following the reciprocating movement of the box body 3, and when it is necessary to clean the multiple screen frames, by unscrewing the nut 9 outside the mounting column 5, the third screen frame 8, the second screen frame 7 and the first screen frame 6 can be taken out in turn, and after being taken out, the multiple screen frames can be cleaned.
[0028] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0029] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency quartz sand impurity removal device, comprising a bottom plate (1), characterized in that, The bottom plate (1) is provided with a long hole, and the inner walls on both sides of the long hole are provided with sliding grooves. Two sliding plates (2) are slidably installed in the two sliding grooves. The two sliding plates (2) are fixedly connected to the same box body (3) on the side close to each other. The box body (3) is provided with a mounting assembly. The box body (3) is provided with a first sieve frame (6), a second sieve frame (7) and a third sieve frame (8) through the mounting assembly. A fan (12) and a collection box (13) are fixedly installed on the top side of the bottom plate (1). The fan (12) is fixedly installed on one side and has a connecting pipe (14) extending into the collection box (13). The collection box (13) is provided with a filter plate (15). Three extraction pipes (16) are fixedly installed on one side of the collection box (13). The other ends of the three extraction pipes (16) extend into the box body (3) and are respectively directed to the first sieve frame (6), the second sieve frame (7) and the third sieve frame (8). A driving assembly and a collection assembly are respectively arranged on one side and below the bottom plate (1).
2. The efficient quartz sand impurity removal device according to claim 1, characterized in that, The mounting assembly comprises four fixed plates (4) fixedly installed on the inner wall of the box body (3). The top side of each of the four fixed plates (4) is fixedly installed with an installation column (5). The first sieve frame (6), the second sieve frame (7) and the third sieve frame (8) are all sleeved on the top side of the plurality of installation columns (5). The top end of each of the plurality of installation columns (5) is threadedly sleeved with a nut (9). The top side of the third sieve frame (8) is fixedly connected with a baffle (10).
3. The efficient quartz sand impurity removal device according to claim 1, characterized in that, The driving assembly comprises an installation plate (17) fixedly installed on the top side of the right sliding plate (2). The installation plate (17) is fixedly installed with a connecting seat (18) on one side. The connecting seat (18) movably sleeved with a linkage rod (19).
4. The efficient quartz sand impurity removal device according to claim 3, characterized in that, The bottom plate (1) is fixedly installed with a side plate (20) on one side. The bottom side of the side plate (20) is fixedly installed with a motor (21). The output end of the motor (21) is rotatably penetrated through the side plate (20) and fixedly connected with a disc (22). The top side of the disc (22) is fixedly installed with a fixed column (23). The other end of the linkage rod (19) is movably sleeved on the fixed column (23).
5. The efficient quartz sand impurity removal device according to claim 1, characterized in that, The collection assembly comprises a collection box (24) arranged below the bottom plate (1). The collection box (24) is fixedly installed with two partitions (25) inside. The collection box (24) is divided into three areas by the two partitions (25).
6. The efficient quartz sand impurity removal device according to claim 5, characterized in that, The first sieve frame (6), the second sieve frame (7) and the third sieve frame (8) are all provided with long holes on one side. A plurality of discharge pipes (26) are fixedly installed in the plurality of long holes. The other ends of the plurality of discharge pipes (26) are respectively directed to the three areas in the collection box (24).
7. The efficient quartz sand impurity removal device according to claim 1, characterized in that, The bottom side of the box body (3) is provided with a jack. The jack is inserted with a collection disc (11).