Laser tin soldering mechanism
By designing a laser soldering mechanism that integrates multiple processes and utilizes an indexing turntable to achieve automated conveying, the problems of numerous steps and high labor costs in the soldering process are solved, thereby improving efficiency and reducing labor consumption.
Patent Information
- Application Number
- CN202520222554.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-12
AI Technical Summary
The existing soldering process involves many steps and requires a lot of manual operation, resulting in high labor costs and low efficiency.
Design a laser soldering mechanism that integrates processes such as feeding, stamping, inspection, and soldering. Utilize an indexing turntable and multiple automated production lines to achieve automatic workpiece transport and welding.
It improved the efficiency of the soldering process, reduced manpower consumption, and enabled automated production.
Smart Images
Figure CN223718490U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to soldering machine technical field especially relates to a laser soldering mechanism. BACKGROUND
[0002] In some production process of the workpiece needing soldering, often need to add material before soldering, detect material, stamping, cover plate, cover plate and so on, most of these steps need to be completed by manual, the steps are numerous and trivial, occupy more human cost, and the working efficiency also needs to be further improved. UTILITY MODEL CONTENTS
[0003] The utility model discloses a laser soldering mechanism, aiming at integrating multiple processes, improving working efficiency and reducing human consumption.
[0004] In order to achieve the above object, the utility model provides a laser soldering mechanism, which comprises:
[0005] The workbench is provided with a dividing disc on the surface, and a plurality of material carrying parts are uniformly arranged on the edge of the dividing disc;
[0006] The feeding structure comprises at least a vibrating disc and a moving part arranged on the surface of the workbench, the vibrating disc is arranged on the surface of the workbench, the vibrating disc is connected with a material conveying belt pointing to the dividing disc, and the moving part can move the material on the material conveying belt to the material carrying part;
[0007] The stamping structure is arranged on the surface of the workbench and adjacent to the edge of the dividing disc, the stamping structure is movably provided with a stamping head, and the stamping head is aligned with the material carrying part;
[0008] The laser soldering structure is arranged on the surface of the workbench and adjacent to the edge of the dividing disc, and the laser soldering structure is provided with a laser, and the laser is aligned with the material carrying part.
[0009] In an embodiment of the utility model, the surface of the workbench is provided with a material disc between the feeding structure and the stamping structure, and the material disc is partially arranged around the dividing disc.
[0010] In an embodiment of the utility model, the stamping structure is provided with an optical fiber sensor on the side close to the material disc.
[0011] In an embodiment of the utility model, the stamping structure is provided with a gas blowing assembly on the side away from the material disc.
[0012] In an embodiment of the utility model, the surface of the workbench is further provided with a cover plate assembly between the gas blowing assembly and the laser soldering structure.
[0013] In an embodiment of the utility model, the worktable surface is provided with a discharging structure between the laser soldering structure and the feeding structure, the discharging structure has a material taking clamp, the index table rotates to make the material carrying piece pass through the feeding structure, the material tray, the optical fiber sensor, the stamping structure, the air blowing assembly, the cover plate assembly and the discharging structure in turn,
[0014] The utility model discloses technical scheme through the integration of multiple structures on the workbench, the index table rotates in the working process, ensures that the workpiece passes through each structure in turn according to order. It makes the whole mechanism can automatically carry out the conveying of workpiece, and after every rotation, the material carrying piece passes through the feeding, stamping pre-detection, stamping, air blowing, cover plate, laser soldering and discharging process in turn, improves work efficiency, and reduces manpower consumption. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will briefly introduce the drawing needed to be used in the embodiment or prior art description, and obviously, the drawing in the following description is only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to the structure shown in the drawing without creating labor.
[0016] Fig. 1 It is the structural schematic diagram of the utility model;
[0017] Fig. 2 It is the top view of the utility model.
[0018] Explanation of reference numerals:
[0019] 1, workbench;11, index table;12, material carrying piece;2, feeding structure;21, vibration tray;22, moving piece;23, material conveying belt;3, stamping structure;31, stamping head;32, optical fiber sensor;4, laser soldering structure;41, laser;5, material tray;6, air blowing assembly;7, cover plate assembly;8, discharging structure.
[0020] The realization of the utility model, functional characteristics and advantages will be further illustrated with reference to the drawings. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantage of the present application more clear, the following will be further detailed with reference to the drawings and examples. It should be understood that the specific examples described here are only used to explain the present application, and are not used to limit the present application.
[0022] Reference Figs. 1-2The utility model provides a laser soldering mechanism, including work table 1, feeding structure 2, stamping structure 3 and laser soldering structure 4, the surface of work table 1 is provided with index table 11, the edge of index table 11 is uniformly provided with a plurality of load pieces 12, feeding structure 2 at least includes the vibration dish 21 and the removal piece 22 of setting in the surface of work table 1, and the vibration dish 21 is set in the surface of work table 1, and the vibration dish 21 is connected with the material conveying belt 23 pointing to index table 11, and the removal piece 22 can remove the material on material conveying belt 23 to load piece 12, stamping structure 3 is set up in the surface of work table 1 and is adjacent to the edge of index table 11, and stamping structure 3 movably is provided with stamping head 31, and the stamping head 31 is aligned load piece 12, laser soldering structure 4 is set up in the surface of work table 1 and is adjacent to the edge of index table 11, and laser soldering structure 4 is provided with laser 41, and laser 41 is aligned load piece 12.
[0023] Understandably, work table 1 is the basic platform of the whole device, index table 11 is a rotating platform on work table 1, can be accurately positioned and rotated, is used for positioning and rotating workpiece, and a plurality of load pieces 12 are arranged on the edge of index table 11, and load piece 12 is used to carry the workpiece to be processed.
[0024] The function of feeding structure 2 is to convey workpiece to load piece 12. The vibration dish 21 is used to vibrate the scattered workpiece in a certain direction and guide the workpiece to the designated position. The vibration dish 21 transmits the material to the load piece 12 of the index table 11 through the material conveying belt 23. The function of the removal piece 22 is to accurately transport and place the material on the material conveying belt 23 into the load piece 12 on the index table 11, and to prepare for the subsequent process.
[0025] The stamping structure 3 is located on the surface of the work table 1 and is arranged near the edge of the index table 11. Some material loading operations can be performed between the stamping structure 3 and the feeding structure 2, such as placing a wire on the workpiece. The stamping head 31 is the core component of the stamping structure 3, which can perform accurate stamping operation during work, and press the material and the workpiece together.
[0026] The laser soldering structure 4 realizes precise welding of the material or assembly by laser soldering. The principle of laser soldering is to use the high energy density and precise control characteristics of laser to melt the solder by local heating, thereby realizing welding. The laser soldering structure 4 includes a laser 41, which is aligned with the load piece 12 for welding operation. Laser soldering can efficiently and accurately solder tin to the parts, which can further ensure the connection of the material and the workpiece.
[0027] Reference Figs. 1-2 In an embodiment of the present application, a material tray 5 is arranged between the feeding structure 2 and the stamping structure 3 on the surface of the work table 1, and the material tray 5 is partially arranged around the index table 11.
[0028] It can be understood that the indexing dial 11 can be indexed according to certain angles, so as to ensure that the workpiece is accurately aligned between each working step, ensuring the accuracy and efficiency of the operation. The material tray 5 is used to store the material that needs to be punched on the workpiece, which is a wire in this example, and is arranged between the feeding and punching structure 3. The worker can place the material on the workpiece on the carrier 12 at this position, and then punch. The material tray 5 is arranged around the indexing dial 11, which can optimize the use of space and save the area occupied on the surface of the workbench 1.
[0029] Referring to Figs. 1-2 In an embodiment of the present application, the punching structure 3 is provided with an optical fiber sensor 32 on the side close to the material tray 5.
[0030] It can be understood that in this example, the optical fiber sensor 32 is used for pre-punching detection to detect whether there is material on the workpiece, which reduces the generation of defective products, and at the same time, manual visual inspection is not required, saving manpower and improving work efficiency. The use of optical fiber sensor 32 for detection has the following advantages: the optical fiber sensor 32 can provide very high positioning accuracy, which is crucial for accurate positioning of the material. In processes such as punching and laser welding, accurate alignment is the key to ensuring quality. The optical fiber sensor 32 can provide accurate feedback within a small error range, ensuring high-precision execution of the process; the optical fiber sensor 32 has strong corrosion resistance and high temperature resistance, and can work in high temperature, high humidity, corrosive gas or dusty environments, which makes them perform well in some special industrial environments, for example, during the laser welding or punching process, there may be heat, smoke or metal chips, etc., which will not affect the function of the optical fiber sensor 32; the optical fiber sensor 32 can be very small and easy to integrate in limited space. For some narrow or complex mechanical systems, the optical fiber sensor 32 can be installed flexibly without affecting the operation or operation of other components. This makes it very adaptable in complex workbench 1 designs.
[0031] Referring to Figs. 1-2 In an embodiment of the present application, the punching structure 3 is provided with a blowing assembly 6 on the side away from the material tray 5.
[0032] It can be understood that the blowing assembly 6 is usually used to provide air flow after the end of the punching process, which can be used to clean the surface of the workpiece, cool the material, blow away the debris generated during punching, or protect the surface of the material from overheating. It works in cooperation with the laser soldering structure 4 to ensure that the workpiece remains in the most suitable state during subsequent processing.
[0033] Referring to Figs. 1-2 In an embodiment of the present application, the surface of the workbench 1 is further provided with a pressure cover plate assembly 7 between the blowing assembly 6 and the laser soldering structure 4.
[0034] It can be understood that after stamping and blowing, the workpiece can be covered by a cover plate by manual or mechanical operation to further protect the stamped material and workpiece from falling off, and in this case, the cover plate is applied by a mechanical device. The cover plate assembly 7 can press the workpiece with the cover plate again to press the cover plate and the workpiece, and then the subsequent laser soldering structure 4 can be soldered to completely weld the cover plate and the workpiece.
[0035] Referring to Figs. 1-2 In an embodiment of the present application, the workbench 1 surface is provided with a discharging structure 8 between the laser soldering structure 4 and the feeding structure 2, and the discharging structure 8 has a material taking clamp. The indexing turntable 11 rotates to make the carrier 12 pass through the feeding structure 2, the material disc 5, the optical fiber sensor 32, the stamping structure 3, the blowing assembly 6, the cover plate assembly 7 and the discharging structure 8 in turn.
[0036] It can be understood that the function of the discharging structure 8 is to take the workpiece that has completed soldering from the carrier 12 and prepare to send it to the next link or complete the entire processing process. The discharging structure 8 can move on the surface of the workbench 1 and be close to the edge of the indexing turntable 11, between the laser soldering structure 4 and the feeding structure 2, and the workpiece can be taken away after stamping is completed. The discharging structure 8 contains a material taking clamp, which functions to grasp the workpiece that has completed stamping and take it out of the carrier 12. The indexing turntable 11 rotates during the working process to ensure that the workpiece passes through each structure in turn. It enables the entire mechanism to automatically transport the workpiece. After each rotation, the carrier 12 passes through the processes of feeding, pre-stamping detection, stamping, blowing, cover plate pressing, laser soldering and discharging in turn.
[0037] The technical scheme of the utility model integrates multiple structures on the workbench 1. The indexing turntable 11 rotates during the working process to ensure that the workpiece passes through each structure in turn. It enables the entire mechanism to automatically transport the workpiece. After each rotation, the carrier 12 passes through the processes of feeding, pre-stamping detection, stamping, blowing, cover plate pressing, laser soldering and discharging in turn, improving work efficiency and reducing labor consumption.
[0038] The same or similar reference numerals in the drawings of the embodiments correspond to the same or similar components; in the description of the present application, it is understood that if the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right" and the like are based on the orientations or positional relationships shown in the drawings, they are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the positional relationships in the drawings are only used for exemplary illustration, and cannot be understood as a limitation on the present patent, for those skilled in the art, the specific meanings of the above terms can be understood according to the specific circumstances.
[0039] The above is only a preferred embodiment of the present application, and is not used to limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A laser soldering apparatus, characterized by, The utility model relates to a kind of material loading and processing device, including: Workbench (1), the workbench (1) surface is provided with index turntable (11), the index turntable (11) edge is uniformly provided with multiple load members (12); Feeding structure (2), the feeding structure (2) at least includes the vibration plate (21) and moves member (22) being arranged on the workbench (1) surface, the vibration plate (21) is arranged on the workbench (1) surface, the vibration plate (21) is connected with a material conveying belt (23) pointing to the index turntable (11), the material conveying belt (23) on the material conveying belt (23) can be moved to load member (12) by moving member (22); Punching structure (3), the punching structure (3) is arranged on the workbench (1) surface and adjacent to the index turntable (11) edge, the punching structure (3) movably provided with punch head (31), the punch head (31) is aligned with load member (12); Laser soldering structure (4), the laser soldering structure (4) is arranged on the workbench (1) surface and adjacent to the index turntable (11) edge, the laser soldering structure (4) is provided with laser (41), and the laser (41) is aligned with load member (12).
2. The laser soldering mechanism of claim 1, wherein, The workbench (1) surface is provided with material tray (5) between the feeding structure (2) and the punching structure (3), and the material tray (5) is partially arranged around the index turntable (11).
3. The laser soldering mechanism of claim 2, wherein, The punching structure (3) is provided with optical fiber sensor (32) on the side close to the material tray (5).
4. The laser soldering mechanism of claim 3, wherein, The punching structure (3) is provided with air blowing assembly (6) on the side away from the material tray (5).
5. The laser soldering mechanism of claim 4, wherein, The workbench (1) surface is further provided with gland plate assembly (7) between the air blowing assembly (6) and the laser soldering structure (4).
6. The laser soldering mechanism of claim 5, wherein, The workbench (1) surface is provided with unloading structure (8) between the laser soldering structure (4) and the feeding structure (2), and the unloading structure (8) has material taking clamp, and the index turntable (11) rotates to make load member (12) sequentially pass through feeding structure (2), material tray (5), optical fiber sensor (32), punching structure (3), air blowing assembly (6), gland plate assembly (7) and unloading structure (8).