Automatic separation and collection device for lump chips and cooling liquid of large vertical lathe
By combining a ring-shaped chip conveyor with a solid-liquid separation device, the problem of automatic collection and separation of iron filings and coolant on large vertical lathes is solved, realizing all-round automatic chip removal and efficient solid-liquid separation, reducing the burden of manual cleaning and the risk of downtime.
Patent Information
- Application Number
- CN202423172721.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Large vertical lathes generate iron filings and coolant during processing, which are difficult to collect and separate automatically. Traditional chip removal methods are inefficient, and clumps of chips can easily clog the chip conveyor, leading to downtime risks.
The device employs a ring-shaped chip conveyor and a solid-liquid separation device. The ring-shaped chip conveyor surrounds the worktable 360° and, combined with an unobstructed chip discharge port, a flip-up cover, and a solid-liquid separation device, achieves automatic separation and collection of iron filings and coolant.
It achieves full-range automatic chip removal for large vertical lathes, avoids chip clogging, improves solid-liquid separation, reduces manual cleaning workload, and enhances automation and space utilization efficiency.
Smart Images
Figure CN223719037U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a large vertical lathe chip ball and cooling liquid automatic separation collection device belongs to mechanical technical field. BACKGROUND
[0002] Large vertical lathe processing is easy to produce a large amount of iron filings, for example, a ten-meter vertical lathe, the iron filings produced by its daily processing is calculated in tons, therefore, if there is no automatic iron filings collection device, manual cleaning of iron filings is a strenuous physical work for the operator of the vertical lathe.
[0003] However, the traditional chip removal mode is to set a straight-line chip remover in the front part of the workbench, and form a chip removal angle through the height difference between the workbench and the chip remover, which has the following disadvantages:
[0004] 1) Small chip removal angle, because the diameter of the workbench of the large vertical lathe is large, the height difference between the workbench and the chip remover is limited, and the chip removal angle cannot be made large, so it is difficult to achieve automatic chip removal even for small chips;
[0005] 2) There is no inclination angle between the rear part of the workbench and the double columns, so it is more difficult to automatically remove the chips, and the space is narrow, so it is not easy to manually clean;
[0006] 3) Chip ball cannot be automatically collected, the chip ball cannot pass through the footboard, the straight-line chip remover is constrained by the cost performance, so the cross section cannot be made too large, so larger chip balls will damage the chip remover, resulting in serious consequences such as shutdown, so the chip balls are basically manually cleaned. CONTENT OF THE UTILITY MODEL
[0007] In order to overcome the deficiencies of the prior art, the utility model provides a large vertical lathe chip ball and cooling liquid automatic separation collection device, which can effectively solve the problems of omnidirectional automatic chip removal and automatic collection of chip balls of the large vertical lathe, and perfectly solve the separation of iron filings and cooling liquid.
[0008] The utility model discloses a technical scheme that solves its technical problem is: a large -scale vertical car group scrap and cooling liquid automatic separation collection device, including annular chip cleaner, machine tool protective cover, no resistance chip outlet, solid -liquid separation device, cooling liquid loop, iron filings box and turnover cover, the annular chip cleaner is 360 ° surrounding rotary workbench, and the annular chip cleaner is fixed to the periphery of the rotary workbench lower fixed base through the support of the combination, the lower outlet of annular chip cleaner is provided with super big no resistance chip outlet, and the upper portion of no resistance chip outlet is provided with turnover cover, the bottom of no resistance chip outlet is provided with solid -liquid separation device, and the cooling liquid loop is connected below solid -liquid separation device, in no resistance chip outlet one side, the groove in the ground is provided with iron filings box, and the chip outlet of no resistance chip outlet is opposite iron filings box, and the top of no resistance chip outlet one side is equipped with machine tool protective cover, and the outer baffle of protective cover is provided in the periphery of machine tool protective cover, and the inner ring of machine tool protective cover is overlapped with annular chip cleaner.
[0009] Further, the annular chip cleaner comprises a plurality of fan-shaped chip cleaners.
[0010] Further, the bottom of the no resistance chip outlet is arranged in an inclined manner, the inner side of the bottom of the no resistance chip outlet is high, and the outer side of the chip outlet is low.
[0011] The utility model discloses a technical scheme that solves its technical problem is: a large -scale vertical car group scrap and cooling liquid automatic separation collection device, including annular chip cleaner, machine tool protective cover, no resistance chip outlet, solid -liquid separation device, cooling liquid loop, iron filings box and turnover cover, the annular chip cleaner is 360 ° surrounding rotary workbench, and the annular chip cleaner is fixed to the periphery of the rotary workbench lower fixed base through the support of the combination, the lower outlet of annular chip cleaner is provided with super big no resistance chip outlet, and the upper portion of no resistance chip outlet is provided with turnover cover, the bottom of no resistance chip outlet is provided with solid -liquid separation device, and the cooling liquid loop is connected below solid -liquid separation device, in no resistance chip outlet one side, the groove in the ground is provided with iron filings box, and the chip outlet of no resistance chip outlet is opposite iron filings box, and the top of no resistance chip outlet one side is equipped with machine tool protective cover, and the outer baffle of protective cover is provided in the periphery of machine tool protective cover, and the inner ring of machine tool protective cover is overlapped with annular chip cleaner. 2 The utility model discloses a technical scheme that solves its technical problem is: a large -scale vertical car group scrap and cooling liquid automatic separation collection device, including annular chip cleaner, machine tool protective cover, no resistance chip outlet, solid -liquid separation device, cooling liquid loop, iron filings box and turnover cover, the annular chip cleaner is 360 ° surrounding rotary workbench, and the annular chip cleaner is fixed to the periphery of the rotary workbench lower fixed base through the support of the combination, the lower outlet of annular chip cleaner is provided with super big no resistance chip outlet, and the upper portion of no resistance chip outlet is provided with turnover cover, the bottom of no resistance chip outlet is provided with solid -liquid separation device, and the cooling liquid loop is connected below solid -liquid separation device, in no resistance chip outlet one side, the groove in the ground is provided with iron filings box, and the chip outlet of no resistance chip outlet is opposite iron filings box, and the top of no resistance chip outlet one side is equipped with machine tool protective cover, and the outer baffle of protective cover is provided in the periphery of machine tool protective cover, and the inner ring of machine tool protective cover is overlapped with annular chip cleaner. BRIEF DESCRIPTION OF DRAWINGS
[0012] The utility model further illustrates in combination with the drawings and specific embodiment.
[0013] Figure 1 It is the structural schematic diagram of the utility model.
[0014] Figure 2 It is the plan view of the utility model.
[0015] Mark in the drawing:
[0016] 1. annular chip conveyor, 2. rotary table, 3. fixed base, 4. machine tool protective cover, 5. unobstructed chip outlet, 6. solid-liquid separation device, 7. cooling liquid circuit, 8. iron chip box, 9. turnover cover plate. DETAILED DESCRIPTION
[0017] As shown in Figure 1 A large vertical lathe chip and cooling liquid automatic separation and collection device, comprising an annular chip conveyor 1, a machine tool protective cover 4, an unobstructed chip outlet 5, a solid-liquid separation device 6, a cooling liquid circuit 7, an iron chip box 8 and a turnover cover plate 9, the annular chip conveyor 1 comprises a plurality of fan-shaped chip conveyors, the annular chip conveyor 1 surrounds the rotary table 2 by 360°, and the annular chip conveyor 1 is fixed to the periphery of the fixed base 3 below the rotary table 2 through a support; the lower outlet of the annular chip conveyor 1 is provided with an ultra-large unobstructed chip outlet 5, the bottom of the unobstructed chip outlet 5 is arranged in an inclined manner, the inner side of the bottom of the unobstructed chip outlet 5 is high, and the outer side of the chip outlet is low, the upper part of the unobstructed chip outlet 5 is provided with a turnover cover plate 9; the bottom of the unobstructed chip outlet 5 is provided with a solid-liquid separation device 6, and the solid-liquid separation device 6 is connected with a cooling liquid circuit 7 below; on one side of the unobstructed chip outlet 5, an iron chip box 8 is arranged in a groove in the ground, and the chip outlet of the unobstructed chip outlet 5 is opposite the iron chip box 8; the unobstructed chip outlet 5 is provided with a machine tool protective cover 4 on one side of the top, the machine tool protective cover 4 is provided with a protective cover outer baffle on the periphery, and the inner ring of the machine tool protective cover 4 is overlapped with the annular chip conveyor 1.
[0018] During vertical lathe machining, a large amount of iron chips and cooling liquid are splashed, most of which fall on the rotary table 2 and are thrown into the annular chip conveyor 1 with the rotation of the rotary table 2, and a small amount of iron chips fall in the machine tool protective cover 4 and are recycled into the annular chip conveyor 1 through the inclined angle of the protective cover 4; the annular chip conveyor 1 conveys all the iron chips and cooling liquid to the unobstructed chip outlet 5 through two semicircular reverse running chain plates; under the effect of the pouring of the bottom of the unobstructed chip outlet 4, the cooling liquid flows to the solid-liquid separation device 6, and the cooling liquid is recycled to the cooling liquid circuit 7 through the solid-liquid separation device 6 and is used circularly after filtration; the iron chips are directly recycled to the iron chip box 8 under the effect of the pouring of the bottom of the unobstructed chip outlet 4.
[0019] In actual use, the utility model patent automatically collects the chips, effectively separates the solid and liquid, and focuses on the cost performance, and evolves the arrangement relationship of the workbench, the chip outlet, the chip conveyor and the iron chip box into the arrangement relationship of the workbench, the chip conveyor, the chip outlet and the iron chip box, so that a larger chip outlet is obtained, and the risk that the chips are jammed in the chip outlet is avoided. The linear chip conveyor is evolved into the annular chip conveyor, a more comprehensive protective chip removal effect is obtained, and the occupied space is smaller; the closed chip conveyor is evolved into the open chip conveyor, the risk that the chips are jammed in the closed chip conveyor is avoided, and the cost of the chip removal section is reduced; the water interception groove is additionally arranged at the lower part of the chip outlet, and the solid-liquid separation degree is greatly improved.
Claims
1. An automatic separation and collection device for debris and coolant from a large vertical lathe, characterized in that: The application relates to a large-scale lathe chip collecting device, which comprises a ring-shaped chip collector (1), a machine tool protective cover (4), a non-blocking chip outlet (5), a solid-liquid separation device (6), a cooling liquid circuit (7), a scrap iron box (8) and a turnover cover plate (9), the ring-shaped chip collector (1) surrounds a rotary workbench (2) in 360 degrees, the ring-shaped chip collector (1) is fixed to the periphery of a fixed base (3) below the rotary workbench (2) through a support; an ultra-large non-blocking chip outlet (5) is arranged at the lower outlet of the ring-shaped chip collector (1), the upper portion of the non-blocking chip outlet (5) is provided with the turnover cover plate (9); the bottom of the non-blocking chip outlet (5) is provided with the solid-liquid separation device (6), the cooling liquid circuit (7) is connected below the solid-liquid separation device (6); the scrap iron box (8) is arranged in a groove in the ground on one side of the non-blocking chip outlet (5), the chip outlet of the non-blocking chip outlet (5) is opposite to the scrap iron box (8); the machine tool protective cover (4) is arranged on one side of the top of the non-blocking chip outlet (5), the outer baffle of the machine tool protective cover (4) is arranged on the periphery, and the inner ring of the machine tool protective cover (4) is overlapped with the ring-shaped chip collector (1).
2. A large vertical lathe swarf and coolant automatic separation and collection device according to claim 1, characterized in that: The ring-shaped chip collector (1) comprises a plurality of fan-shaped chip collectors.
3. The large-scale lathe chip collecting device according to claim 1, characterized in that: The bottom of the non-blocking chip outlet (5) is arranged in an inclined manner, the inner side position of the bottom of the non-blocking chip outlet (5) is high, and the position of the chip outlet on the outer side is low.