Efficient microwave digestion instrument
By introducing a clamping and blowing mechanism into the microwave digester, the problem of slow sample cooling rate was solved, enabling rapid cooling and safe operation, and improving work efficiency and analytical accuracy.
Patent Information
- Application Number
- CN202423212861.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing microwave digestion instruments have a slow cooling rate after sample digestion, which leads to a longer analysis cycle, increases the risk of equipment damage, and poses a risk of burns to operators.
A high-efficiency microwave digester comprising a clamping mechanism, a conveying mechanism, and a blower mechanism was designed. The clamping mechanism conveys the sample onto the conveyor belt, and the blower mechanism is used for rapid cooling, thus shortening the cooling time.
This method enables rapid cooling of samples, shortens the processing cycle, ensures the accuracy of analytical results and the safety of the equipment, and avoids the risk of burns.
Smart Images

Figure CN223727514U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of digestion instrument technology, specifically to a high-efficiency microwave digestion instrument. Background Technology
[0002] High-efficiency microwave digestion systems are commonly used sample pretreatment devices in laboratories. They utilize the penetrating power and reaction-activating ability of microwaves to accelerate the chemical reactions between organic and inorganic substances in samples. This equipment is typically used for various analytical chemistry processes such as sample digestion, extraction, and protein hydrolysis, and is suitable for sample preparation in fields such as food, environment, medicine, and chemical engineering. Microwave digestion systems can complete sample digestion in a shorter time, improving experimental efficiency while reducing reagent consumption and environmental pollution.
[0003] High-efficiency microwave digestion typically involves sealing the digestion vessel containing the sample and digesting agent to prevent acid leakage during microwave heating. The temperature, time, and microwave power are then set according to the sample's properties and requirements before rapid digestion. However, microwave digestion often generates significant heat due to molecular vibrations, and the cooling rate after digestion is usually slow. A digested sample typically requires a considerable cooling time before analysis, especially when processing large numbers of samples. Slow cooling can extend the entire analysis cycle, impacting work progress. Furthermore, slower cooling means the equipment remains at high temperatures for longer periods, increasing the risk of overheating or damage, and also increasing the risk of burns to operators from contact with the high-temperature equipment. Utility Model Content
[0004] This invention proposes a high-efficiency microwave digestion instrument, which solves the problems in the prior art where the sample cools down slowly after microwave digestion, leading to a longer analysis cycle, affecting work progress, and the risk of damage to the equipment due to prolonged exposure to high temperatures.
[0005] The technical solution of this utility model is as follows:
[0006] A high-efficiency microwave digestion apparatus includes a base and a microwave chamber. The microwave chamber is fixedly mounted on the top of the base. An inlet and an outlet are respectively provided on both sides of the microwave chamber. The apparatus also includes:
[0007] Sealing doors are slidably connected to both the inlet and outlet.
[0008] A conveying mechanism is provided on the side of the base facing the discharge port, and is used to convey the sample digested by the microwave chamber.
[0009] A clamping mechanism is arranged on the conveying mechanism at one end towards the sealing door, for clamping the sample digested by the microwave box on the conveying mechanism;
[0010] A blowing mechanism is arranged on the conveying mechanism at the other end away from the sealing door, for blowing and heat dissipation of the sample conveyed by the conveying mechanism;
[0011] A placing box is fixedly connected to the conveying mechanism at the end away from the microwave box, for collecting and placing the sample after heat dissipation.
[0012] Preferably, the conveying mechanism comprises:
[0013] A conveying seat is fixedly connected to one side of the base towards the discharge port;
[0014] Four support columns are fixedly connected to the top of the conveying seat in a rectangular shape;
[0015] A motor one is fixedly installed on one of the support columns;
[0016] A fixed rod is fixedly connected to the output end of the motor one, and another fixed rod is rotatably connected between the other two support columns;
[0017] A transmission wheel is fixedly connected to each fixed rod;
[0018] A conveying belt is tightly sleeved on the two transmission wheels.
[0019] Preferably, the clamping mechanism comprises:
[0020] A support is fixedly connected to the top of the conveying seat at one end towards the sealing door;
[0021] An electric cylinder is installed on the outer wall of the support;
[0022] A push rod is fixedly connected to the output end of the electric cylinder;
[0023] A cylinder clamping jaw is detachably installed at the other end of the push rod.
[0024] Preferably, the blowing mechanism comprises:
[0025] A blowing seat is fixedly connected to the top of the conveying seat at the end away from the microwave box;
[0026] Motor two, the top of the blowing seat is provided with one motor two, and the other two motor twos are fixedly installed at the middle portions of the outer side walls on the two sides of the blowing seat;
[0027] Fan, the output ends of the plurality of motor twos are fixedly connected with the fans;
[0028] Protective plate, the inner side wall of the blowing seat and the inner top wall of the blowing seat are detachably provided with the protective plate.
[0029] Preferably, blowing holes are formed in the protective plate.
[0030] Preferably, the sealing door is made of transparent material.
[0031] The working principle and beneficial effects of the utility model are as follows:
[0032] In the utility model, when the sample is digested by the high-efficiency microwave digestion instrument, first, the worker opens the sealing door at the feeding port, puts the sample into the microwave box, closes the sealing door, starts the microwave box to digest the sample, opens the sealing door at the discharging port after the digestion is completed, starts the clamping mechanism, clamps the sample in the microwave box through the clamping mechanism and withdraws, so that the sample is placed on the conveying mechanism, the sample is conveyed to the lower portion of the blowing mechanism through the operation of the conveying mechanism, the sample is blown and cooled in the blowing mechanism, the cooled sample is conveyed to the placing box through the blowing mechanism to wait for analysis, compared with the prior art, the clamping mechanism and the cooling mechanism can make the sample quickly cool and shorten the whole processing period, the quick cooling can effectively ensure the integrity of the sample, avoid the occurrence of thermal decomposition or other chemical reactions, ensure the accuracy of the analysis result, and also avoid the worker from being scalded when directly taking the sample in the microwave digestion instrument. BRIEF DESCRIPTION OF DRAWINGS
[0033] The utility model will be further explained in detail in combination with the drawings and specific embodiments.
[0034] Figure 1 It is the whole structure schematic view of the utility model;
[0035] Figure 2 It is the structure schematic view of the microwave box and the conveying belt cooperation in the utility model;
[0036] Figure 3 It is the cross section structure schematic view of the conveying seat, the transmission wheel and the conveying belt cooperation in the utility model;
[0037] Figure 4 It is the whole structure schematic view of another angle of the utility model;
[0038] Figure 5The utility model discloses a structure schematic diagram of the cooperation of blowing seat, motor two and fan.
[0039] In the figure: 1, base; 2, microwave box; 3, feed inlet; 4, discharge port; 5, sealing door; 6, placing box; 7, blowing hole; 101, conveying seat; 102, support column; 103, motor one; 104, fixed rod; 105, transmission wheel; 106, conveying belt; 201, support; 202, electric cylinder; 203, push rod; 204, cylinder clamping jaw; 301, blowing seat; 302, motor two; 303, fan; 304, protection plate. DETAILED DESCRIPTION
[0040] The technical scheme in the embodiments of the utility model will be apparently and completely described below in conjunction with the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor are involved in the protection scope of the utility model.
[0041] As Figures 1-5 The utility model discloses a kind of high-efficiency microwave digestion instruments, including base 1 and microwave box 2, the top of base 1 is fixedly installed with microwave box 2, microwave box 2 is opened with feed inlet 3 and discharge port 4 on both sides respectively, further include sealing door 5, conveying mechanism, clamping mechanism, blowing mechanism and placing box 6, feed inlet 3 and discharge port 4 are slidably connected with sealing door 5, conveying mechanism is set on the side of base 1 towards discharge port 4, for conveying microwave box 2 digestion good sample, clamping mechanism is set on the end of conveying mechanism towards sealing door 5, for clamping microwave box 2 digestion good sample to conveying mechanism, blowing mechanism is set on the other end of conveying mechanism away from sealing door 5, for the sample that conveying mechanism is conveyed is blown and cooled, placing box 6 is fixedly connected on the end of conveying mechanism away from microwave box 2, for the sample that good sample is collected and placed is cooled, wherein, sealing door 5 is set as transparent material, mainly to better observe the running process and situation of sample in microwave digestion instrument and the reaction generated, can be adjusted in time according to the reaction condition.
[0042] In this embodiment, the conveying mechanism comprises a conveying seat 101, a support column 102, a motor 103, a fixed rod 104, a transmission wheel 105 and a conveying belt 106, the conveying seat 101 is fixedly connected to one side of the base 1 towards the discharge port 4, the top of the conveying seat 101 is fixedly connected with four support columns 102, one of the support columns 102 is installed with the motor 103, one fixed rod 104 is fixedly connected to the output end of the motor 103, another fixed rod 104 is rotatably connected between the other two support columns 102, each fixed rod 104 is fixedly connected with a transmission wheel 105, and the conveying belt 106 is tightly sleeved on the two transmission wheels 105, wherein the conveying belt 106 is uniformly coated with a heat insulation coating, so as to avoid that the sample scalds and damages the conveying belt 106.
[0043] In this embodiment, the clamping mechanism comprises a support 201, an electric cylinder 202, a push rod 203 and a pneumatic cylinder clamping jaw 204, the support 201 is fixedly connected to one end of the top of the conveying seat 101 towards the sealing door 5, the electric cylinder 202 is installed on the outer wall of the support 201, the push rod 203 is fixedly connected to the output end of the electric cylinder 202, and the pneumatic cylinder clamping jaw 204 is detachably installed on the other end of the push rod 203.
[0044] In this embodiment, the blowing mechanism comprises a blowing seat 301, a motor 302, a fan 303 and a protection plate 304, the blowing seat 301 is fixedly connected to one end of the top of the conveying seat 101 away from the microwave box 2, one motor 302 is installed on the top of the blowing seat 301, the other two motors 302 are installed on the outer side walls on both sides of the blowing seat 301, the output ends of the plurality of motors 302 are fixedly connected with fans 303, and the inner side wall of the blowing seat 301 and the inner top wall of the blowing seat 301 are detachably installed with protection plates 304. The blowing holes 7 are formed in the protection plates 304, which are mainly used for uniformly blowing and cooling the sample by the fans 303 during blowing, and also facilitate the observation of the quality of the fans 303 and timely replacement and maintenance.
[0045] In summary, the working principle of the high-efficiency microwave digestion instrument is as follows: when the high-efficiency microwave digestion instrument is used to digest the sample, first, the worker opens the feeding port 3 by sliding the sealing door 5 to the two sides, puts the packaged sample into the microwave box 2, and slides the sealing door 5 to be closed, sets the time, temperature and microwave power, and digests the sample by microwave, after the digestion is completed, the microwave digestion instrument stops running, the worker opens the sealing door 5 at the discharging port 4 again by sliding to the two sides, starts the electric cylinder 202, makes the electric cylinder 202 push out the push rod 203, pushes the push rod 203 into the upper part of the sample in the microwave box 2, retracts the push rod 203 after the air cylinder clamping jaw 204 on the push rod 203 clamps the sample, starts the motor one 103, places the sample on the conveying belt 106 coated with heat insulation paint, releases the sample and resets the air cylinder clamping jaw 204, makes the sample run into the blowing seat 301 through the conveying belt 106, starts the motor two 302, makes the fan 303 in the blowing seat 301 start to rotate by the motor, and the air of the fan 303 blows the sample through the protective plate 304 with blowing holes 7, so that the sample can be quickly cooled, and the cooled sample can be conveyed to the placing box 6 through the conveying belt 106 to wait for analysis, and the next sample is sequentially connected to be digested and cooled by microwave.
[0046] The above is only a preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A high-efficiency microwave digestion instrument, comprising a base (1) and a microwave box (2), the top of the base (1) is fixedly installed with the microwave box (2), and the two sides of the microwave box (2) are respectively provided with a feeding port (3) and a discharging port (4), characterized in that, Also include: The sealing door (5), the feed port (3) and the discharge port (4) are slidably connected with sealing door (5); Conveying mechanism, the conveying mechanism is arranged in the base (1) towards the discharge port (4) one side, for conveying the microwave box (2) sample digestion well; Clamping mechanism, the clamping mechanism is arranged in the conveying mechanism on the one end towards the sealing door (5), for clamping the microwave box (2) sample digestion well to the conveying mechanism on; Blowing mechanism, the blowing mechanism is arranged in the conveying mechanism away from the other end of the sealing door (5), for the sample blowing heat dissipation conveyed by the conveying mechanism; The placement box (6) is fixedly connected in the conveying mechanism away from the microwave box (2) one end, for the sample collection and placement of heat dissipation well.
2. The high efficiency microwave digestion system of claim 1, wherein, The conveying mechanism includes: Conveying seat (101), the conveying seat (101) is fixedly connected in the base (1) towards the discharge port (4) one side; Support (102), the top of the conveying seat (101) is fixedly connected with four support (102) in rectangle; Motor one (103), the motor one (103) is installed on one of the support (102); Fixed rod (104), the output end of the motor one (103) is fixedly connected with a fixed rod (104), and another fixed rod (104) is rotatably connected between the other two support (102); Transmission wheel (105), the transmission wheel (105) is fixedly connected on each fixed rod (104); Conveying belt (106), the conveying belt (106) is tensioned and sheathed on two transmission wheels (105).
3. The high efficiency microwave digestion system of claim 2, wherein, The clamping mechanism includes: Support (201), the support (201) is fixedly connected on the top of the conveying seat (101) towards the sealing door (5) one end; Electric cylinder (202), the electric cylinder (202) is installed on the outer wall of the support (201); Push rod (203), the output end of the electric cylinder (202) is fixedly connected with the push rod (203); Air cylinder clamping jaw (204), the air cylinder clamping jaw (204) is detachably installed on the other end of the push rod (203).
4. The high efficiency microwave digestion system of claim 3, wherein, The blowing mechanism includes: Blowing seat (301), the blowing seat (301) is fixedly connected on the top of the conveying seat (101) away from the microwave box (2) one end; Motor two (302), one of the motor two (302) is installed on the top of the blowing seat (301), and the other two motor two (302) are installed on the outer side wall of the two sides of the blowing seat (301); Fan (303), the output end of multiple motor two (302) is fixedly connected with the fan (303); Guard board (304), the inner side wall of the blowing seat (301) and the inner top wall of the blowing seat (301) are detachably installed with the guard board (304).
5. The high efficiency microwave digestion system of claim 4, wherein, The guard board (304) is provided with blowing hole (7).
6. The high efficiency microwave digestion system of claim 5, wherein, The sealing door (5) is provided as transparent material.